Large prefabricated part mold
By designing convenient assembly mechanism and auxiliary mold release mechanism, the cumbersome and damage problems existing in the assembly and mold release process of existing large prefabricated molds are solved, rapid assembly and efficient mold release are achieved, and the molding quality of prefabricated parts is improved.
Patent Information
- Application Number
- CN202420502541.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-15
AI Technical Summary
The existing large prefabricated molds are cumbersome and time-consuming to operate during assembly, and the molded prefabricated parts are closely connected to the inner wall of the mold during demolding. Direct hard separation may damage the prefabricated parts and affect the molding quality.
A large prefabricated mold is designed, and the side plate is quickly assembled through relative movement using a convenient assembly mechanism to quickly assemble the side plate to form a mold cavity. The auxiliary mold release mechanism is used to accelerate the disengagement between the mold and the bottom plate through knocking and vibration, and improve the demolding efficiency.
It realizes convenient and stable assembly and connection of the mold, reduces assembly time, improves mold release efficiency, avoids damage to prefabricated parts during the mold release process, and improves molding quality.
Smart Images

Figure CN222609946U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated part molds, in particular to a large prefabricated part mold. Background Art
[0002] In engineering projects, some large equipment is usually processed in steps using prefabricated parts. The processed prefabricated parts are assembled, and large prefabricated molds are used to assist in the processing of prefabricated parts.
[0003] In the preform molding die disclosed in publication number CN102873743B, the first clamping strip provided on the bottom plate is buckled with the first grooves provided on the front baffle, the left baffle, the rear baffle and the right baffle respectively, and fixed to the bottom plate by screws, the second clamping strip provided on the front baffle and the rear baffle is buckled with the second grooves provided on the left baffle and the right baffle, and the front baffle, the left baffle, the rear baffle and the right baffle are connected end to end in sequence by screws to enclose a concave cavity with the same shape as the preform to be manufactured, the preform is placed in the concave cavity, and the preform is produced through a production process;
[0004] However, the above scheme still has the following problems during use: during the assembly process, after the components are combined, they are reinforced with screws, and then the knobs and screws need to be fixed at each connection point one by one. The operation is cumbersome and time-consuming, and the assembly is inconvenient. In addition, during demolding, the molded prefabricated part is tightly connected to the inner wall of the mold, and direct hard separation will cause damage to the prefabricated part, thereby affecting the molding quality of the prefabricated part.
[0005] So we proposed a large preform mold to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a large prefabricated part mold to solve the problem of the existing large prefabricated part molds on the market proposed in the above background technology. During the assembly process, the components are reinforced by screws after being combined, and then the knob screws need to be fixed at each connection point one by one, which is cumbersome and time-consuming to operate and inconvenient to assemble. In addition, during demolding, the molded prefabricated part is tightly connected to the inner wall of the mold, and direct hard separation will cause damage to the prefabricated part, thereby affecting the molding quality of the prefabricated part.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large prefabricated part mold, comprising a bottom plate, and two sets of first side plates and second side plates are symmetrically arranged on the top of the bottom plate, and the first side plates and the second side plates are respectively located on the front and rear sides and the left and right sides of the top of the bottom plate, and the bottom plate, the first side plates and the second side plates constitute a mold cavity for pouring concrete;
[0008] It also includes: a convenient assembly mechanism is arranged on the bottom plate, and the convenient assembly mechanism assembles and closes the first side plate and the second side plate through relative movement to form a mold cavity;
[0009] The inner bottom of the bottom plate and the outer sides of the first side plate and the second side plate are all provided with auxiliary demoulding mechanisms, and the auxiliary demoulding mechanisms accelerate the separation of the model from the bottom plate, the first side plate and the second side plate by knocking and vibrating, thereby improving the demoulding efficiency.
[0010] Preferably, the convenient assembly mechanism is provided with a rotating rod, and the rotating rod is connected to the front side of the middle part of the base plate, and the rear side of the rotating rod is connected to the gear disc through a bevel gear connector, and the gear disc bearing is connected to the inner middle part of the base plate.
[0011] Preferably, the top of the toothed disc is meshed with the first gear at an equal angle, and a screw is integrally installed in the middle of the first gear, and the screw passes through the bearing and is connected to the transverse groove, and the transverse groove is correspondingly opened at the front, back, left and right sides of the top of the bottom plate, and the first side plate and the second side plate are respectively threadedly connected to the screws on the front, back and left and right sides.
[0012] Preferably, fillet strips are symmetrically arranged at both side edges of the first side panel, and the fillet strips are engaged with the inlays, and the inlays are symmetrically opened on the second side panel.
[0013] Preferably, reinforcement rods are symmetrically hinged on the left and right sides of the first side panel, and the reinforcement rods are arranged in an "L"-shaped structure, and a first torsion spring is installed at the hinge between the reinforcement rod and the first side panel, and the end of the reinforcement rod is engaged with the slot, and the slot is opened on the outside of the second side panel.
[0014] Preferably, a first magnetic block is fixed to the outer side of the reinforcement rod, and the first magnetic block is used to adsorb with the second magnetic block, and the second magnetic block is installed on both sides of the first side plate, and the magnetic poles of the first magnetic block and the second magnetic block are opposite.
[0015] Preferably, the auxiliary demolding mechanism is provided with a protrusion, and the protrusion is installed at an equal angle on the top of the toothed disk, and the protrusion is arranged as a hemispherical structure, and the top of the protrusion is rotationally abutted against the bottom of the knocking rod in the middle of the inner side of the bottom plate, and a spring is installed between the knocking rod and the inside of the bottom plate.
[0016] Preferably, a pull rope is fixed on the inner wall of the transverse groove, and the top reciprocating screw of the pull rope is connected, and the reciprocating screw is respectively connected to the inner side of the outer wall of the first side plate and the second side plate by bearings, and a second torsion spring is connected between the reciprocating screw and the first side plate and the second side plate.
[0017] Preferably, the reciprocating screw rod is threadedly connected with a double-sided toothed plate, and the upper and lower sides of the double-sided toothed plate are respectively meshed with a second gear, and the second gear is rotatably connected to the outer sides of the first side plate and the second side plate, and a beating rod is integrally installed in the middle of the second gear, and the beating rod knocks and beats the first side plate and the second side plate through the double-sided toothed plate and the second gear.
[0018] Compared with the prior art, the large prefabricated part mold of the utility model has the following beneficial effects: when in use, the mold can be conveniently and stably assembled and connected, and the resistance during demoulding can be reduced by vibration during demoulding, thereby improving demoulding efficiency. The specific contents are as follows:
[0019] 1. Through the movement of the screw and the first side plate in coordination with the second side plate, the bottom plate, the first side plate and the second side plate can be quickly assembled to form a complete mold cavity, thereby facilitating the pouring of concrete to form a complete prefabricated part model;
[0020] Furthermore, the rotation of the toothed disc drives the first gear to rotate, and the rotation of the first gear drives the screw to rotate, and the rotation of the screw drives the first side plate and the second side plate around to move synchronously, so as to quickly close and form a mold cavity, and after the first side plate and the second side plate are closed, the fillet strip will be engaged with the embedding groove, so as to improve the integrity of the connection between the first side plate and the second side plate;
[0021] 2. By setting the reinforcing rod and the card slot, the first side plate and the second side plate can be reinforced, thereby improving the firmness of the first side plate and the second side plate after being connected. After the reinforcing rod is rotated, the first torsion spring will be reversed, the first magnetic block and the second magnetic block will be attracted, and then the docking space between the second side plate and the first side plate will be released. Then the reinforcing rod is pulled back, and the first torsion spring will drive it to rotate, and then engage with the card slot, thereby increasing the connection firmness between the first side plate and the second side plate;
[0022] 3. Through the setting of the knocking rod and the spring, the bottom plate can be knocked and vibrated, so as to facilitate the separation of the mold and the bottom plate. When the gear disc rotates, it will drive the convex block to rotate synchronously, and the convex block will intermittently conflict with the bottom of the knocking rod, thereby compressing the spring, and the top of the knocking rod will knock the inside of the bottom plate. When the convex block and the knocking rod are misaligned, the spring will drive the knocking rod to move down and reset, so as to reciprocate and improve the demoulding efficiency between the model and the bottom plate;
[0023] 4. By setting up the beating rod, the first side plate and the second side plate can be beaten and impacted, thereby improving the separation efficiency between the model and the first side plate and the second side plate. When the first side plate and the second side plate are opened and moved, the pull rope will be pulled, and the pull rope will drive the reciprocating screw to rotate. After the reciprocating screw rotates, the double-sided toothed plate will move. After the double-sided toothed plate moves, it will drive the second gear to rotate. After the second gear rotates, it will drive the beating rod to impact the first side plate and the second side plate. The generated vibration can accelerate the separation of the mold and the first side plate and the second side plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall front section structure of the utility model;
[0025] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;
[0026] Figure 3 For this utility model Figure 1 The enlarged structural diagram at B in the middle;
[0027] Figure 4 This is a schematic diagram of the overall top-sectional structure of the utility model;
[0028] Figure 5 This is a front view structural diagram of the first side panel of the utility model;
[0029] Figure 6 For this utility model Figure 4 Enlarged structural diagram at point C in the middle.
[0030] In the figure: 1, bottom plate; 2, first side plate; 3, second side plate; 4, rotating rod; 5, toothed disc; 6, first gear; 7, screw rod; 8, transverse groove; 9, inlay strip; 10, inlay; 11, reinforcement rod; 12, first torsion spring; 13, slot; 14, first magnetic block; 15, second magnetic block; 16, bump; 17, knocking rod; 18, spring; 19, pull rope; 20, reciprocating screw rod; 21, second torsion spring; 22, double-sided toothed plate; 23, second gear; 24, slapping rod. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Embodiment 1: In order to improve the assembly efficiency of large prefabricated molds during use, the following solution is proposed. For details, please refer to Figure 1 and Figure 4 As shown,
[0033] The invention comprises a bottom plate 1, and two groups of first side plates 2 and second side plates 3 are symmetrically arranged on the top of the bottom plate 1, and the first side plates 2 and second side plates 3 are respectively located at the front and rear sides and the left and right sides of the top of the bottom plate 1, and the bottom plate 1, the first side plates 2 and the second side plates 3 constitute a mold cavity for pouring concrete, and also comprises: a convenient assembly mechanism is arranged on the bottom plate 1, and the convenient assembly mechanism assembles and closes the first side plates 2 and the second side plates 3 by relative movement to form a mold cavity, when in use, the first side plates 2 and the second side plates 3 are closed to form a complete mold cavity with the bottom plate 1, and then concrete is introduced into the interior of the mold cavity, and a formed prefabricated part can be obtained after solidification, and the internal shapes of the first side plates 2 and the second side plates 3 are determined according to the desired shape of the prefabricated part;
[0034] Please refer to Figure 1 and Figure 5-Figure 6 As shown, the convenient assembly mechanism is provided with a rotating rod 4, and the rotating rod 4 is connected to the front side of the middle part of the bottom plate 1, and the rear side of the rotating rod 4 is connected to the toothed disc 5 through a bevel gear connector, and the toothed disc 5 is connected to the middle part of the inner side of the bottom plate 1 by a bearing, and the top of the toothed disc 5 is meshed with a first gear 6 at an equal angle, and a screw rod 7 is integrally installed in the middle of the first gear 6, and the screw rod 7 is connected to the horizontal groove 8 through the bearing, and the horizontal groove 8 is correspondingly opened at the front, back, left and right sides of the top of the bottom plate 1, and the first side plate 2 and the second side plate 3 are respectively threadedly connected to the screw rods 7 on the front, back and left and right sides, and the edges of both sides of the first side plate 2 are symmetrically provided with embedded The strip 9 is engaged with the inlay 10, and the inlay 10 is symmetrically provided on the second side plate 3. After the rotating rod 4 on the bottom plate 1 is rotated, the rotating rod 4 will drive the toothed disc 5 to rotate through the bevel gear connector. After the toothed disc 5 rotates, it will drive the first gear 6 to rotate. After the first gear 6 rotates, it will drive the screw 7 to rotate. After the screw 7 rotates, it will drive the first side plate 2 and the second side plate 3 to slide synchronously in the transverse groove 8, and then gradually close to form a mold cavity. When the first side plate 2 and the second side plate 3 are closed, the strip 9 will be engaged with the inlay 10, thereby improving the stability of the connection between the first side plate 2 and the second side plate 3;
[0035] Embodiment 2: In order to improve the firmness of the mold during use, the following solution is proposed. Please refer to the figure for details.
[0036] The left and right sides of the first side panel 2 are symmetrically hinged with reinforcement rods 11, and the reinforcement rods 11 are set to an "L"-shaped structure, and the first torsion spring 12 is installed at the hinge between the reinforcement rod 11 and the first side panel 2, and the end of the reinforcement rod 11 is engaged with the card slot 13, and the card slot 13 is opened on the outside of the second side panel 3, and the outside of the reinforcement rod 11 is fixed with a first magnetic block 14, and the first magnetic block 14 is used to be adsorbed with the second magnetic block 15, and the second magnetic block 15 is installed on both sides of the first side panel 2, and the first magnetic block 14 and The magnetic poles of the second magnetic block 15 are opposite. After the reinforcing rod 11 is rotated, the first torsion spring 12 will be reversed, so that the first magnetic block 14 and the second magnetic block 15 are attracted to each other, thereby making room for the connection between the first side plate 2 and the second side plate 3. When the first side plate 2 and the second side plate 3 are closed, the reinforcing rod 11 is pushed away, so that the first magnetic block 14 and the second magnetic block 15 are separated, and the first torsion spring 12 will drive the reinforcing rod 11 to rotate, and then engage with the slot 13, so as to reinforce the first side plate 2 and the second side plate 3 after the connection;
[0037] Embodiment 3: In order to improve the efficiency of demoulding the preform mold, the following solution is proposed. For details, please refer to Figure 1-Figure 4 As shown,
[0038] The inner bottom of the bottom plate 1 and the outer sides of the first side plate 2 and the second side plate 3 are all provided with auxiliary demoulding mechanisms, and the auxiliary demoulding mechanisms accelerate the separation of the model from the bottom plate 1, the first side plate 2 and the second side plate 3 by knocking and vibrating, thereby improving the demoulding efficiency. The auxiliary demoulding mechanisms are provided with protrusions 16, and the protrusions 16 are installed at equal angles on the top of the toothed disc 5, and the protrusions 16 are set to a hemispherical structure, and the top of the protrusions 16 rotates against the bottom of the knocking rod 17 in the middle of the inner side of the bottom plate 1, and at the same time, the knocking rod 17 rotates against the inside of the bottom plate 1. A spring 18 is installed between them. When demoulding is performed, the reinforcing rod 11 and the card slot 13 are unlocked, and then the rotating rod 4 rotates, the toothed disc 5 rotates, and the screw rod 7 rotates to slide and separate the first side plate 2 and the second side plate 3 in the transverse groove 8. After the toothed disc 5 rotates, it will drive the protrusion 16 to rotate synchronously. After the protrusion 16 rotates, it will intermittently resist the bottom of the knocking rod 17, so that the knocking rod 17 compresses the spring 18 and hits the inside of the bottom plate 1, so that the bottom plate 1 vibrates, thereby improving the separation between the model and the bottom plate 1;
[0039] Please refer to Figure 1-Figure 2 and Figure 4As shown, a pull rope 19 is fixed on the inner wall of the transverse groove 8, and the top of the pull rope 19 is connected to the reciprocating screw rod 20, and the reciprocating screw rod 20 is respectively connected to the inner wall of the outer wall of the first side plate 2 and the second side plate 3 by bearings, and a second torsion spring 21 is connected between the reciprocating screw rod 20 and the first side plate 2 and the second side plate 3, a double-sided toothed plate 22 is threadedly connected to the reciprocating screw rod 20, and the upper and lower sides of the double-sided toothed plate 22 are respectively meshed and connected with a second gear 23, and the second gear 23 is rotatably connected to the outer side of the first side plate 2 and the second side plate 3, and a beating rod 24 is integrally installed in the middle of the second gear 23, and the beating rod 24 is connected to the first side plate 2 and the second side plate 3 through the double-sided toothed plate 22 and The second gear 23 knocks and beats the first side plate 2 and the second side plate 3. When the first side plate 2 and the second side plate 3 move, the pull rope 19 will be pulled, and the pull rope 19 will drive the reciprocating screw 20 to rotate. After the reciprocating screw 20 rotates, the second torsion spring 21 will be reversed, and the reciprocating screw 20 will drive the double-sided toothed plate 22 to move back and forth after the rotation. After the double-sided toothed plate 22 moves, it will drive the outer second gear 23 to rotate. After the second gear 23 rotates, it will drive the beating rod 24 to knock the first side plate 2 and the second side plate 3, thereby increasing the resistance to separation between the model and the first side plate 2 and the second side plate 3, and improving the demolding efficiency.
[0040] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. Although the present utility model is described in detail with reference to the above embodiments, it is still possible for the technical solutions recorded in the above embodiments to be modified, or some of the technical features therein to be replaced by equivalents, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A large prefabricated part mold, comprising a bottom plate (1), wherein two groups of first side plates (2) and second side plates (3) are symmetrically arranged on the top of the bottom plate (1), and the first side plates (2) and the second side plates (3) are respectively located at the front and rear sides and the left and right sides of the top of the bottom plate (1), and the bottom plate (1), the first side plates (2) and the second side plates (3) constitute a mold cavity for pouring concrete; Features: Also includes: The bottom plate (1) is provided with a convenient assembly mechanism, and the convenient assembly mechanism assembles and closes the first side plate (2) and the second side plate (3) by relative movement to form a mold cavity; Auxiliary demoulding mechanisms are provided on the inner bottom of the base plate (1) and the outer sides of the first side plate (2) and the second side plate (3), and the auxiliary demoulding mechanisms accelerate the separation of the model from the base plate (1), the first side plate (2) and the second side plate (3) by knocking and vibrating, thereby improving demoulding efficiency.
2. A large preform mold according to claim 1, characterized in that: The convenient assembly mechanism is provided with a rotating rod (4), and the rotating rod (4) is connected to the front side of the middle part of the base plate (1), and the rear side of the rotating rod (4) is connected to the toothed disc (5) through a bevel gear connecting piece, and the toothed disc (5) bearing is connected to the inner middle part of the base plate (1).
3. A large preform mold according to claim 2, characterized in that: The top of the toothed disc (5) is meshed with a first gear (6) at an equal angle, and a screw rod (7) is integrally installed in the middle of the first gear (6), and the screw rod (7) passes through the bearing and is connected to the transverse groove (8), and the transverse groove (8) is correspondingly opened at the front, back, left, and right sides of the top of the bottom plate (1), and the first side plate (2) and the second side plate (3) are respectively threadedly connected to the screw rods (7) at the front, back, left, and right sides.
4. A large preform mold according to claim 3, characterized in that: Filling strips (9) are symmetrically arranged at the two side edges of the first side panel (2), and the filling strips (9) are engaged with the inlay openings (10), and the inlay openings (10) are symmetrically opened on the second side panel (3).
5. A large preform mold according to claim 4, characterized in that: The first side plate (2) is symmetrically hinged with a reinforcing rod (11) on both left and right sides, and the reinforcing rod (11) is arranged in an "L"-shaped structure. A first torsion spring (12) is installed at the hinge between the reinforcing rod (11) and the first side plate (2), and the end of the reinforcing rod (11) is engaged with a slot (13), and the slot (13) is opened on the outside of the second side plate (3).
6. A large preform mold according to claim 5, characterized in that: A first magnetic block (14) is fixed on the outer side of the reinforcing rod (11), and the first magnetic block (14) is used to attract the second magnetic block (15), and the second magnetic block (15) is installed on both sides of the first side plate (2), and the magnetic poles of the first magnetic block (14) and the second magnetic block (15) are opposite.
7. A large preform mold according to claim 1, characterized in that: The auxiliary demoulding mechanism is provided with a protrusion (16), and the protrusion (16) is installed at an equal angle on the top of the toothed disc (5), and the protrusion (16) is arranged in a hemispherical structure, and the top of the protrusion (16) is rotationally abutted against the bottom of a knocking rod (17) at the middle of the inner side of the bottom plate (1), and a spring (18) is installed between the knocking rod (17) and the inside of the bottom plate (1).
8. A large preform mold according to claim 1, characterized in that: A pull rope (19) is fixed on the inner wall of the top transverse groove (8) of the bottom plate (1), and the top reciprocating screw rod (20) of the pull rope (19) is connected, and the reciprocating screw rod (20) is respectively connected to the inner side of the outer wall of the first side plate (2) and the second side plate (3) by bearings, and a second torsion spring (21) is connected between the reciprocating screw rod (20) and the first side plate (2) and the second side plate (3).
9. A large preform mold according to claim 8, characterized in that: The reciprocating screw rod (20) is threadedly connected with a double-sided toothed plate (22), and the upper and lower sides of the double-sided toothed plate (22) are respectively meshed with a second gear (23), and the second gear (23) is rotatably connected to the outer sides of the first side plate (2) and the second side plate (3), and a beating rod (24) is integrally installed in the middle of the second gear (23), and the beating rod (24) knocks and beats the first side plate (2) and the second side plate (3) through the double-sided toothed plate (22) and the second gear (23).
Citation Information
Patent Citations
Precast component molding die
CN102873743B