Steel belt guide rail repairing device

By designing an automated steel belt guide rail repair device and using cylinders and micro motor-driven repair wheels for polishing, the problems of low manual repair efficiency and high labor intensity in the prior art are solved, and efficient and automated repair results are achieved.

CN222609097UActive Publication Date: 2025-03-14ZIBO SOLEI IND EQUIP MAINTENANCE TECH CO LTD
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Patent Information

Application Number
CN202420974323.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-03-14
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing steel belt guide rail repair devices rely on manual repair and polishing, resulting in low repair efficiency and high manual labor intensity.

Method used

A steel belt guide rail repair device was designed, and the surface of the steel belt guide rail was automatically polished by cylinders and micro motor-driven repair wheels to reduce manual intervention.

Benefits of technology

It realizes efficient steel belt guide rail repair, reduces the labor intensity, can adapt to the repair of steel belt guide rails of different sizes, and significantly improves the repair efficiency and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel belt guide rail repairing device, which belongs to the technical field of steel belt guide rail repairing and comprises a repairing table, a vertical frame is fixedly connected above the repairing table, a first air cylinder is mounted above the vertical frame, and a boss is arranged on one side of the vertical frame. Three sets of second air cylinders are symmetrically arranged on the two sides of the repairing table, the steel belt guide rail is arranged on the feeding table and conveyed to the position under a boss through a conveying roller, at the moment, the conveying roller stops conveying, and the first air cylinders drive the two sets of pressing plates to press the two sides of the upper portion of the steel belt guide rail; a second air cylinder is used for driving a U-shaped base to horizontally move to the two sides of the steel belt guide rail, a micro motor and a rotating shaft drive repairing wheels to conduct repairing and polishing treatment on the surfaces of the two sides of the steel belt guide rail, after repairing is completed, the conveying roller conveys the steel belt guide rail to a discharging table, the repairing efficiency is high, and the manual labor intensity is low; and steel belt guide rails of different sizes can be repaired, and the practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel belt guide rail repairing, and more specifically to a steel belt guide rail repairing device. Background Art

[0002] Steel belt guide rails are grooves or ridges made of steel structural materials. They can bear, fix, guide moving devices or equipment and reduce their friction. The longitudinal grooves or ridges on the surface of the guide rails are used to guide and fix machine parts, special equipment, instruments, etc. After long-term use, the surface of the steel belt guide rails is prone to wear and roughness. At this time, a repair device is needed to repair and polish it to avoid smoothness.

[0003] Based on the above, the inventors found that: currently, the existing repair devices usually use manual repair and polishing, which has relatively low repair efficiency and high labor intensity. Therefore, in view of this, the existing structure is studied and improved to provide a steel belt guide rail repair device, in order to achieve a more practical purpose. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a steel belt guide rail repair device, which can prevent the use of manual repair and grinding, which has relatively low repair efficiency and high manual labor intensity.

[0006] 2. Technical solution

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A steel belt guide rail repair device comprises a repair platform, a vertical frame fixedly connected to the top of the repair platform, a cylinder 1 is installed on the top of the vertical frame, and a boss is provided on one side of the vertical frame, a cylinder 2 is installed on one side of the repair platform, and a switch is provided at the lower left corner of the repair platform, a mounting plate is installed below the cylinder 1, a connecting column is threadedly connected to the bottom of the mounting plate, a pressure plate is threadedly connected to the bottom of the connecting column, a fixing plate is provided on one side of the cylinder 2, a U-shaped seat is bolted to one side of the fixing plate, a baffle is fixedly connected to one side of the U-shaped seat, a micro motor is installed above the U-shaped seat, and a repair wheel is transmission-connected to the bottom of the micro motor.

[0009] Furthermore, two groups of supporting legs are symmetrically provided below the repair platform, and a feeding platform and a discharging platform are respectively installed at both ends of the repair platform, and conveying rollers are evenly distributed on the inner side of the repair platform.

[0010] Furthermore, the bosses are provided in two groups, and recesses are provided on the inner sides of the bosses for the connecting columns to pass through.

[0011] Furthermore, the cylinder 2 is provided in three groups and is symmetrically arranged on both sides of the repair platform.

[0012] Furthermore, the upper and lower ends of the connecting column are respectively provided with a first thread layer and a second thread layer, and the first thread layer and the second thread layer are respectively threadedly connected to the mounting plate and the pressure plate.

[0013] Furthermore, the U-shaped seats are provided in six groups, each group of the U-shaped seats has the same structural composition, and each group of the U-shaped seats is equipped with three repair wheels.

[0014] Furthermore, the lower conveying end of the micro motor is transmission-connected with a rotating shaft, and the repair wheel is arranged on the outer side of the rotating shaft.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the advantages of the present invention are:

[0017] In this scheme, three groups of cylinders are set symmetrically on both sides of the repair table, the steel belt guide rail is placed on the feed table, and the steel belt guide rail is transported to the bottom of the boss via the conveyor roller. At this time, the conveyor roller stops conveying, and cylinder one drives two groups of pressure plates to press on the upper sides of the steel belt guide rail, and then cylinder two drives the U-shaped seat to move horizontally to both sides of the steel belt guide rail, so that the micro motor and the rotating shaft drive the repair wheel to repair and polish the surfaces on both sides of the steel belt guide rail. After the repair is completed, the conveyor roller transports the steel belt guide rail to the discharge table. The repair efficiency is high and the labor intensity is low. Steel belt guide rails of different sizes can be repaired, and the practicability is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the repair platform of the utility model;

[0020] Figure 3 It is a schematic diagram of the clamping assembly of the utility model;

[0021] Figure 4 It is a schematic diagram of the repair mechanism of the utility model.

[0022] Description of the numbers in the figure:

[0023] 1. Repair table; 101. Support legs; 102. Feed table; 103. Discharge table; 104. Conveyor roller; 2. Stand; 3. Cylinder 1; 4. Switch; 5. Cylinder 2; 6. Boss; 7. Mounting plate; 8. Connecting column; 9. Press plate; 10. Fixing plate; 11. U-shaped seat; 12. Baffle; 13. Repair wheel; 14. Micro motor. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0025] Example:

[0026] See also Figure 1-4 A steel belt guide rail repair device includes a repair platform 1, a stand 2 is fixedly connected above the repair platform 1, a cylinder 3 is installed above the stand 2, the cylinder 3 is used to drive the pressure plate 9 to press the steel belt guide rail, and a boss 6 is provided on one side of the stand 2, the boss 6 is used to limit the pressure plate 9, a cylinder 2 5 is installed on one side of the repair platform 1, the cylinder 2 5 is used to adjust the spacing of the repair wheels 13, and a switch 4 is provided at the lower left corner of the repair platform 1, and a mounting plate 7 is installed below the cylinder 3, and the mounting plate 7 A connecting column 8 is threadedly connected at the bottom, and a pressure plate 9 is threadedly connected at the bottom of the connecting column 8. The pressure plate 9 is used to press the steel belt guide rail. A fixing plate 10 is provided on one side of the cylinder 2 5. A U-shaped seat 11 is bolted to one side of the fixing plate 10. A baffle 12 is fixedly connected to one side of the U-shaped seat 11, and a micro motor 14 is installed above the U-shaped seat 11. A repair wheel 13 is transmission-connected at the bottom of the micro motor 14. The micro motor 14 and the repair wheel 13 repair and polish the surfaces on both sides of the steel belt guide rail.

[0027] See also Figure 1 and Figure 2 Two groups of supporting legs 101 are symmetrically arranged below the repair platform 1, and a feeding platform 102 and a discharging platform 103 are respectively installed at both ends of the repair platform 1. Conveying rollers 104 are evenly distributed on the inner side of the repair platform 1. By setting the conveying rollers 104, the steel belt guide rail can be driven to move.

[0028] See also Figure 1 and Figure 2 There are two groups of bosses 6, and a recess for the connecting column 8 to pass through is opened on the inner side of the boss 6. The boss 6 and the recess can limit the pressure plate 9.

[0029] See also Figure 1 and Figure 2The cylinder 2 5 is provided with three groups, which are symmetrically arranged on both sides of the repair platform 1. By arranging the cylinder 2 5, the spacing between the repair wheels 13 on both sides can be adjusted.

[0030] See also Figure 1 and Figure 3 The upper and lower ends of the connecting column 8 are respectively provided with a thread layer one and a thread layer two, and the thread layer one and the thread layer two are respectively threadedly connected to the mounting plate 7 and the pressure plate 9. By setting the thread layer one and the thread layer two, they can be connected to the mounting plate 7 and the pressure plate 9 respectively.

[0031] See also Figure 1 and Figure 4 There are six groups of U-shaped seats 11, each group of U-shaped seats 11 has the same structural composition, and each group of U-shaped seats 11 is equipped with three repair wheels 13. The repair wheels 13 can be installed by setting the U-shaped seats 11.

[0032] See also Figure 1 and Figure 4 The conveying end below the micro motor 14 is connected to a rotating shaft, and the repair wheel 13 is arranged on the outside of the rotating shaft. By arranging the micro motor 14 and the repair wheel 13, the surfaces on both sides of the steel belt guide rail can be repaired and polished.

[0033] When in use: first install three groups of cylinders 2 5 on both sides of the repair table 1, place the steel belt guide rail on the feed table 102, and convey the steel belt guide rail to the bottom of the boss 6 via the conveying roller 104. At this time, the conveying roller 104 stops conveying, and uses the cylinder 1 3 to drive the two groups of pressure plates 9 to press on the upper sides of the steel belt guide rail, and then uses the cylinder 2 5 to drive the U-shaped seat 11 to move horizontally to both sides of the steel belt guide rail, so that the micro motor 14 and the rotating shaft drive the repair wheel 13 to repair and polish the surfaces on both sides of the steel belt guide rail. After the repair is completed, the conveying roller 104 conveys the steel belt guide rail to the discharge table 103. The repair efficiency is high and the labor intensity is low. Steel belt guide rails of different sizes can be repaired, and the practicability is high.

[0034] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0035] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A steel belt guide rail repair device, comprising a repair platform (1), a stand (2) fixedly connected to the top of the repair platform (1), a cylinder (3) installed above the stand (2), and a boss (6) provided on one side of the stand (2), characterized in that: A second cylinder (5) is installed on one side of the repair platform (1), and a switch (4) is provided at the lower left corner of the repair platform (1); a mounting plate (7) is installed below the first cylinder (3); a connecting column (8) is threadedly connected below the mounting plate (7); a pressure plate (9) is threadedly connected below the connecting column (8); a fixing plate (10) is installed on one side of the second cylinder (5); a U-shaped seat (11) is bolted to one side of the fixing plate (10); a baffle (12) is fixedly connected to one side of the U-shaped seat (11); a micro motor (14) is installed above the U-shaped seat (11); a repair wheel (13) is transmission-connected to the bottom of the micro motor (14).

2. A steel belt guide rail repair device according to claim 1, characterized in that: Two groups of supporting legs (101) are symmetrically arranged below the repair platform (1), and a feeding platform (102) and a discharging platform (103) are respectively installed at both ends of the repair platform (1), and conveying rollers (104) are evenly distributed on the inner side of the repair platform (1).

3. A steel belt guide rail repair device according to claim 1, characterized in that: The bosses (6) are provided in two groups, and the inner sides of the bosses (6) are provided with recesses for the connecting columns (8) to pass through.

4. A steel belt guide rail repair device according to claim 1, characterized in that: The second cylinder (5) is provided with three groups, which are symmetrically arranged on both sides of the repair platform (1).

5. The steel belt guide rail repairing device according to claim 1, characterized in that: The upper and lower ends of the connection column (8) are respectively provided with a first thread layer and a second thread layer, and the first thread layer and the second thread layer are respectively threadedly connected to the mounting plate (7) and the pressing plate (9).

6. A steel belt guide rail repair device according to claim 1, characterized in that: The U-shaped seats (11) are provided in six groups, each group of the U-shaped seats (11) has the same structural composition, and each group of the U-shaped seats (11) is equipped with three repair wheels (13).

7. A steel belt guide rail repair device according to claim 1, characterized in that: The lower conveying end of the micro motor (14) is drivingly connected to a rotating shaft, and the repair wheel (13) is arranged on the outer side of the rotating shaft.