Deburring equipment

Abstract

The utility model relates to the technical field of automobile part production, in particular to deburring equipment which comprises a station rotating mechanism, a machine table, a station device arranged on one side of the machine table and a deburring device located on one side of the machine table. The output end of the station rotating mechanism is connected with the machine table to drive the machine table and the station device to rotate, the station device comprises two sets of supporting arms, two sets of turnover mechanisms and two sets of turnover workbenches used for clamping parts, the two sets of supporting arms are arranged on the same side of the machine table, and the two sets of turnover workbenches are arranged on the machine table. The two sets of turnover mechanisms are arranged on the supporting arms respectively, and the output ends of the turnover mechanisms are connected with the turnover workbench so as to drive the turnover workbench to rotate. Clamping and overturning of the part can be achieved through one station device, deburring of the front face and the back face of the part is completed in cooperation with a deburring device, equipment investment is reduced, production cost is effectively reduced, and economic benefits are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts production, and more specifically, to a deburring device. Background Art

[0002] With the changes in the automotive industry, the adjustment of industrial structure, and the increasing pressure on environmental protection, in addition to the original new energy vehicle companies, more and more traditional vehicle companies have begun to transform and seek more energy-saving, environmentally friendly, cost-reducing and efficiency-increasing production solutions. The integrated casting process can transform the previous multiple stamping and welding parts assembly into a one-time casting molding, and divide the automobile body chassis into three modules: front, middle, and rear. It consists of the front cabin, the middle plate, and the rear floor, which reconstructs the automotive parts supply chain and achieves cost reduction and efficiency improvement. At present, integrated die-casting is basically concentrated in the front cabin and the rear floor, while the middle plate is rarely involved. Due to the maturity of CTP (Cell to Pack, module-free) technology, the middle plate is generally composed of battery packs, in which the battery trays are welded from profiles, especially large-size battery trays. In the field of integrated die-casting, there is basically no space. However, with the continuous maturity of die-casting machines and mold technology, the advantages of integrated casting battery trays with high comprehensive performance, stable size, high efficiency, and low cost are becoming increasingly prominent.

[0003] After the integrated die-cast parts are produced, they need to go through the deburring process. The so-called burrs are the extra protrusions or thorns formed on the surface of the parts, such as flash, mold lines, and burrs. At present, the more mature deburring equipment in the industry is mainly for the front cabin and rear floor, and there are very few processing equipment for larger battery trays.

[0004] The prior art discloses a battery tray bottom plate welding and milling automatic line production system, including a back side production system and a front side production system, wherein the end of the back side production system is connected to the head end of the front side production system via a transfer turning table, wherein the back side production system includes a first conveying track, wherein the head end of the first conveying track is provided with a loading station, wherein a No. 1 handling robot is provided on the first conveying track, and a back side friction stir welding device and a back side deburring milling CNC device are provided at both ends thereof with the first conveying track as the axis of symmetry; wherein the front side production system includes a second conveying track, wherein a No. 2 handling robot is provided on the second conveying track, and a front side friction stir welding device, a front side milling CNC device and a unloading station are provided at both ends thereof with the second conveying track as the axis of symmetry. In this solution, after the parts are loaded, they are first processed and milled on the back side, then transported to the turning table by the No. 1 handling robot, grabbed by the No. 2 handling robot for front processing and milling before unloading. Deburring devices are required on both sides of the turning table to process the front and back sides of the parts respectively, and the fixtures and tooling used for processing the front and back sides of the parts are actually not universal, and multiple sets of fixtures need to be imported, which requires large resource investment and high production costs. Utility Model Content

[0005] The utility model aims to overcome the deficiencies of the prior art and provide a deburring device which can deburr the front and back surfaces of a part by turning the part over at the same station, thereby reducing equipment investment, lowering production costs and improving economic benefits.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A deburring device is provided, comprising a station rotating mechanism, a machine platform, a station device installed on one side of the machine platform, and a deburring device located on one side of the machine platform, wherein the output end of the station rotating mechanism is connected to the machine platform to drive the machine platform and the station device to rotate, the station device comprises two groups of support arms, two groups of flipping mechanisms and two groups of flipping workbenches for clamping parts, the two groups of support arms are installed on the same side of the machine platform, the two groups of flipping mechanisms are respectively installed on the support arms, and the output end of the flipping mechanism is connected to the flipping workbench to drive the flipping workbench to rotate.

[0008] When the deburring device of the utility model is used, the station rotating mechanism drives the machine and the station device thereon to rotate to the loading position, and the parts are loaded onto the flip table. Then, the station rotating mechanism drives the machine and the station device thereon to rotate again, so that the station device rotates to the side of the machine close to the deburring device. The deburring device can be used to first deburr the front side of the part, and then the flip table and the parts thereon are driven to flip through the flip mechanism, and the deburring device is used again to deburr the back side of the part. The utility model can clamp and flip parts through a set of station devices, and cooperate with the deburring device to complete the deburring of the front and back sides of the parts, thereby reducing equipment investment, effectively reducing production costs, and improving economic benefits. It should be noted that the flip mechanism can drive the flip table and the parts thereon to flip to a certain angle, and cooperate with the deburring device to deburr the front and back sides at the same time, thereby improving work efficiency.

[0009] Furthermore, the workstation devices are provided in two groups, and the two groups of the workstation devices are respectively installed on both sides of the machine platform.

[0010] Furthermore, the flip workbench includes a mounting table, the output end of the flip mechanism is connected to the mounting table, the mounting table is provided with a plurality of sockets, and the plurality of sockets form a circle with the rotation axis of the mounting table as the center line; the support arm is provided with a pin that can cooperate with the socket.

[0011] Furthermore, the turning workbench also includes a plurality of clamping mechanisms for clamping parts, and the clamping mechanisms are arranged on the mounting table.

[0012] Furthermore, the turning workbench also includes a fixture disposed on the mounting table, and the fixture and the mounting table cooperate to clamp parts.

[0013] Furthermore, the turning workbench also includes a mounting base plate, two ends of which are detachably connected to the two groups of mounting tables, and a plurality of tooling fixtures are mounted on the mounting base plate.

[0014] Furthermore, the workstation device also includes a lateral adjustment mechanism installed on the machine platform, and the output ends of the lateral adjustment mechanism are respectively connected to the two support arms to drive the two support arms to move in a direction of approaching or moving away from each other.

[0015] Furthermore, the workstation device also includes a lifting mechanism installed on the machine platform, and the lateral adjustment mechanism is installed at the output end of the lifting mechanism.

[0016] Furthermore, the deburring device includes a gantry and a plurality of first deburring robots, and the first deburring robots are movably mounted on the gantry.

[0017] Furthermore, the deburring device also includes a plurality of second deburring robots, and the second deburring robots are installed on the ground.

[0018] Compared with the prior art, the deburring equipment of the utility model has the following beneficial effects:

[0019] The parts can be turned over at the same station to deburr the front and back sides of the parts, reducing equipment investment, lowering production costs and improving economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic structural diagram of the deburring device in the embodiment of the utility model at a first viewing angle;

[0021] Figure 2 A three-dimensional diagram of a deburring device in an embodiment of the utility model;

[0022] Figure 3 It is a schematic structural diagram of the deburring device in the embodiment of the utility model at a second viewing angle;

[0023] Figure 4 This is a schematic diagram of the structure of the workstation device in the embodiment of the utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the support arm in the embodiment of the utility model;

[0025] Figure 6 This is a schematic diagram of the structure of the turning workbench in the embodiment of the utility model;

[0026] Figure 7 This is a schematic diagram of the installation of the adjustable base in the embodiment of the utility model;

[0027] Figure 8 This is a schematic diagram of the structure of the adjustable base in the embodiment of the utility model;

[0028] Fig. 9 It is a schematic diagram of the installation of multiple cutting tools in the embodiment of the utility model;

[0029] Fig.10 This is a schematic diagram of the structure of the flange mounting plate in the embodiment of the utility model;

[0030] Fig.11 It is a structural schematic diagram of a fixing plate in an embodiment of the utility model.

[0031] In the attached drawings: 1-station rotation mechanism; 2-machine platform; 3-support arm; 4-flipping mechanism; 5-flipping workbench; 51-mounting table; 511-socket; 512-latch; 52-clamping mechanism; 521-first cylinder; 522-first clamping jaw; 523-second clamping jaw; 524-anti-sliding block; 53-pad; 54-mounting base plate; 55-tool fixture; 6-deburring device; 61-gantry; 62-first deburring robot; 63-second deburring robot; 64 robot body; 65-adjustable base; 651-bottom plate; 652-fixed seat; 6521-adjusting hole; 653-adjusting plate; 66-flange mounting plate; 661-mounting hole; 67-tool; 671-back plate; 672-fixed plate; 6721-block; 7-parts. DETAILED DESCRIPTION

[0032] The utility model is further described below in conjunction with specific implementation methods. The drawings are only used for exemplary descriptions, and are only schematic diagrams, not actual pictures, and cannot be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0033] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0034] Embodiment 1

[0035] A deburring device, such as Figures 1 to 6 As shown, it includes a workstation rotating mechanism 1, a machine table 2, a workstation device installed on one side of the machine table 2, and a deburring device 6 located on one side of the machine table 2. The output end of the workstation rotating mechanism 1 is connected to the machine table 2 to drive the machine table 2 and the workstation device to rotate. The workstation device includes two groups of support arms 3, two groups of flipping mechanisms 4 and two groups of flipping workbenches 5 for clamping parts 7. The two groups of support arms 3 are installed on the same side of the machine table 2, and the two groups of flipping mechanisms 4 are respectively installed on the support arms 3. The output end of the flipping mechanism 4 is connected to the flipping workbench 5 to drive the flipping workbench 5 to rotate.

[0036] When the above-mentioned deburring equipment is used, the station rotating mechanism 1 drives the machine 2 and the station device thereon to rotate to the loading position, and the part 7 is loaded onto the flip table 5. Then, the station rotating mechanism 1 drives the machine 2 and the station device thereon to rotate again, so that the station device rotates to the side of the machine 2 close to the deburring device 6. The deburring device 6 can be used to first deburr the front side of the part 7, and then the flip table 5 and the part 7 thereon are driven to flip through the flip mechanism 4, and the deburring device 6 is used again to deburr the back side of the part 7. In this embodiment, the part 7 can be clamped and flipped by a set of station devices, and the deburring device 6 is used to complete the deburring of the front and back sides of the part 7, which reduces the equipment investment, effectively reduces the production cost, and improves the economic benefit. It should be noted that the flip mechanism 4 can drive the flip table 5 and the part 7 thereon to flip to a certain angle, and cooperate with the deburring device 6 to deburr the front and back sides at the same time, thereby improving work efficiency.

[0037] like Figures 1 to 4 , Figure 6As shown, the turning workbench 5 includes a mounting table 51, the output end of the turning mechanism 4 is connected to the mounting table 51, the mounting table 51 is provided with a plurality of plug holes 511, and the plurality of plug holes 511 form a circle with the rotation axis of the mounting table 51 as the center line; the support arm 3 is provided with a latch 512 that can cooperate with the latch 511. When the turning mechanism 4 drives the mounting table 51 to rotate a certain angle, one end of the latch 512 can be inserted into the latch 511 corresponding to the position of the latch 512, so as to fix the mounting table 51 and prevent the mounting table 51 from deflecting, thereby fixing the part 7 at a certain turning angle.

[0038] like Figures 1 to 4 , Figure 6 As shown, the turning workbench 5 also includes a plurality of clamping mechanisms 52 for clamping the parts 7, and the clamping mechanisms 52 are arranged on the mounting platform 51. Specifically, the clamping mechanism 52 includes a first cylinder 521, a first clamping jaw 522 and a second clamping jaw 523. The first cylinder 521 is installed on the mounting platform 51, and the output end of the first cylinder 521 is connected to the first clamping jaw 522 and the second clamping jaw 523 respectively. The first cylinder 521 drives the first clamping jaw 522 and the second clamping jaw 523 to move in a direction close to or away from each other to adapt to the clamping of parts 7 of different thicknesses. It should be noted that the installation position of the clamping mechanism 52 on the mounting platform 51 is adjustable. Generally, the clamping of the parts 7 is centered. In special cases, the installation position of the clamping mechanism 52 can be changed to use eccentric clamping for the parts 7, which is conducive to processing the processing dead angle. The clamping mechanism 52 in this embodiment can be directly used to clamp a large-size battery tray. If it is used to process the front cabin or the rear bottom plate, the clamping mechanism 52 needs to be raised.

[0039] Specifically, the first clamping jaw 522 and the second clamping jaw 523 are respectively provided with an anti-sliding block 524 on one side for clamping the part 7, and the anti-sliding block 524 can increase the friction force on the part 7 to ensure reliable clamping. Figure 4 shown.

[0040] The station device also includes a transverse adjustment mechanism installed on the machine table 2, and the output ends of the transverse adjustment mechanism are respectively connected to the two support arms 3 to drive the two support arms 3 to move toward or away from each other. During implementation, the distance between the two support arms 3 can be adjusted by the transverse adjustment mechanism to adapt to the clamping of parts 7 of different lengths.

[0041] The station device also includes a lifting mechanism installed on the machine table 2, and the lateral adjustment mechanism is installed at the output end of the lifting mechanism. During implementation, the height of the support arm 3 and the part 7 thereon can be adjusted by the lifting mechanism to meet the space required for the wide-size part 7 to flip.

[0042] like Figures 1 to 3As shown, the deburring device 6 includes a gantry 61 and a plurality of first deburring robots 62, and the first deburring robots 62 are movably mounted on the gantry 61. When not in production, the first deburring robots 62 can move to the side of the gantry 61 to wait, interfering with the production department.

[0043] like Figures 1 to 3 As shown, the deburring device 6 also includes a plurality of second deburring robots 63, and the second deburring robots 63 are installed on the ground. During implementation, the first deburring robot 62 and the second deburring robot 63 can be put into production at will according to actual production needs, and can be switched at any time. Specifically, two first deburring robots 62 and two second deburring robots 63 are provided. When the two first deburring robots 62 and the two second deburring robots 63 are put into production, the height of the support arm 3 and the part 7 thereon is adjusted by the lifting mechanism, and the position of the part 7 is adjusted by the flipping mechanism 4, so that the front and back sides of the part 7 can be deburred at the same time, thereby improving production efficiency.

[0044] The first deburring robot 62 and the second deburring robot 63 have the same structure, and both include a robot body 64 and a plurality of cutting tools 67 . The cutting tools 67 can be installed on the robot body 64 .

[0045] Specifically, when there is only one tool 67, the tool 67 can be fixedly connected to the robot body 64; or an adjustable base 65 can be provided on the robot body 64, such as Figure 7 , Figure 8 As shown, the adjustable base 65 includes a bottom plate 651, a fixed seat 652 and an adjustment plate 653, the tool 67 is provided with a back plate 671, one side of the fixed seat 652 is fixedly connected to the robot body 64, one end of the bottom plate 651 is fixed to the bottom of the fixed seat 652, the other end of the bottom plate 651 is hinged to the back plate 671, a plurality of adjustment holes 6521 are provided on the top of the fixed seat 652, one end of the adjustment plate 653 is connected to the fixed seat 652 through a connector installed in the adjustment hole 6521, and the other end of the adjustment plate 653 is connected to the back plate 671. When one end of the adjustment plate 653 is connected to the fixed seat 652 through connectors in different adjustment holes 6521, the inclination angle of the back plate 671 and the tool 67 thereon can be adjusted.

[0046] When the number of the cutters 67 is two or more, as Figures 9 to 11 As shown, the robot body 64 is provided with a flange mounting plate 66, which has a plurality of mounting holes 661, and the tool 67 is provided with a fixing plate 672, which has a clamping block 6721 cooperating with the mounting hole 661. By cooperating between different clamping blocks 6721 and different mounting holes 661, two or more tools 67 can be installed on the robot body 64 at the same time.

[0047] Embodiment 2

[0048] This embodiment is similar to the first embodiment, except that Figures 1 to 3 , Figure 6 As shown, the turning workbench 5 also includes a fixture 55 arranged on the mounting platform 51, and the fixture 55 and the mounting platform 51 cooperate to clamp the part 7. Specifically, the fixture 55 includes a second cylinder and a pressing block, the second cylinder is installed on the mounting platform 51, and the output end of the second cylinder is connected to the pressing block, and the pressing block can be driven by the second cylinder to move toward or away from the mounting platform 51, thereby adjusting the distance between the pressing block and the mounting platform 51 to adapt to the pressing of parts 7 of different thicknesses.

[0049] Preferably, if Figure 2 , Figure 3 and Figure 6 As shown, the turning workbench 5 further includes a mounting base 54, the two ends of which are detachably connected to the two sets of mounting platforms 51, and a plurality of fixtures 55 are mounted on the mounting base 54. During implementation, if the fixtures 55 need to be frequently replaced, the two ends of the mounting base 54 can be respectively connected to the mounting platforms 51, and the fixtures 55 are subsequently installed on the mounting base 54, so that the fixtures 55 can be replaced more conveniently and efficiently.

[0050] For the parts 7 produced by using the specific fixture 55, the deburring equipment of this embodiment can be used, such as Figure 6 As shown, when the clamping mechanism 52 is installed on the top surface of the mounting platform 51, the fixture 55 can be installed on the bottom surface of the mounting platform 51. The clamping mechanism 52 and the fixture 55 are integrated on the station device, which can further adapt to the clamping of different parts 7. At this time, in order to avoid the clamping mechanism 52, a cushion block 53 can be set on the bottom surface of the mounting platform 51, and the cushion block 53 is connected to the mounting substrate 54 to keep the mounting substrate 54 away from the clamping mechanism 52.

[0051] Embodiment 3

[0052] This embodiment is similar to the first embodiment or the second embodiment, except that Figures 1 to 3As shown, there are two groups of workstations, and the two groups of workstations are installed on both sides of the machine 2. When the workstation is located on the side of the machine 2 away from the deburring device 6, it is in the loading or unloading position, and when the workstation is located on the side of the machine 2 close to the deburring device 6, it is in the processing position. During implementation, the two groups of workstations are located on both sides of the machine 2, one group is located at the loading or unloading position, and the other group is located at the processing position. If the workstation at the loading or unloading position clamps a deburred part 7, the processed part 7 is unloaded first, and then the part 7 to be processed is loaded. In this process, the deburring device 6 processes the part 7 on the workstation at the processing position at the same time. After the processing is completed, the workstation rotating mechanism 1 drives the machine 2 and the two groups of workstations thereon to rotate and exchange positions. At this time, the part 7 at the loading or unloading position can be unloaded and the next part 7 to be processed can be reloaded, and the part 7 to be processed at the processing position can be deburred at the same time. This embodiment can reasonably utilize the production cycle time and improve production efficiency.

[0053] In the specific contents of the above-mentioned specific implementation methods, the various technical features can be combined in any non-contradictory manner. In order to make the description concise, not all possible combinations of the above-mentioned technical features are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0054] Obviously, the above embodiments of the utility model are only examples for clearly explaining the utility model, and are not intended to limit the implementation methods of the utility model. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the utility model should be included in the protection scope of the claims of the utility model.

Claims

1. A deburring device, characterized in that: The invention comprises a workstation rotating mechanism (1), a machine platform (2), a workstation device installed on one side of the machine platform (2), and a deburring device (6) located on one side of the machine platform (2); the output end of the workstation rotating mechanism (1) is connected to the machine platform (2) to drive the machine platform (2) and the workstation device to rotate; the workstation device comprises two groups of support arms (3), two groups of flipping mechanisms (4), and two groups of flipping worktables (5) for clamping parts (7); the two groups of support arms (3) are installed on the same side of the machine platform (2); the two groups of flipping mechanisms (4) are respectively installed on the support arms (3); and the output end of the flipping mechanism (4) is connected to the flipping worktable (5) to drive the flipping worktable (5) to rotate.

2. The deburring device according to claim 1, characterized in that: The workstation devices are provided in two groups, and the two groups of workstation devices are respectively installed on two sides of the machine platform (2).

3. The deburring device according to claim 1, characterized in that: The turning workbench (5) comprises a mounting platform (51), the output end of the turning mechanism (4) is connected to the mounting platform (51), the mounting platform (51) is provided with a plurality of sockets (511), and the plurality of sockets (511) form a circle with the rotation axis of the mounting platform (51) as the center line; the support arm (3) is provided with a latch (512) that can cooperate with the sockets (511).

4. The deburring device according to claim 3, characterized in that: The turning workbench (5) further comprises a plurality of clamping mechanisms (52) for clamping parts (7); the clamping mechanisms (52) are arranged on the mounting platform (51).

5. The deburring device according to claim 3, characterized in that: The turning workbench (5) further comprises a fixture (55) arranged on the mounting platform (51), and the fixture (55) and the mounting platform (51) cooperate to clamp a part (7).

6. The deburring device according to claim 5, characterized in that: The turning workbench (5) further comprises a mounting base plate (54), the two ends of which are detachably connected to the two sets of mounting tables (51), and a plurality of tooling fixtures (55) are mounted on the mounting base plate (54).

7. The deburring device according to claim 1, characterized in that: The workstation device further comprises a lateral adjustment mechanism installed on the machine platform (2), wherein the output ends of the lateral adjustment mechanism are respectively connected to the two support arms (3) to drive the two support arms (3) to move in a direction of approaching or moving away from each other.

8. The deburring device according to claim 7, characterized in that: The workstation device further comprises a lifting mechanism installed on the machine platform (2), and the lateral adjustment mechanism is installed at the output end of the lifting mechanism.

9. The deburring device according to claim 1, characterized in that: The deburring device (6) comprises a gantry (61) and a plurality of first deburring robots (62), wherein the first deburring robots (62) are movably mounted on the gantry (61).

10. The deburring device according to claim 9, characterized in that: The deburring device (6) further comprises a plurality of second deburring robots (63), wherein the second deburring robots (63) are installed on the ground.

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