Vertical high-precision post-processing machine for plastic pipes

Abstract

The utility model discloses a vertical high-precision post-processing machine for plastic pipes, which comprises a supporting mechanism, a welding mechanism and a processing mechanism, the welding mechanism and the processing mechanism are respectively assembled on the left side and the right side of the top of the supporting mechanism, the supporting mechanism comprises a supporting frame, and a top layer plate is fixedly arranged on the top of the supporting frame. And a bottom layer plate is fixedly mounted at the lower part in the support frame. The utility model relates to the technical field of plastic pipe processing. According to the vertical high-precision post-processing machine for the plastic pipes, through cooperation of the bottom layer plate, the top layer plate and the top plate, the plastic pipes can be in butt joint in a vertical mode when being processed by the processing machine, and the precision of welding processing of the pipes is improved through butt joint of the pipes in the vertical mode; by means of the cutter head and the blade, cutting and leveling can be conducted on a connector before plastic pipeline machining, the butt joint quality is improved through the connector, and therefore the welding machining quality of the plastic pipeline is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of plastic pipe processing, in particular to a vertical high-precision post-processing machine for plastic pipes. Background Art

[0002] As an important component of chemical building materials, plastic pipes are widely accepted by users for their superior performance, hygiene, environmental protection, low consumption and other advantages. There are mainly UPVC drainage pipes, UPVC water supply pipes, aluminum-plastic composite pipes, polyethylene (PE) water supply pipes, polypropylene PPR hot water pipes. Plastic pipes can also be welded after production. Among them, the "plastic pipe welding device" disclosed by the application number "CN219618543U" has solved the technical disadvantages of low manual hand-held stability and easy impact on welding. However, in actual use, processing machines with similar structures still have many defects. For example, most of them are welded in a horizontal butt welding manner. When the plastic pipe is welded by horizontal butt welding, the interface sags and deforms, thereby affecting the accuracy of the plastic pipe butt welding; at the same time, it does not have the function of scraping the interface before the pipe welding process. When the interface of the pipe is uneven, it will also affect the quality of its welding process. For this reason, we have designed a vertical high-precision post-processing machine for plastic pipes to solve the above problems. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a vertical high-precision post-processing machine for plastic pipes, which solves the problem that the horizontal butt processing method affects the welding accuracy and the low flatness of the interface reduces the welding processing quality.

[0004] To achieve the above purpose, the utility model is implemented through the following technical solutions: a vertical high-precision post-processing machine for plastic pipes, comprising a supporting mechanism and a welding mechanism and a processing mechanism respectively assembled on the left and right sides of the top of the supporting mechanism, the supporting mechanism comprising a supporting frame, a top layer plate is fixedly mounted on the top of the supporting frame, a bottom layer plate is fixedly mounted on the lower part of the supporting frame, pipe grooves are arranged on the front sides of the top layer plate and the bottom layer plate, first electric push rods are fixedly mounted on both sides of the top of the top layer plate and the bottom layer plate, first clamping rings are fixedly mounted on the output ends of the first electric push rods, two groups of telescopic sleeves are fixedly mounted on the rear side of the top of the top layer plate, a telescopic rod is slidably mounted inside the telescopic sleeve, a top plate is fixedly mounted on the top of the telescopic rod, a through hole is arranged on the top of the top plate, second electric push rods are fixedly mounted on both sides of the top of the top plate, and second clamping rings are fixedly mounted on the output ends of the second electric push rods;

[0005] The welding mechanism comprises a welding seat, a welding arm is fixedly mounted on the back of the welding seat, a welding assembly set is fixedly mounted on the back of the welding arm, and a heating plate is fixedly mounted inside the welding seat;

[0006] The processing mechanism includes a processing seat, a processing arm is fixedly installed on the back of the processing seat, a processing assembly set is fixedly installed on the back of the processing arm, a double-headed motor is fixedly installed inside the processing seat, a cutter disc is fixedly installed on the output end of the double-headed motor, and a blade is fixedly installed on the surface of the cutter disc.

[0007] Preferably, a locking seat is fixedly mounted on the inner side of the welding seat and the processing seat, a locking pin is movably mounted on the locking seat, and a limiting hole for use with the locking seat is provided on the rear side of the top of the top layer plate.

[0008] Preferably, two groups of lifting push rods are fixedly installed on the front side of the top of the top layer plate, and a top plate is fixedly installed on the output end of the lifting push rod.

[0009] Preferably, rubber pads are fixedly mounted on the inner walls of the first clamping ring and the second clamping ring, and the inner walls of the rubber pads are provided with anti-slip grooves.

[0010] Preferably, an assembly rack is fixedly installed at the bottom of the bottom layer plate, and a base is fixedly installed at the bottom of the assembly rack.

[0011] Preferably, a foot plate is fixedly mounted on the bottom of the support frame.

[0012] Beneficial Effects

[0013] The utility model provides a vertical high-precision post-processing machine for plastic pipes. Compared with the prior art, it has the following beneficial effects:

[0014] The vertical high-precision post-processing machine for plastic pipes improves the traditional docking method during plastic pipe welding processing. With the cooperation between the bottom layer plate, the top layer plate and the top plate, the plastic pipes can be docked vertically when the processing machine processes them. The vertical docking of the pipes improves the accuracy of their welding processing and avoids the situation where the interface sags during horizontal docking and affects the welding accuracy. The interface of the plastic pipe before processing can be cut and leveled with the help of the cutter disc and the blade. The quality of the docking is increased by taking a photo of the interface, thereby improving the quality of the plastic pipe welding processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the support mechanism of the utility model;

[0017] Figure 3 This is a schematic diagram of the processing mechanism operation of the utility model;

[0018] Figure 4 It is a schematic diagram of the welding mechanism of the utility model;

[0019] Figure 5 It is a schematic diagram of the processing mechanism of the utility model;

[0020] Figure 6 This is a schematic diagram of the double-head motor structure of the utility model;

[0021] In the figure: 1. Support mechanism; 101. Support frame; 102. Foot plate; 103. Bottom layer plate; 104. Pipe groove; 105. Top layer plate; 106. Limit hole; 2. Welding mechanism; 201. Welding seat; 202. Heating plate; 203. Welding arm rod; 204. Welding assembly set; 3. Processing mechanism; 301. Processing seat; 302. Cutter head; 303. Blade; 304. Processing arm rod; 305. Processing assembly set; 306. Double-head motor; 4. Base; 401. Assembly frame; 5. First electric push rod; 501. First clamping ring; 6. Rubber pad; 601. Anti-skid pattern; 7. Top plate; 701. Through hole; 8. Second electric push rod; 801. Second clamping ring; 9. Lifting push rod; 901. Telescopic sleeve; 902. Telescopic rod; 10. Locking seat; 1001. Locking pin. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-6The utility model provides a technical solution: a vertical high-precision post-processing machine for plastic pipes, comprising a supporting mechanism 1 and a welding mechanism 2 and a processing mechanism 3 respectively assembled on the left and right sides of the top of the supporting mechanism 1, the supporting mechanism 1 comprising a supporting frame 101, a top layer plate 105 is fixedly installed on the top of the supporting frame 101, a bottom layer plate 103 is fixedly installed at the lower part of the inside of the supporting frame 101, pipe grooves 104 are arranged on the front sides of the top layer plate 105 and the bottom layer plate 103, first electric push rods 5 are fixedly installed on both sides of the top of the top layer plate 105 and the bottom layer plate 103, first clamping rings 501 are fixedly installed on the output ends of the first electric push rods 5, two sets of telescopic sleeves 901 are fixedly installed on the rear side of the top of the top layer plate 105, a telescopic rod 902 is slidably installed inside the telescopic sleeve 901, and the top of the telescopic rod 902 is fixed A top plate 7 is installed, a through hole 701 is provided on the top of the top plate 7, second electric push rods 8 are fixedly installed on both sides of the top of the top plate 7, a second clamping ring 801 is fixedly installed on the output end of the second electric push rod 8, the welding mechanism 2 includes a welding seat 201, a welding arm 203 is fixedly installed on the back of the welding seat 201, a welding assembly set 204 is fixedly installed on the back of the welding arm 203, a heating plate 202 is fixedly installed inside the welding seat 201, the processing mechanism 3 includes a processing seat 301, a processing arm 304 is fixedly installed on the back of the processing seat 301, a processing assembly set 305 is fixedly installed on the back of the processing arm 304, a double-headed motor 306 is fixedly installed inside the processing seat 301, a cutter disc 302 is fixedly installed on the output end of the double-headed motor 306, and a blade 303 is fixedly installed on the surface of the cutter disc 302.

[0024] Based on the above-mentioned structural setting, the vertical high-precision post-processing machine for plastic pipes is composed of a supporting mechanism 1, a welding mechanism 2 and a processing mechanism 3, wherein the supporting mechanism 1 supports the processing machine during operation, and with the help of the supporting mechanism 1, the stability of the processing machine during operation is ensured, the welding mechanism 2 welds the interface of the plastic pipe during processing, and the processing mechanism 3 performs cutting processing on the interface of the plastic pipe to ensure the flatness of the interface of the plastic pipe, and with the help of the processing mechanism 3, the quality of the processing machine during welding of the plastic pipe is improved. Specifically, during the working process, the supporting frame 101 can provide overall support to the processing machine during operation to ensure the stability of the processing machine during operation, and the top layer plate 1 05 and the pipe groove 104 in the bottom layer plate 103 can vertically place the first plastic pipe, and the first electric push rod 5 drives the first clamping ring 501 to clamp and fix the plastic pipe in the pipe groove 104, thereby increasing the stability of the plastic pipe when it is placed vertically, the top plate 7 and the through hole 701 can vertically place the second plastic pipe, and the second electric push rod 8 and the second clamping ring 801 can clamp and limit the vertically placed plastic pipe in the through hole 701, thereby increasing the stability of the second plastic pipe when it is inside the top plate 7 and the through hole 701, the telescopic sleeve 901 and the telescopic rod 902 can slide the top plate 7 on the top of the top layer plate 105, and The top plate 7 and the second vertically fixed plastic tube can be adjusted up and down by the telescopic sleeve 901 and the telescopic rod 902, so that the second plastic tube on the top plate 7 and the first plastic tube on the top layer plate 105 can be docked. The welding arm 203 is movably installed on the outside of the telescopic sleeve 901 on one side of the top layer plate 105 by the welding assembly set 204. The welding seat 201 and the heating plate 202 can be rotatably supported by the welding arm 203. The welding seat 201 and the heating plate 202 can be rotated to the interface between the first plastic tube and the second plastic tube to heat and melt them. After heating the interface, they are docked to realize the vertical welding joint processing function. The vertical welding of the material pipe improves the processing accuracy and avoids the situation where the interface is affected by sagging during horizontal welding. The processing arm 304 is movably installed on the outside of the telescopic sleeve 901 on the other side of the top layer plate 105 through the processing assembly sleeve 305. The processing seat 301 and the internal double-headed motor 306 can be rotatably supported by the processing arm 304. The processing seat 301 and the double-headed motor 306 are rotated to the joint of the plastic pipe. The double-headed motor 306 drives the cutter disc 302 and the blade 303 to rotate, which can cut and level the interface of the plastic pipe, thereby increasing the flatness of the joint of the plastic pipe, thereby improving the quality of the processing machine during its welding.

[0025] Furthermore, a locking seat 10 is fixedly installed on the inner side of the welding seat 201 and the processing seat 301, and a locking pin 1001 is movably installed on the locking seat 10. A limiting hole 106 used in conjunction with the locking seat 10 is provided on the rear side of the top of the top layer plate 105. When the welding seat 201 or the processing seat 301 is rotated to the plastic pipe joint, the locking pin 1001 can be pressed to insert the bottom of the welding seat 201 or the processing seat 301 into the limiting hole 106, so that the accuracy and stability of the welding seat 201 or the processing seat 301 during operation can be guaranteed.

[0026] Furthermore, two sets of lifting push rods 9 are fixedly installed on the front side of the top of the top layer plate 105, and the output end of the lifting push rods 9 is fixedly installed with the top plate 7. The lifting push rods 9 can adjust the height of the top plate 7 by extending and contracting, and the height adjustment of the top plate 7 facilitates the welding process between the two sets of plastic pipes.

[0027] Furthermore, the inner walls of the first clamping ring 501 and the second clamping ring 801 are both fixedly mounted with rubber pads 6, and the inner walls of the rubber pads 6 are both provided with anti-skid patterns 601. The rubber pads 6 can flexibly protect the outer wall of the plastic pipe when the first clamping ring 501 and the second clamping ring 801 clamp the plastic pipe, thereby avoiding scratches and wear on the outer surface of the pipe. The anti-skid patterns 601 increase the friction of the inner wall of the rubber pads 6, thereby improving the stability of the plastic pipe when clamped.

[0028] Further, the bottom of the bottom layer plate 103 is fixedly mounted with an assembly rack 401, and the bottom of the assembly rack 401 is fixedly mounted with a base 4. The assembly rack 401 and the base 4 can support and protect the bottom of the plastic pipe to prevent the bottom of the plastic pipe from contacting the ground and causing wear.

[0029] Furthermore, a foot plate 102 is fixedly installed at the bottom of the support frame 101. The foot plate 102 increases the force-bearing area of ​​the bottom of the support frame 101, thereby improving the stability of the support frame 101 during operation.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Vertical high-precision post-processing machine for plastic pipes, characterized by: The invention comprises a support mechanism (1) and a welding mechanism (2) and a processing mechanism (3) respectively mounted on the left and right sides of the top of the support mechanism (1); the support mechanism (1) comprises a support frame (101); a top layer plate (105) is fixedly mounted on the top of the support frame (101); a bottom layer plate (103) is fixedly mounted below the inside of the support frame (101); pipe grooves (104) are arranged on the front sides of the top layer plate (105) and the bottom layer plate (103); first electric push rods are fixedly mounted on both sides of the top of the top layer plate (105) and the bottom layer plate (103); (5), the output end of the first electric push rod (5) is fixedly installed with a first clamping ring (501), the rear side of the top of the top layer plate (105) is fixedly installed with two sets of telescopic sleeves (901), the inside of the telescopic sleeve (901) is slidably installed with a telescopic rod (902), the top of the telescopic rod (902) is fixedly installed with a top plate (7), the top of the top plate (7) is provided with a through hole (701), the two sides of the top of the top plate (7) are fixedly installed with a second electric push rod (8), and the output end of the second electric push rod (8) is fixedly installed with a second clamping ring (801); The welding mechanism (2) comprises a welding seat (201), a welding arm (203) is fixedly mounted on the back of the welding seat (201), a welding assembly set (204) is fixedly mounted on the back of the welding arm (203), and a heating plate (202) is fixedly mounted inside the welding seat (201); The processing mechanism (3) comprises a processing seat (301), a processing arm (304) is fixedly mounted on the back of the processing seat (301), a processing assembly set (305) is fixedly mounted on the back of the processing arm (304), a double-headed motor (306) is fixedly mounted inside the processing seat (301), a cutter disc (302) is fixedly mounted on the output end of the double-headed motor (306), and a blade (303) is fixedly mounted on the surface of the cutter disc (302).

2. The vertical high-precision post-processing machine for plastic pipes according to claim 1, characterized in that: A locking seat (10) is fixedly mounted on the inner side of the welding seat (201) and the processing seat (301), a locking pin (1001) is movably mounted on the locking seat (10), and a limiting hole (106) for use with the locking seat (10) is provided on the rear side of the top of the top layer plate (105).

3. The vertical high-precision post-processing machine for plastic pipes according to claim 1, characterized in that: Two groups of lifting push rods (9) are fixedly installed on the front side of the top of the top layer plate (105), and a top plate (7) is fixedly installed on the output end of the lifting push rod (9).

4. The vertical high-precision post-processing machine for plastic pipes according to claim 1, characterized in that: The inner walls of the first clamping ring (501) and the second clamping ring (801) are both fixedly mounted with rubber pads (6), and the inner walls of the rubber pads (6) are both provided with anti-slip grooves (601).

5. The vertical high-precision post-processing machine for plastic pipes according to claim 1, characterized in that: An assembly frame (401) is fixedly mounted on the bottom of the bottom layer plate (103), and a base (4) is fixedly mounted on the bottom of the assembly frame (401).

6. The vertical high-precision post-processing machine for plastic pipes according to claim 1, characterized in that: A foot plate (102) is fixedly mounted on the bottom of the support frame (101).

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