Automobile air conditioner filter paper slitting device

Abstract

The utility model discloses an automobile air conditioner filter paper slitting device which comprises a material pushing tool, an equal-division material pushing tool and a cutting tool, the material pushing tool and the equal-division material pushing tool are installed on a vertical frame, a bottom frame is arranged on one side of the vertical frame, a clamp tool is arranged on the bottom frame, and the cutting tool is arranged on the bottom frame. The clamp tool comprises a feeding port clamp, a transfer clamp, a cutter position clamp and a discharging port clamp, filter paper to be cut is arranged on the feeding port clamp, the transfer clamp and the cutter position clamp, the cutting tool is arranged between the cutter position clamp and the discharging port clamp, accurate and high-speed cutting is achieved, and production efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial automated production, in particular to a filter paper cutting device for automobile air conditioners. Background Art

[0002] At present, the demand for air conditioning filters for new energy vehicles is relatively large. However, the production of each accessory needs to go through several steps of technology, including folding, longitudinal extrusion and slitting by blades, transverse cutting by ultrasonic waves, manual splitting, and placement in a mold. Among them, manual splitting and placement in a mold are particularly important links that consume time and manpower. However, if this equipment is used in the previous way, there are still some defects:

[0003] 1. Semi-manual and semi-automatic, requiring operator splitting;

[0004] 2. The production capacity of personnel operation is relatively small;

[0005] 3. Personnel operation is prone to unsafe incidents;

[0006] 4. Manual inspection may miss detection and is highly subjective;

[0007] 5. The production efficiency is relatively low. Utility Model Content

[0008] The utility model discloses a filter paper cutting device for an automobile air conditioner, which realizes accurate and high-speed cutting and greatly improves production efficiency.

[0009] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0010] The utility model discloses an automobile air-conditioning filter paper slitting device, comprising a material pushing tool, an equal-dividing material pushing tool and a cutting tool, wherein the material pushing tool and the equal-dividing material pushing tool are installed on a vertical frame, a bottom frame is provided on one side of the vertical frame, a fixture tool is provided on the bottom frame, the fixture tool comprises a feed port fixture, a transfer fixture, a cutter position fixture and a feed port fixture, filter paper to be cut is arranged on the feed port fixture, the transfer fixture and the cutter position fixture, and the cutting tool is arranged between the cutter position fixture and the feed port fixture.

[0011] Furthermore, the pushing tooling includes a pushing device, a flip shaft and a baffle, the pushing device includes a slide 1, a slide 1 mounting plate, a baffle mounting frame and a baffle mounting frame support plate, the rear end of the slide 1 is installed on the slide 1 mounting plate, the slide 1 is vertically arranged, the baffle mounting frame support plate is installed on the output end of the slide 1, the baffle mounting frame is installed on the baffle mounting frame support plate, the motor mounting frame is installed at one end of the baffle mounting frame of the pushing device, the motor and the driven wheel are installed on the motor mounting frame, the driving wheel is installed at the output end of the motor, a belt is installed between the driving wheel and the driven wheel, the two ends of the flip shaft are installed on the motor mounting frame and the baffle mounting frame of the pushing device, the end of the flip shaft is connected to the driven wheel, the baffle is installed on the curved surface of the flip shaft, and the slide 1 mounting plate of the pushing tooling is installed on the output end of the slide 2.

[0012] Furthermore, the equally divided material pushing tool includes a pushing device and a baffle. The baffle of the equally divided material pushing tool is installed on the baffle mounting frame of the pushing device, and the baffle is set vertically downward. The pushing device of the equally divided material pushing tool is installed at the output end of slide three, slide two and slide three are installed on the vertical frame, and slide two and slide three are both set horizontally.

[0013] Furthermore, the cutting tool includes a vertically arranged blade, the blade is installed at the end of the blade drive shaft, the blade drive shaft is installed at the output end of the reducer, the reducer is connected to the servo motor, the servo motor is installed on the motor mounting seat, the bottom of the motor mounting seat is installed at the output end of the slide four, the slide four is horizontally arranged, and the slide four, the motor mounting seat, the servo motor and the blade drive shaft are all located at the lower end of the fixture tool.

[0014] Furthermore, the activated carbon recovery groove is located directly below the blade, the side of the activated carbon recovery groove is installed on the motor mounting base, the bottom of the activated carbon recovery groove is provided with an activated carbon outlet, the activated carbon outlet is located in the activated carbon dust suction groove, and a dust suction outlet is provided at the lower center of the activated carbon dust suction groove, and the dust suction outlet is connected to the vacuum cleaner.

[0015] Furthermore, two material pushing tools are provided, and a material pushing tool is provided at the front end of the material pushing tool and the rear end of the cutting tool.

[0016] Furthermore, the loading port fixture includes a fixture bottom plate and multiple fixture clamps, the multiple fixture clamps are vertically arranged on the fixture bottom plate, the front ends of the two outer fixture clamps are provided with a fixture clamp 1 inclined outward, and the fixture clamps are parallel to each other.

[0017] Furthermore, the transfer fixture and the cutting position fixture both include a fixture base plate and a fixture clamping plate, and the fixture clamping plate is vertically arranged on the fixture base plate.

[0018] Furthermore, the feed port fixture includes a fixture bottom plate 1 and a fixture clamping plate 2, wherein the fixture clamping plate 2 is vertically arranged on the fixture bottom plate 1, and the front end height of the fixture clamping plate 2 is less than the rear end height of the fixture clamping plate 2.

[0019] Furthermore, it also includes a blanking tool, the bottom of which is installed on the conveyor line, and the blanking tool is arranged at the rear end of the blanking port clamp. The blanking tool includes a bottom support plate, a support block is provided at the upper end of the bottom support plate, and a top support plate is provided on the top of the support block. The top support plate is provided with multiple vertically arranged clamp card plates three, and the height of the clamp card plate three is equal to the height of the rear end of the clamp card plate two.

[0020] The beneficial effects of the utility model are:

[0021] The utility model uses a material pushing tool and an equal-dividing material pushing tool to accurately and quickly push the long-strip filter paper to the corresponding precise position, realizes fast and accurate cutting, and then sends it to the next process. This process does not require manual operation, and improves the efficiency of filter paper cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0023] Figure 1 It is a schematic diagram of an embodiment of the utility model.

[0024] Figure 2 It is a partial schematic diagram of an embodiment of the utility model.

[0025] Figure 3 It is a partial schematic diagram of an embodiment of the utility model.

[0026] Figure 4 It is a partial schematic diagram of an embodiment of the utility model.

[0027] Figure 5 It is a partial schematic diagram of an embodiment of the utility model.

[0028] Figure 6 It is a partial schematic diagram of a cutting tool according to an embodiment of the utility model.

[0029] Figure 7 It is a partial schematic diagram of a cutting tool according to an embodiment of the utility model.

[0030] Figure 8 It is a schematic diagram of a loading port fixture according to an embodiment of the utility model.

[0031] Fig. 9 It is a schematic diagram of a transfer fixture in one embodiment of the utility model.

[0032] Fig.10 This is a schematic diagram of a cutting tool fixture according to an embodiment of the present invention.

[0033] Fig.11 It is a schematic diagram of a feed opening fixture according to an embodiment of the utility model.

[0034] Fig.12 It is a schematic diagram of a blanking tooling according to an embodiment of the utility model.

[0035] Fig.13 This is a schematic diagram of the effect of equally cutting filter paper in one embodiment of the utility model. DETAILED DESCRIPTION

[0036] The technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, rather than all the embodiments. The components of the embodiment of the utility model generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiment of the utility model provided in the drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents the selected embodiment of the utility model. Based on the embodiment of the utility model, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the utility model.

[0037] like Figure 1 As shown, the utility model discloses an automobile air-conditioning filter paper slitting device, comprising a pushing tool 1, an equal-dividing pushing tool 2 and a cutting tool 3, the pushing tool 1 and the equal-dividing pushing tool 2 are installed on a vertical frame 4, a bottom frame 5 is provided on one side of the vertical frame 4, a fixture tool 6 is provided on the bottom frame 5, the fixture tool comprises a feed port fixture 7, a transfer fixture 8, a cutter position fixture 9 and a feed port fixture 10, the filter paper to be cut is arranged on the feed port fixture 7, the transfer fixture 8 and the cutter position fixture 9, and the cutting tool 3 is arranged between the cutter position fixture 9 and the feed port fixture 10. Manually push the filter paper 46 to be cut into the loading port fixture 7, and then the pushing tool 1 pushes the filter paper to move to the equal-dividing pushing tool 2. The equal-dividing pushing tool 2 pushes the filter paper 46 for a certain distance and then stops pushing. At this time, the cutting tool 3 cuts a part of the filter paper, and then the equal-dividing pushing tool 2 continues to push the filter paper for a certain distance, and the cutting tool 3 continues to cut, so as to achieve cutting of one filter paper into multiple parts. The cut part of the filter paper enters the unloading port fixture 10, and the pushing tool 1 at the rear end pushes the cut filter paper away. The utility model utilizes the pushing tool and the equal-dividing pushing tool to accurately and quickly push the long strip-shaped filter paper to the corresponding precise position, achieves fast and accurate cutting, and then sends it to the next process. This process does not require manual operation, thereby improving the efficiency of filter paper cutting.

[0038] In one embodiment of the utility model, the pusher tool 1 includes a pushing device 11, a flip shaft 12 and a baffle 13, the pushing device 11 includes a slide 14, a slide mounting plate 15, a baffle mounting frame 16 and a baffle mounting frame support plate 17, the rear end of the slide 14 is installed on the slide mounting plate 15, the slide 14 is vertically arranged, the output end of the slide 14 is installed with a baffle mounting frame support plate 17, the baffle mounting frame 16 is installed at the baffle mounting frame support plate 17, and the baffle mounting of the pushing device is installed. The motor mounting frame 18 is installed at one end of the frame 16, and the motor 19 and the driven wheel 20 are installed on the motor mounting frame 18. The output end of the motor is installed with a driving wheel 21, and a belt 22 is installed between the driving wheel 21 and the driven wheel 20. The two ends of the flip shaft 12 are installed on the motor mounting frame 18 and the baffle mounting frame 16 of the pushing device. The end of the flip shaft 12 is connected to the driven wheel 20. The baffle 13 is installed on the curved surface of the flip shaft 12, and the slide 1 mounting plate 15 of the pusher tooling is installed at the output end of the slide 23. The initial state of the baffle 13 is a horizontal state. The baffle 13 presses down the upper end of the filter paper to push the filter paper to move, but the pressing time cannot be too long, otherwise the filter paper will be deformed. After pushing a certain distance, the pushing device 11 drives the baffle 13 to move upward, and then drives the baffle 13 to move to the end of the filter paper. The motor 19 works to drive the baffle 13 to rotate 90 degrees. The slide 14 of the pushing device 11 drives the baffle 13 to move downward. The baffle 13 is located at the rear end of the filter paper, and the baffle 13 drives the filter paper to move.

[0039] In one embodiment of the utility model, the equal-dividing material pushing tool comprises a pushing device 11 and a baffle 13, the baffle of the equal-dividing material pushing tool is installed on the baffle mounting frame of the pushing device, the baffle 13 is arranged vertically downward, the pushing device of the equal-dividing material pushing tool is installed at the output end of the slide 3 24, the slide 2 23 and the slide 3 24 are installed on the vertical frame 4, and the slide 2 23 and the slide 3 24 are both arranged horizontally. The pushing device 11 drives the baffle 13 to move vertically to the rear end of the filter paper, and then pushes the filter paper to move horizontally to the cutting tool 3 for cutting.

[0040] In one embodiment of the utility model, the cutting tool 3 includes a vertically arranged blade 25, the blade 25 is mounted at the end of a blade drive shaft 26, the blade drive shaft 26 is mounted at the output end of a reducer 27, the reducer is connected to a servo motor 28, the servo motor 28 is mounted on a motor mounting seat 29, the bottom of the motor mounting seat 29 is mounted at the output end of a slide 4 30, the slide 4 30 is horizontally arranged, the slide 4, the motor mounting seat, the servo motor and the blade drive shaft are all located at the lower end of the fixture tool. The servo motor 28 and the reducer 27 are existing equipment and are not described in detail here. The blade rotates and cuts the filter paper.

[0041] In one embodiment of the utility model, the activated carbon recovery groove 31 is located directly below the blade 25, and the side of the activated carbon recovery groove 31 is installed on the motor mounting seat 29. The bottom of the activated carbon recovery groove 31 is provided with an activated carbon outlet, and the activated carbon outlet is located in the activated carbon dust suction groove 32. The center of the lower end of the activated carbon dust suction groove 32 is provided with a dust suction outlet 33, and the dust suction outlet 33 is connected to a vacuum cleaner. Activated carbon particles are generated during the filter paper cutting process. At this time, the activated carbon recovery groove 31 recovers the activated carbon particles and enters the activated carbon dust suction groove 32, and the activated carbon particles are recovered by a vacuum cleaner. The vacuum cleaner here is a prior art, such as an industrial vacuum cleaner with a model of TK280B.

[0042] In one embodiment of the utility model, two material pushers 1 are provided, and a material pusher is provided at the front end of the equally divided material pusher and the rear end of the cutting tool. The filter paper after cutting is pushed by the material pusher 1.

[0043] In one embodiment of the utility model, the feed port fixture 7 includes a fixture bottom plate 34 and a plurality of fixture clamps 35, wherein the plurality of fixture clamps 35 are vertically arranged on the fixture bottom plate 34, and the front ends of the two outer fixture clamps are provided with a fixture clamp 1 36 inclined outward, and the fixture clamps are parallel to each other. The filter paper also has a pleated structure, and the filter paper is clamped at the fixture clamp 35, and the fixture clamp 35 plays a guiding role.

[0044] In one embodiment of the utility model, the transfer fixture and the cutting position fixture both include a fixture bottom plate and a fixture clamping plate, and the fixture clamping plate is vertically arranged on the fixture bottom plate.

[0045] In one embodiment of the utility model, the feed port clamp 10 includes a clamp base plate 1 37 and a clamp clamp plate 2 38 . The clamp clamp plate 2 38 is vertically arranged on the clamp base plate 1 37 , and the front end height of the clamp clamp plate 2 38 is less than the rear end height of the clamp clamp plate 2 38 .

[0046] In one embodiment of the utility model, a material unloading tool 39 is also included. The bottom of the material unloading tool 39 is installed on the conveyor line 40. The material unloading tool 39 is arranged at the rear end of the unloading port fixture 10. The material unloading tool includes a bottom support plate 41. The upper end of the bottom support plate 41 is provided with a support block 42. The top of the support block 42 is provided with a top support plate 43. The top support plate 43 is provided with a plurality of vertically arranged fixture card plates 3 44. The height of the fixture card plate 3 44 is equal to the height of the rear end of the fixture card plate 2 38. When the cut filter paper enters the fixture card plate 3 44 from the unloading port fixture 10, the conveyor line 40 drives the material unloading tool to enter the next process.

[0047] A filter paper sensor 45 may be provided at the fixture tooling 6 to sense whether there is filter paper 46. Only when the filter paper is sensed, the equal distribution material pushing tooling 2 will work.

[0048] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. Automobile air conditioning filter paper cutting device, characterized in that: It includes a material pushing tool, an equal-dividing material pushing tool and a cutting tool. The material pushing tool and the equal-dividing material pushing tool are installed on a vertical frame. A bottom frame is provided on one side of the vertical frame. A fixture tool is provided on the bottom frame. The fixture tool includes a loading port fixture, a transfer fixture, a cutting position fixture and a unloading port fixture. The filter paper to be cut is set on the loading port fixture, the transfer fixture and the cutting position fixture. The cutting tool is set between the cutting position fixture and the unloading port fixture.

2. The automobile air conditioning filter paper cutting device according to claim 1, characterized in that: The pushing tooling includes a pushing device, a flip shaft and a baffle. The pushing device includes a slide 1, a slide 1 mounting plate, a baffle mounting frame and a baffle mounting frame support plate. The rear end of the slide 1 is installed on the slide 1 mounting plate. The slide 1 is vertically arranged. The baffle mounting frame support plate is installed on the output end of the slide 1. The baffle mounting frame is installed on the baffle mounting frame support plate. The motor mounting frame is installed on one end of the baffle mounting frame of the pushing device. The motor and the driven wheel are installed on the motor mounting frame. The output end of the motor is installed with a driving wheel. A belt is installed between the driving wheel and the driven wheel. Both ends of the flip shaft are installed on the motor mounting frame and the baffle mounting frame of the pushing device. The end of the flip shaft is connected to the driven wheel. The baffle is installed on the curved surface of the flip shaft. The slide 1 mounting plate of the pushing tooling is installed on the output end of the slide 2.

3. The automobile air conditioning filter paper cutting device according to claim 2, characterized in that: The equally divided material pushing tooling includes a pushing device and a baffle. The baffle of the equally divided material pushing tooling is installed on the baffle mounting frame of the pushing device, and the baffle is set vertically downward. The pushing device of the equally divided material pushing tooling is installed at the output end of slide three, slide two and slide three are installed on the vertical frame, and slide two and slide three are both set horizontally.

4. The automobile air conditioning filter paper cutting device according to claim 1, characterized in that: The cutting tool includes a vertically arranged blade, the blade is installed at the end of the blade drive shaft, the blade drive shaft is installed at the output end of the reducer, the reducer is connected to the servo motor, the servo motor is installed on the motor mounting seat, the bottom of the motor mounting seat is installed at the output end of the slide four, the slide four is horizontally arranged, and the slide four, the motor mounting seat, the servo motor and the blade drive shaft are all located at the lower end of the fixture tool.

5. The automobile air conditioning filter paper cutting device according to claim 4, characterized in that: The activated carbon recovery groove is located directly below the blade, the side of the activated carbon recovery groove is installed on the motor mounting seat, the bottom of the activated carbon recovery groove is provided with an activated carbon outlet, the activated carbon outlet is located in the activated carbon dust suction groove, and a dust suction outlet is provided at the center of the lower end of the activated carbon dust suction groove, and the dust suction outlet is connected to the vacuum cleaner.

6. The automobile air conditioning filter paper cutting device according to claim 1, characterized in that: There are two material pushing tools, and the front end of the equally divided material pushing tool and the rear end of the cutting tool are both provided with material pushing tools.

7. The automobile air conditioning filter paper cutting device according to claim 1, characterized in that: The loading port fixture includes a fixture bottom plate and multiple fixture clamps, the multiple fixture clamps are vertically arranged on the fixture bottom plate, the front ends of the two outer fixture clamps are provided with a fixture clamp 1 inclined outward, and the fixture clamps are parallel to each other.

8. The automobile air conditioning filter paper cutting device according to claim 7, characterized in that: The transfer fixture and the cutter position fixture both comprise a fixture bottom plate and a fixture clamping plate, and the fixture clamping plate is vertically arranged on the fixture bottom plate.

9. The automobile air conditioning filter paper cutting device according to claim 8, characterized in that: The feed opening fixture comprises a fixture bottom plate 1 and a fixture clamping plate 2. The fixture clamping plate 2 is vertically arranged on the fixture bottom plate 1, and the front end height of the fixture clamping plate 2 is less than the rear end height of the fixture clamping plate 2.

10. The automobile air conditioning filter paper cutting device according to claim 9, characterized in that: It also includes a blanking tool, the bottom of which is installed on the conveyor line, and the blanking tool is arranged at the rear end of the blanking port fixture. The blanking tool includes a bottom support plate, a support block is provided at the upper end of the bottom support plate, and a top support plate is provided on the top of the support block. The top support plate is provided with multiple vertically arranged fixture card plates three, and the height of the fixture card plate three is equal to the height of the rear end of the fixture card plate two.

Images