Machining device of amorphous alloy stator for motor

Abstract

The utility model relates to the technical field of amorphous alloy stator machining, and provides a machining device of an amorphous alloy stator for a motor, a pair of clamping and positioning arms are distributed in a machining waste recovery tank in a bilateral symmetry mode, and a three-jaw positioning disc is installed on the inner side of the top end of each clamping and positioning arm. A clamping driving mechanism used for synchronously driving the clamping positioning arms on the two sides to move relatively is arranged in the machining waste recycling groove, and a stator feeding and discharging auxiliary lifting mechanism is installed in the center of the machining waste recycling groove. According to the machining device of the amorphous alloy stator for the motor, through the exquisite design and the efficient operation process, the machining precision and efficiency are improved, the working environment is optimized, and the operation difficulty and the labor intensity are reduced. A precise clamping and positioning system, an efficient feeding and discharging auxiliary mechanism and a perfect waste recycling system jointly guarantee the stability and safety of the machining process, and meanwhile attention is reflected on environment protection and resource recycling.

Description

Technical Field

[0001] The utility model relates to the technical field of amorphous alloy stator processing, in particular to a processing device for an amorphous alloy stator used in a motor. Background Art

[0002] Amorphous alloy materials are widely used in the manufacture of key components such as motor stators due to their unique amorphous structure, high strength, high hardness, good magnetic properties and corrosion resistance. The application of amorphous alloy stators in motors can significantly improve the efficiency and performance of motors. Therefore, the processing accuracy and quality requirements of amorphous alloy stators are extremely high.

[0003] The shortcomings of existing amorphous alloy stator processing and positioning devices:

[0004] Insufficient clamping and positioning accuracy: Traditional clamping and positioning devices often use a single clamping method and cannot be accurately adjusted according to amorphous alloy stators of different sizes and shapes, which may lead to deviations during the clamping process and affect the processing accuracy.

[0005] Low loading and unloading efficiency: The existing loading and unloading systems mostly rely on manual operation, which is not only inefficient but also prone to misoperation during repetitive labor, increasing production costs and safety risks.

[0006] Inconvenient waste disposal: Traditional processing equipment lacks an effective waste recovery system, which makes it difficult to collect and dispose of waste generated during the processing, which not only pollutes the working environment but also affects production efficiency.

[0007] Poor adaptability: Traditional devices are usually designed for specific types of amorphous alloy stators, lack flexibility, and are difficult to adapt to the processing needs of stators of different specifications and models, limiting the versatility and scalability of the production line.

[0008] Therefore, the present invention proposes a processing device for an amorphous alloy stator for a motor to solve the above problems. Utility Model Content

[0009] In order to overcome the defects of the prior art, the purpose of the utility model is to provide a processing device for an amorphous alloy stator for a motor.

[0010] To achieve the above object, the technical solution of the utility model is implemented as follows: a processing device for an amorphous alloy stator for a motor, comprising an amorphous alloy stator to be processed and a processing waste recovery tank, a pair of clamping and positioning arms are symmetrically distributed in the processing waste recovery tank, a three-claw positioning plate is installed on the inner side of the top of each clamping and positioning arm, a clamping drive mechanism for synchronously driving the clamping and positioning arms on both sides to move relative to each other is installed in the processing waste recovery tank, and a stator loading and unloading auxiliary lifting mechanism is installed in the center of the processing waste recovery tank;

[0011] The clamping drive mechanism specifically includes the following structure:

[0012] A double-ended screw is installed in the processing waste recovery tank for transverse rotation, and the two ends of the double-ended screw are correspondingly threaded and connected to the inside of the clamping positioning arms on both sides;

[0013] A screw rod rotation drive assembly installed on the right side of the processing waste recovery tank and connected to the right end of the double-headed screw rod;

[0014] A guide rod is installed in the processing waste recovery groove and is located directly below the double-headed screw rod, and both ends of the guide rod are slidably connected to the inside of the clamping positioning arms on both sides.

[0015] Preferably, the threads on the left and right ends of the double-ended screw are symmetrically distributed.

[0016] Preferably, the screw rotation drive assembly specifically includes the following structure:

[0017] A docking shaft connected to the right end of the double-ended screw;

[0018] A fine adjustment gear disc docked at the right end of the docking shaft;

[0019] a coarse adjustment toothed disc meshed with the bottom edge of the fine adjustment toothed disc;

[0020] A crank is installed on the outer end surfaces of the fine adjustment gear disc and the coarse adjustment gear disc.

[0021] Preferably, the transmission ratio between the fine adjustment toothed disc and the coarse adjustment toothed disc is set to 4:1.

[0022] Preferably, the stator loading and unloading auxiliary lifting mechanism specifically includes the following structure:

[0023] An electric telescopic rod installed at the center of the front and rear walls outside the processing waste recovery tank;

[0024] A stator support platform is connected between the telescopic ends of the front and rear electric telescopic rods.

[0025] Preferably, the left and right ends of the amorphous alloy stator to be processed are positioned between the three-claw positioning plates on both sides.

[0026] The beneficial effects of the utility model are embodied in:

[0027] Accurate clamping and positioning: Through the coordinated use of fine-adjusting toothed discs and coarse-adjusting toothed discs, the clamping process of the amorphous alloy stator is quickly and precisely controlled, ensuring the stability and accuracy of the stator during processing.

[0028] Efficient loading and unloading operation: The use of the stator loading and unloading auxiliary lifting mechanism simplifies the loading and unloading process through the telescopic movement of the electric telescopic rod, improves operating efficiency, reduces manual intervention, and reduces labor intensity.

[0029] Waste recycling system: The design of the processing waste recovery tank effectively collects the waste generated during the processing, keeps the working environment clean, and also facilitates the subsequent treatment and recycling of the waste.

[0030] Strong adaptability: The device can adapt to the processing requirements of different types of amorphous alloy stators by adjusting the clamping drive mechanism, and has strong versatility and flexibility.

[0031] In summary, the processing device for amorphous alloy stators for motors not only improves processing accuracy and efficiency through its sophisticated design and efficient operation process, but also optimizes the working environment and reduces the difficulty of operation and labor intensity. Its precise clamping and positioning system, efficient loading and unloading auxiliary mechanism and perfect waste recycling system jointly ensure the stability and safety of the processing process, and also reflect the emphasis on environmental protection and resource recycling. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In the attached picture:

[0033] Figure 1 It is a structural schematic diagram of the utility model;

[0034] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0035] Figure 3 It is a structural schematic diagram of the screw rod rotation drive assembly of the utility model;

[0036] Figure 4 This is a schematic diagram of the structure of the stator loading and unloading auxiliary lifting mechanism of the utility model;

[0037] Description of reference numerals:

[0038] 1. Amorphous alloy stator to be processed; 2. Processing waste recovery tank; 3. Clamping positioning arm; 4. Three-claw positioning plate; 5. Clamping drive mechanism; 6. Stator loading and unloading auxiliary lifting mechanism;

[0039] 51. Double-ended screw; 52. Screw rotation drive assembly; 53. Guide rod;

[0040] 521, fine adjustment gear plate; 522, coarse adjustment gear plate; 523, crank handle; 524, docking shaft;

[0041] 61. Electric telescopic rod; 62. Stator support. DETAILED DESCRIPTION

[0042] The utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0043] It should be noted that if the utility model embodiments involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0044] In addition, "multiple" means more than two. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0045] Please refer to the instruction manual Figure 1-Figure 4 The utility model provides a processing device for an amorphous alloy stator for a motor, and its structure includes an amorphous alloy stator 1 to be processed and a processing waste recovery trough 2. A pair of clamping and positioning arms 3 are symmetrically distributed on the left and right inside the processing waste recovery trough 2, and a three-claw positioning plate 4 is installed on the inner side of the top end of each clamping and positioning arm 3, which is used to clamp and position the amorphous alloy stator 1 to be processed. A clamping drive mechanism 5 is provided inside the processing waste recovery trough 2, which is used to synchronously drive the clamping and positioning arms 3 on both sides to move relative to each other, so as to achieve the clamping and loosening of the amorphous alloy stator 1 to be processed. A stator loading and unloading auxiliary lifting mechanism 6 is installed in the center of the processing waste recovery trough 2, which is used to assist the loading and unloading operations of the stator.

[0046] The clamping drive mechanism 5 includes a double-ended screw 51 which is installed in a transverse rotation inside the processing waste recovery tank 2. The two ends of the double-ended screw 51 are correspondingly threaded and connected to the inside of the clamping and positioning arms 3 on both sides, so that the rotation of the double-ended screw 51 can drive the clamping and positioning arms 3 to move relative to each other. The threads on the left and right ends of the double-ended screw 51 are symmetrically distributed, and it also includes a guide rod 53 which is slidably connected to the inside of the clamping and positioning arms 3 on both sides to ensure the stability and rigidity of the movement of the clamping and positioning arms 3 on both sides.

[0047] The screw rod rotation driving assembly 52 is installed on the right side of the processing waste recycling tank 2 and is connected to the right end of the double-headed screw rod 51. The screw rod rotation driving assembly 52 includes a docking shaft 524, a fine adjustment toothed disc 521 docked to the right end of the docking shaft 524, a coarse adjustment toothed disc 522 engaged with the bottom edge of the fine adjustment toothed disc 521, and a crank 523 installed on the outer end surfaces of the fine adjustment toothed disc 521 and the coarse adjustment toothed disc 522. By operating the crank 523, the rotation control of the double-headed screw rod 51 can be achieved.

[0048] The transmission ratio between the fine-adjusting toothed disc 521 and the coarse-adjusting toothed disc 522 is set to 4:1, which means that for every rotation of the coarse-adjusting toothed disc 522, the fine-adjusting toothed disc 521 will rotate four circles, thereby realizing the rotation speed adjustment operation of the double-headed screw 51, and then realizing the adjustment of the clamping adjustment speed of the clamping positioning arms 3 on both sides. In the early stage of clamping different types of amorphous alloy stators 1 to be processed, the coarse-adjusting toothed disc 522 is rotated to quickly drive the clamping positioning arms 3 on both sides to move toward the center, so that they quickly approach the two ends of the amorphous alloy stator 1 to be processed. When it is almost approaching, the fine-adjusting toothed disc 521 is selected to rotate to drive the clamping positioning arms 3 on both sides to slowly move toward the center, so that the three-claw positioning discs 4 on both sides are clamped at the two ends of the amorphous alloy stator 1 to be processed.

[0049] The stator loading and unloading auxiliary lifting mechanism 6 includes an electric telescopic rod 61 installed at the center of the front and rear walls outside the processing waste recovery tank 2, and a stator support 62 connected between the telescopic ends of the front and rear electric telescopic rods 61. The telescopic movement of the electric telescopic rod 61 can drive the stator support 62 to move up and down, assisting the loading and unloading operation of the amorphous alloy stator 1 to be processed.

[0050] The left and right ends of the amorphous alloy stator 1 to be processed are positioned between the three-claw positioning plates 4 on both sides. Through the relative movement of the clamping positioning arms 3, the three-claw positioning plates 4 can clamp the stator to ensure stable positioning during the processing.

[0051] How it works

[0052] Loading operation:

[0053] The stator loading and unloading auxiliary lifting mechanism 6 is used to place the amorphous alloy stator 1 to be processed on the stator support 62 through the telescopic movement of the electric telescopic rod 61 .

[0054] The stator support 62 lifts the amorphous alloy stator 1 to be processed to a height between the three-claw positioning plates 4 on both sides.

[0055] Clamping positioning:

[0056] The clamping driving mechanism 5 is operated to rotate the double-ended screw 51 so as to make the clamping positioning arms 3 on both sides move relative to each other.

[0057] In the initial stage of clamping, the coarse adjustment toothed disc 522 is rotated by the crank 523 to quickly drive the clamping positioning arms 3 on both sides to move toward the center, so that they quickly approach the two ends of the amorphous alloy stator 1 to be processed.

[0058] When the clamping and positioning arm 3 approaches the amorphous alloy stator 1 to be processed, switch to the rotary fine-adjusting gear disk 521, so that the clamping and positioning arms 3 on both sides slowly move toward the center to ensure that the three-claw positioning disk 4 accurately clamps the two ends of the stator. After clamping and positioning, start the stator loading and unloading auxiliary lifting mechanism 6, and through the recovery movement of the electric telescopic rod 61, the stator support platform 62 is separated from the bottom of the amorphous alloy stator 1 to be processed.

[0059] Processing Operations:

[0060] After ensuring that the amorphous alloy stator 1 to be processed is firmly clamped by the three-claw positioning plate 4, the processing operation is carried out.

[0061] During the processing, the waste generated will fall into the processing waste recovery tank 2.

[0062] Cutting operation:

[0063] The stator loading and unloading auxiliary lifting mechanism 6 is then started, and the stator support platform 62 is lifted up and supported on the bottom of the amorphous alloy stator 1 to be processed through the ejection movement of the electric telescopic rod 61.

[0064] After the processing is completed, the clamping drive mechanism 5 is operated in reverse to release the clamping positioning arms 3 on both sides to release the amorphous alloy stator 1 to be processed.

[0065] The processed amorphous alloy stator 1 is placed on the stator support 62 .

[0066] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

[0067] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0068] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A processing device for an amorphous alloy stator for a motor, comprising an amorphous alloy stator to be processed (1) and a processing waste recovery tank (2), characterized in that: A pair of clamping and positioning arms (3) are symmetrically distributed inside the processing waste recovery trough (2), and a three-claw positioning plate (4) is installed on the inner side of the top end of each clamping and positioning arm (3). A clamping driving mechanism (5) is installed inside the processing waste recovery trough (2) for synchronously driving the clamping and positioning arms (3) on both sides to move relative to each other, and a stator loading and unloading auxiliary lifting mechanism (6) is installed in the center of the processing waste recovery trough (2); The clamping drive mechanism (5) specifically comprises the following structure: A double-ended screw (51) is installed in the processing waste recovery tank (2) in a lateral rotation manner, and the two ends of the double-ended screw (51) are correspondingly threadedly connected to the inside of the clamping positioning arms (3) on both sides; A screw rod rotation drive assembly (52) installed on the right side of the processing waste recovery tank (2) and connected to the right end of the double-headed screw rod (51); A guide rod (53) is installed in the processing waste recovery groove (2) and is located directly below the double-headed screw rod (51). Both ends of the guide rod (53) are slidably connected to the inside of the clamping positioning arms (3) on both sides.

2. The processing device for an amorphous alloy stator for a motor according to claim 1, characterized in that: The threads on the left and right ends of the double-ended screw rod (51) are symmetrically distributed.

3. The processing device for an amorphous alloy stator for a motor according to claim 1, characterized in that: The screw rod rotation driving assembly (52) specifically comprises the following structure: A docking shaft (524) connected to the right end of the double-ended screw rod (51); A fine adjustment toothed disc (521) docked to the right end of the docking shaft (524); A coarse adjustment toothed disc (522) meshed with the bottom edge of the fine adjustment toothed disc (521); A crank (523) is mounted on the outer end surfaces of the fine adjustment toothed disc (521) and the coarse adjustment toothed disc (522).

4. The processing device for an amorphous alloy stator for a motor according to claim 3, characterized in that: The transmission ratio between the fine adjustment toothed disc (521) and the coarse adjustment toothed disc (522) is set to 4:

1.

5. The processing device for an amorphous alloy stator for a motor according to claim 1, characterized in that: The stator loading and unloading auxiliary lifting mechanism (6) specifically comprises the following structure: An electric telescopic rod (61) installed at the center of the front and rear walls outside the processing waste recovery tank (2); A stator support platform (62) is connected between the telescopic ends of the front and rear electric telescopic rods (61).

6. The processing device for an amorphous alloy stator for a motor according to claim 1, characterized in that: The left and right ends of the amorphous alloy stator (1) to be processed are positioned between the three-claw positioning plates (4) on both sides.

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