Inner hole chamfering machine for machining tubular part

By designing an inner hole chamfering machine for counterstoring drills that can automatically adjust the position, the safety hazards and inconvenience of manual fixing and position adjustment in the prior art are solved, and automatic chamfering and efficient production of tubular parts are achieved.

CN222608700UActive Publication Date: 2025-03-14ZHANGJIAGANG ZHUOHUI MASCH MFG CO LTD
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Patent Information

Application Number
CN202420689819.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-03-14
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

In the prior art, it is necessary to manually fix the tubular parts, which may cause waste chips to be inhaled into the lungs, affecting the life and health of workers. At the same time, the counterstone can only chamfer specific positions, and require manual adjustment of the position, which is inconvenient to operate.

Method used

An inner hole chamfering machine is designed, using a counterscrew and rotating mechanism that can automatically adjust the position. The automatic clamping and chamfering of the tubular parts are achieved through the moving block and the clamping mechanism, avoiding manual fixation and position adjustment.

Benefits of technology

Automatic chamfering of tubular parts is realized, safety hazards caused by manual fixation, chamfering efficiency and accuracy are improved, manpower operation is reduced, and production efficiency is improved.

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Abstract

The utility model provides an inner hole chamfering machine used for machining tubular parts, which relates to the technical field of inner hole chamfering machines and comprises a workbench, a working groove is arranged on the outer surface wall of the workbench, a lifting groove is arranged at the top of the workbench, a lifting block is movably inserted into the inner surface wall of the lifting groove, and the lifting block is arranged in the working groove. A moving block is movably inserted into the top of the lifting block, a first motor is fixedly inserted into the inner surface wall of the moving block, a counter bit is movably inserted into the inner surface wall of the moving block, a rotating wheel is movably inserted into the top of the inner wall of the moving block, the first motor is started to drive the counter bit to rotate, and an inner hole of the tubular part body is chamfered; and then the clamping mechanism drives the tubular part body to rotate by 90 degrees, and other inner holes of the tubular part body can be chamfered, so that the problem that the life health of workers is possibly influenced by manual fixing is avoided, meanwhile, manpower is liberated through mechanical rotating and fixing, and the chamfering efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of inner hole chamfering machines, in particular to an inner hole chamfering machine used for processing tubular parts. Background Art

[0002] A chamfering machine is a small precision machine tool that is professionally used for chamfering in mold manufacturing, hardware machinery, machine tool manufacturing, hydraulic parts, valve manufacturing, and textile machinery, as well as for removing burrs from products processed by milling and planing. Some tubular parts require chamfering of the inner holes, but most chamfering machines require a special chamfering machine for chamfering because the chamfering mechanism is too large.

[0003] Existing, such as Chinese patent publication No. CN101890519B discloses a chamfering machine, which includes a frame, a support base and a workpiece positioning seat are arranged on the frame, a movable rocker arm is pivotally provided on the support base, one end of the movable rocker arm is provided with a motor, and the other end is provided with a conical countersinking tool, a movable rocker arm height pre-adjuster is arranged on the frame between the support base and the motor, the power output end of the motor is connected to the countersinking tool through a reducer, and a connecting rod is arranged on the movable rocker arm between the countersinking tool and the support base, the connecting rod is connected to a cross bar, one end of the cross bar is pivotally arranged on the cross bar base, and the other end is provided with a foot pedal. The above-mentioned chamfering machine extends the movable rocker arm into the tubular workpiece, aligns the countersinking tool with the hole to be deburred, and uses the conical countersinking tool to quickly grind off the burrs on the inner wall of the tube. It not only has a simple structure and low cost, but also is easy to operate, has high processing accuracy and high work efficiency.

[0004] Although the above patent uses a conical countersink tool to quickly grind away burrs on the inner wall of the tube, it is not only simple in structure and low in cost, but also easy to operate, with high processing precision and high work efficiency. However, there are still some shortcomings. For example, the device requires manual fixation of the tubular part, and the waste chips generated during fixation are very likely to be inhaled into the lungs, endangering the life of the workers. At the same time, the countersink of the device can only chamfer specific positions of the tubular part. Once other inner holes of the tubular part need to be chamfered, the position of the tubular part needs to be manually adjusted, which is very inconvenient. Therefore, it is necessary to propose a new type of inner hole chamfering machine for tubular part processing. Utility Model Content

[0005] The purpose of the utility model is to solve the problem that in the prior art, tubular parts need to be fixed manually, and the waste chips generated during the fixing are very likely to be inhaled into the lungs, endangering the life of the workers. At the same time, the countersink drill in the prior art can only chamfer specific positions of the tubular parts. Once other inner holes of the tubular parts need to be chamfered, the position of the tubular parts needs to be adjusted manually, which is very inconvenient. The problems raised in the background technology are solved by providing an automatically adjustable position countersink drill and a rotating mechanism.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an inner hole chamfering machine for processing tubular parts, comprising: a workbench, an outer wall of the workbench is provided with a working groove, a lifting groove is provided on the top of the workbench, a lifting block is movably inserted into the inner wall of the lifting groove, a moving block is movably inserted into the top of the lifting block, a first motor is fixedly inserted into the inner wall of the moving block, a countersink is movably inserted into the inner wall of the moving block, a rotating wheel is movably inserted into the top of the inner wall of the moving block, and the bottom end of the rotating wheel is fixedly connected to the output end of the first motor, a belt is sleeved on the outer wall of the countersink and the rotating wheel, a first electric telescopic rod is fixedly inserted into the top of the workbench through a fixed seat, and the output end of the first electric telescopic rod is fixedly connected to the top of the lifting block, a second electric telescopic rod is fixedly installed on the top of the lifting block, and the output end of the second electric telescopic rod is fixedly connected to one end of the outer wall of the moving block, a V-shaped frame is fixedly installed on the top of the working groove, a tubular part body is placed on the inner wall of the V-shaped frame, and a clamping mechanism is fixedly installed on the top of the working groove.

[0007] Preferably, the clamping mechanism includes a support frame, a rotating block is movably inserted into one side of the outer wall of the support frame, a second motor is fixedly inserted into one side of the outer wall of the support frame, and the output end of the second motor is fixedly connected to one end of the outer wall of the rotating block, a two-way threaded rod is movably inserted into the inner wall of the rotating block, a servo motor is fixedly inserted into one side of the outer wall of the rotating block, and the output end of the servo motor is fixedly connected to one end of the outer wall of the two-way threaded rod, and clamping plates are rotatably sleeved on both threaded outer walls of the two-way threaded rods, so that the tubular body can be clamped by the two-way threaded rod and the clamping plate, so that the tubular body can be controlled to rotate to any angle in combination with the support of the V-shaped frame.

[0008] Preferably, a limit block is fixedly inserted into the inner surface wall of the rotating block, and the outer surface wall of the limit block is movably inserted into the inner surface walls of the two clamping plates. Anti-slip rubber is fixedly installed between the opposite sides of the two clamping plates to facilitate limiting the clamping plates. At the same time, the anti-slip rubber is used to increase friction to prevent slipping between the tubular body and the clamping plates.

[0009] Preferably, a warning light is fixedly installed on one side of the outer wall of the support frame, and the warning light is electrically connected to the servo motor, so that after the chamfering of the tubular part body is completed, when the servo motor controls the clamping plate to no longer clamp the tubular part body, the warning light can be used to remind the worker that the tubular part body can be removed.

[0010] Preferably, a third electric telescopic rod is fixedly inserted into the inner wall of the V-shaped frame, and an adjustment block is fixedly installed on the output end of the third electric telescopic rod, so that a part of the tubular body can be controlled to be located inside the clamping mechanism through the adjustment block, which is convenient for clamping with the tubular body.

[0011] Preferably, a feed rack is fixedly installed on the top of the inner wall of the working groove, a fourth electric telescopic rod is fixedly inserted on the top of the feed rack, and a baffle is fixedly installed on the output end of the fourth electric telescopic rod, so that the tubular component body to be processed can be directly placed on the feed rack for storage, and the flow of the tubular component body can be controlled by the baffle, thereby avoiding the workers having to manually place the tubular component body inside the V-shaped frame every time.

[0012] Preferably, a limiting groove is provided on the top of the lifting block, and the inner surface wall of the limiting groove is movably sleeved on the outer surface wall of the moving block, and a plurality of spring dampers are fixedly installed on the bottom of the inner wall of the lifting groove, and the tops of the plurality of spring dampers are fixedly connected to the top of the lifting block. This is convenient for improving the stability of the moving block and can prevent the vibration that may be generated when the lifting block moves up and down, resulting in uneven chamfers inside the tubular body.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, by setting a moving block and a clamping mechanism, the tubular body is placed on a V-shaped frame, and then the first electric telescopic rod is started to drive the countersink to move into the tubular body, and then the entire lifting block can be driven downward by the first electric telescopic rod to fit the countersink with the tubular body, and then the first motor can be started to drive the countersink to rotate, and the inner hole of the tubular body can be chamfered. After the chamfering is completed, the tubular body is driven to rotate 90° by the clamping mechanism, and the other inner holes of the tubular body can be chamfered, thereby avoiding the problem that manual fixation may affect the life and health of workers. At the same time, mechanical rotation and fixation also liberate manpower and improve chamfering efficiency.

[0015] 2. In the utility model, by setting up a feed rack, a certain number of tubular component bodies can be directly placed inside the feed rack first, so that when workers take out and chamfer the tubular component bodies, they can directly replenish materials, and then by setting a spring damper, it is convenient for the first electric telescopic rod to adjust the lifting block to move up and down, and the moving block is damped to prevent the lifting block from vibrating and causing the entire countersink to produce cracks on the internal chamfer of the tubular component body, thereby improving the quality of the chamfering. Finally, an adjustment block is also provided to prevent the tubular component body from falling on the V-shaped frame. The tubular component body can be adjusted to the inside of the clamping mechanism through the adjustment frame to facilitate subsequent operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a main structural stereogram of an inner hole chamfering machine for processing tubular parts proposed by the utility model;

[0017] Figure 2This is a three-dimensional diagram of the internal cross-sectional structure of a workbench portion of an inner hole chamfering machine for processing tubular parts proposed by the utility model;

[0018] Figure 3 This is a three-dimensional diagram of the top structure of the working groove in the inner hole chamfering machine for processing tubular parts proposed by the utility model;

[0019] Figure 4 The present invention is a three-dimensional diagram of the partial structure of a clamping mechanism in an inner hole chamfering machine for processing tubular parts.

[0020] Legend: 1. Workbench; 2. Work slot; 3. Lifting slot; 4. Lifting block; 5. Moving block; 6. First motor; 7. Rotating wheel; 8. Countersink; 9. Belt; 10. First electric telescopic rod; 11. Second electric telescopic rod; 12. V-shaped frame; 13. Clamping mechanism; 1301. Support frame; 1302. Rotating block; 1303. Second motor; 1304. Bidirectional threaded rod; 1305. Servo motor; 1306. Clamping plate; 1307. Limit block; 1308. Anti-slip rubber; 14. Tubular body; 15. Third electric telescopic rod; 16. Adjustment block; 17. Feeding rack; 18. Fourth electric telescopic rod; 19. Baffle; 20. Warning light; 21. Limiting slot; 22. Spring damper. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0023] Embodiment 1, as Figure 1-Figure 4As shown, the utility model provides an inner hole chamfering machine for processing tubular parts, comprising: a workbench 1, an outer wall of the workbench 1 is provided with a working groove 2, a lifting groove 3 is provided on the top of the workbench 1, a lifting block 4 is movably inserted into the inner wall of the lifting groove 3, a moving block 5 is movably inserted into the top of the lifting block 4, a first motor 6 is fixedly inserted into the inner wall of the moving block 5, a countersink 8 is movably inserted into the inner wall of the moving block 5, a rotating wheel 7 is movably inserted into the top of the inner wall of the moving block 5, and the bottom end of the rotating wheel 7 is fixedly connected to the output end of the first motor 6, the outer wall of the countersink 8 and the rotating wheel 7 are sleeved with a belt 9, a first electric telescopic rod 10 is fixedly inserted into the top of the workbench 1 through a fixed seat, and the output end of the first electric telescopic rod 10 is fixedly connected to the top of the lifting block 4, a second electric telescopic rod 11 is fixedly installed on the top of the lifting block 4, and the output of the second electric telescopic rod 11 The end is fixedly connected to one end of the outer wall of the moving block 5, a V-shaped frame 12 is fixedly installed on the top of the working groove 2, a tubular body 14 is placed on the inner wall of the V-shaped frame 12, a clamping mechanism 13 is fixedly installed on the top of the working groove 2, the clamping mechanism 13 includes a support frame 1301, a rotating block 1302 is movably inserted on one side of the outer wall of the support frame 1301, a second motor 1303 is fixedly inserted on one side of the outer wall of the support frame 1301, and the output end of the second motor 1303 is fixedly connected to one end of the outer wall of the rotating block 1302, a bidirectional threaded rod 1304 is movably inserted on the inner wall of the rotating block 1302, a servo motor 1305 is fixedly inserted on one side of the outer wall of the rotating block 1302, and the output end of the servo motor 1305 is fixedly connected to one end of the outer wall of the bidirectional threaded rod 1304, and the two threaded outer surfaces of the bidirectional threaded rod 1304 are rotatably sleeved with clamping plates 1306.

[0024] The effect achieved by the entire embodiment 1 is that by setting the moving block 5 and the clamping mechanism 13, the tubular body 14 is placed on the V-shaped frame 12, and then the first electric telescopic rod 10 is started to drive the countersink 8 to move into the tubular body 14, and then the entire lifting block 4 can be driven downward by the first electric telescopic rod 10 to fit the countersink 8 with the tubular body 14, and then the first motor 6 can be started to drive the countersink 8 to rotate, and the inner hole of the tubular body 14 is chamfered. After the chamfering is completed, the tubular body 14 is driven to rotate 90° by the clamping mechanism 13, and the other inner holes of the tubular body 14 can be chamfered, thereby avoiding the problem that manual fixation may affect the life and health of workers. At the same time, mechanical rotation and fixation also liberate manpower and improve chamfering efficiency.

[0025] Embodiment 2, as Figure 1-Figure 4As shown, a limit block 1307 is fixedly inserted into the inner surface wall of the rotating block 1302, and the outer surface wall of the limit block 1307 is movably inserted into the inner surface wall of the two clamping plates 1306, and anti-slip rubber 1308 is fixedly installed between the opposite sides of the two clamping plates 1306, a warning light 20 is fixedly installed on one side of the outer wall of the support frame 1301, and the warning light 20 is electrically connected to the servo motor 1305, and a third electric telescopic rod 15 is fixedly inserted into the inner surface wall of the V-shaped frame 12, and the output end of the third electric telescopic rod 15 An adjustment block 16 is fixedly installed, a feeding rack 17 is fixedly installed on the top of the inner wall of the working groove 2, a fourth electric telescopic rod 18 is fixedly inserted on the top of the feeding rack 17, and a baffle 19 is fixedly installed on the output end of the fourth electric telescopic rod 18. A limiting groove 21 is provided on the top of the lifting block 4, and the inner surface wall of the limiting groove 21 is movably sleeved on the outer surface wall of the moving block 5. A plurality of spring dampers 22 are fixedly installed on the bottom of the inner wall of the lifting groove 3, and the tops of the plurality of spring dampers 22 are fixedly connected to the top of the lifting block 4.

[0026] The effect achieved by the entire embodiment 2 is that, by setting up a feed rack 17, a certain number of tubular component bodies 14 can be directly placed inside the feed rack 17 first, so that when the worker takes out and chamfers the tubular component body 14, the material can be directly replenished, and then by setting a spring damper 22, it is convenient for the first electric telescopic rod 10 to adjust the lifting block 4 to move up and down, and the moving block 5 is damped to prevent the lifting block 4 from vibrating and causing the entire countersink 8 to produce cracks on the internal chamfer of the tubular component body 14, thereby improving the quality of the chamfering. Finally, an adjustment block 16 is also provided to prevent the tubular component body 14 from falling on the V-shaped frame 12. The tubular component body 14 can be adjusted to the inside of the clamping mechanism 13 through the adjustment frame to facilitate subsequent operations.

[0027] The working principle of the whole device is as follows: a plurality of tubular component bodies 14 to be chamfered are placed on the feed rack 17, and then the fourth electric telescopic rod 18 is started to drive the baffle plate 19 to move upward, so that the tubular component body 14 at the bottom falls onto the V-shaped rack 12. At this time, the third electric telescopic rod 15 is started to drive the adjustment block 16 to adjust the tubular component body 14, and the tubular component is moved to the inside of the rotating block 1302 of the clamping mechanism 13, and then the servo motor 1305 is started to drive the bidirectional threaded rod 1304 to rotate, so that the two clamping plates 1306 are limited to the lower limit of the limit block 1307, so that the anti-slip rubber 1308 on the two clamping plates 1306 and the tubular component body 1 4 fits, the tubular body 14 can be clamped, and the second motor 1303 is started to drive the rotating block 1302 to rotate and move the moving angle, so that one of the inner holes on the tubular body 14 is vertically downward, and the second electric telescopic rod 11 is started again at this time, and the moving block 5 is driven to move under the limiting effect of the limiting groove 21, so that the countersink 8 moves to the top of the inner hole vertically downward, and the first motor 6 is started to drive the rotating wheel 7 and the belt 9 to rotate, so that the countersink 8 rotates, and the first electric telescopic rod 10 is started to drive the entire lifting block 4 to move downward under the shock absorbing effect of the spring damper 22, until the countersink 8 contacts with the inner hole of the tubular part, so that the inner hole of the tubular part can be chamfered.

[0028] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An inner hole chamfering machine for processing tubular parts, characterized in that: The invention comprises a workbench (1), wherein the outer wall of the workbench (1) is provided with a working groove (2), the top of the workbench (1) is provided with a lifting groove (3), the inner wall of the lifting groove (3) is movably inserted with a lifting block (4), the top of the lifting block (4) is movably inserted with a moving block (5), the inner wall of the moving block (5) is fixedly inserted with a first motor (6), the inner wall of the moving block (5) is movably inserted with a countersink (8), the top of the inner wall of the moving block (5) is movably inserted with a rotating wheel (7), and the bottom end of the rotating wheel (7) is fixedly connected to the output end of the first motor (6), and the outer wall of the countersink (8) and the rotating wheel (7) are fixedly connected to the output end of the first motor (6), and the countersink (8) and the rotating wheel (7) are fixedly connected to the output end of the first motor (6). A belt (9) is sleeved on the surface wall; a first electric telescopic rod (10) is fixedly inserted on the top of the workbench (1) through a fixed seat, and the output end of the first electric telescopic rod (10) is fixedly connected to the top of the lifting block (4); a second electric telescopic rod (11) is fixedly installed on the top of the lifting block (4), and the output end of the second electric telescopic rod (11) is fixedly connected to one end of the outer wall of the moving block (5); a V-shaped frame (12) is fixedly installed on the top of the working groove (2), a tubular member body (14) is placed on the inner surface wall of the V-shaped frame (12), and a clamping mechanism (13) is fixedly installed on the top of the working groove (2).

2. The inner hole chamfering machine for processing tubular parts according to claim 1, characterized in that: The clamping mechanism (13) comprises a support frame (1301), a rotating block (1302) is movably inserted into one side of the outer wall of the support frame (1301), a second motor (1303) is fixedly inserted into one side of the outer wall of the support frame (1301), and the output end of the second motor (1303) is fixedly connected to one end of the outer wall of the rotating block (1302), a bidirectional threaded rod (1304) is movably inserted into the inner wall of the rotating block (1302), a servo motor (1305) is fixedly inserted into one side of the outer wall of the rotating block (1302), and the output end of the servo motor (1305) is fixedly connected to one end of the outer wall of the bidirectional threaded rod (1304), and two threaded outer walls of the bidirectional threaded rod (1304) are rotatably sleeved with clamping plates (1306).

3. The inner hole chamfering machine for processing tubular parts according to claim 2, characterized in that: A limit block (1307) is fixedly inserted into the inner surface wall of the rotating block (1302), and the outer surface wall of the limit block (1307) is movably inserted into the inner surface walls of the two clamping plates (1306), and anti-slip rubber (1308) is fixedly installed between the opposite sides of the two clamping plates (1306).

4. The inner hole chamfering machine for processing tubular parts according to claim 3, characterized in that: A warning light (20) is fixedly mounted on one side of the outer wall of the support frame (1301), and the warning light (20) is electrically connected to the servo motor (1305).

5. The inner hole chamfering machine for processing tubular parts according to claim 1, characterized in that: A third electric telescopic rod (15) is fixedly inserted into the inner surface wall of the V-shaped frame (12), and an adjustment block (16) is fixedly installed at the output end of the third electric telescopic rod (15).

6. The inner hole chamfering machine for processing tubular parts according to claim 1, characterized in that: A feeding rack (17) is fixedly mounted on the top of the inner wall of the working tank (2), a fourth electric telescopic rod (18) is fixedly inserted on the top of the feeding rack (17), and a baffle (19) is fixedly mounted on the output end of the fourth electric telescopic rod (18).

7. The inner hole chamfering machine for processing tubular parts according to claim 1, characterized in that: A limiting groove (21) is provided on the top of the lifting block (4), and the inner surface wall of the limiting groove (21) is movably sleeved on the outer surface wall of the moving block (5); a plurality of spring dampers (22) are fixedly installed on the bottom of the inner wall of the lifting groove (3), and the tops of the plurality of spring dampers (22) are fixedly connected to the top of the lifting block (4).

Citation Information

Patent Citations

  • Chamfering machine

    CN101890519B