Three-line-in-one visual online data monitoring system

Abstract

The utility model discloses a three-line-in-one visual on-line data monitoring system, which comprises a first machine table, a belt drum, a transmission ring, a second machine table, a steel ring ring, a fitting drum, a forming drum and a light beacon assembly, the output end of the first machine table is connected with the belt drum, the output end of the second machine table is connected with the fitting drum, and the light beacon assembly is connected with the transmission ring. The transmission ring is used for detecting cursor positions of a belt drum position and a forming drum position, the steel ring is used for detecting cursor positions of a fitting drum position and the forming drum position, and the light beacon assembly comprises a first light beacon, a second light beacon and a third light beacon. The first light beacon, the second light beacon and the third light beacon are respectively used for marking and positioning a belt drum position, a fitting drum position and a forming drum position, through the implementation of the light beacon assembly, the cursor position can be positioned and identified by matching the transmission ring and the steel ring with the light beacon assembly, the position accuracy judgment is more accurate, a detection picture can be checked in real time, and the detection efficiency is improved. And the device has certain use value and popularization value.

Description

Technical Field

[0001] The utility model relates to the technical field of tire processing monitoring, in particular to a three-line-in-one visualized online data monitoring system. Background Art

[0002] In the tire manufacturing process, embryonic tire molding is an important link in tire production, especially the three lines of the embryonic tire are the main process indicators. The quality of the three lines plays a decisive role in the quality of embryonic tire molding. The three lines are determined by the movement and positioning of the tread transfer ring and the carcass transfer ring of the material picking device. The two successively clamp the material and position it to the molding drum position to achieve the integration of the three lines in three positions.

[0003] At present, the transfer ring positioning is done by the upper computer giving the motor positioning data. It is a single open-loop control, the positioning data is invisible, the operator cannot see whether the positioning is accurate, and the positioning deviation cannot be automatically corrected. The positioning position needs to be adjusted repeatedly by manual labor, which is inconvenient to maintain.

[0004] In summary, a three-in-one visual online data monitoring system is needed to solve the shortcomings of the existing technology. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a three-line-in-one visualized online data monitoring system, aiming to solve the above problems.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a three-in-one visualized online data monitoring system, including a first machine, a belt drum, a transfer ring, a second machine, a steel ring, a bonding drum, a forming drum and a beacon assembly, wherein the output end of the first machine is connected to the belt drum, and the output end of the second machine is connected to the bonding drum, the transfer ring is used to detect the cursor position of the belt drum and the forming drum, the steel ring is used to detect the cursor position of the bonding drum and the forming drum, and the beacon assembly includes a first beacon, a second beacon and a third beacon, and the first beacon, the second beacon and the third beacon are used for marking and positioning the belt drum, the bonding drum and the forming drum respectively. The cursor position can be positioned and identified by the transfer ring and the steel ring in cooperation with the beacon assembly, and the position accuracy judgment is more accurate, and the detection image and positioning data can be viewed in real time, which is beneficial to improving the quality of the tire.

[0007] Furthermore, the transfer ring and the steel ring are both equipped with a camera mechanism for identifying the position of the beacon.

[0008] Furthermore, the camera mechanism includes an adjustable profile, a hinge, a light baffle, a bracket, a shield and a three-line detection camera, the adjustable profile is connected to a transfer ring and a steel ring, the light baffle is installed on one end of the adjustable profile through a hinge, the three-line detection camera is connected to the adjustable profile through the bracket, and the shield is arranged on the bracket and covers the outside of the three-line detection camera.

[0009] Furthermore, the bottoms of the transfer ring and the steel ring are both connected with slide rails for horizontal movement and adjustment.

[0010] Furthermore, the belt drum, transfer ring, steel ring ring, bonding drum and forming drum correspond to each other coaxially.

[0011] Furthermore, it also includes a rack for installing and fixing the first light beacon, the second light beacon and the third light beacon.

[0012] Furthermore, a shell for protecting the tops of the first beacon, the second beacon and the third beacon is provided on the frame.

[0013] Furthermore, an electric control cabinet and a display module are installed on one side of the frame close to the forming drum.

[0014] Furthermore, an isolation fence for equipment protection is installed on the rack.

[0015] Beneficial effects of the utility model:

[0016] 1. In the utility model, the cursor position can be positioned and identified by the transfer ring and the steel ring ring in cooperation with the beacon assembly, the position accuracy judgment is more accurate, and the detection picture can be viewed in real time, which is beneficial to improving the quality of the tire;

[0017] 2. In the utility model, the transmission ring and the steel ring are respectively equipped with camera mechanisms, and the first, second and third beacons of the belt drum, the laminating drum and the forming drum are respectively matched to perform online positioning detection, and the monitoring positioning data deviation is uploaded to the on-site host computer, and the host computer adjusts the deviation data to realize closed-loop control. At the same time, the visual display module is used to intuitively feedback the deviation data, and the three-line data is intuitively visible and displayed in real time;

[0018] 3. In the utility model, the video recording mechanism is composed of an adjustable profile, a hinge, a light shield, a bracket, a protective cover and a three-line detection camera. The video recording mechanism is installed on the transfer ring and the steel ring through the adjustable profile. The light shield cooperates with the hinge to adjust the inclination angle so that the shading effect can be flexibly adjusted according to the actual situation. The protective cover plays an external protection role for the three-line detection camera to avoid the influence of the detection and recognition angle on the external collision and other reasons. It has certain use value and promotion value. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 It is a schematic diagram of the structure of the utility model.

[0021] Figure 2 for Figure 1 Enlarged schematic diagram of the structure of part A in the middle.

[0022] Figure 3 It is an enlarged schematic diagram of the structure of the video recording mechanism of the present utility model.

[0023] Figure 4 It is a schematic diagram of the system working principle block of the utility model.

[0024] In the figure: 1-first machine, 2-belt drum, 3-transfer ring, 4-second machine, 5-steel ring, 6-laminating drum, 7-forming drum, 8-first light beacon, 9-second light beacon, 10-third light beacon, 11-shell, 12-electric control cabinet, 13-display module, 14-isolation fence, 20-camera mechanism, 201-adjustable profile, 202-hinge, 203-light baffle, 204-bracket, 205-protective cover, 206-three-line detection camera; 30-slide rail, 100-rack. DETAILED DESCRIPTION

[0025] In order to facilitate the understanding of the utility model, the utility model is described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or there can be one or more centered elements therebetween. When an element is described as "connected to" another element, it can be directly connected to the other element, or there can be one or more centered elements therebetween. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this specification are for illustrative purposes only.

[0026] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not used to limit the present invention. The term "and / or" used in this specification includes any and all combinations of one or more related listed items.

[0027] like Figure 1 , 2 As shown in Figure 3, a three-in-one visualized online data monitoring system includes a first machine 1, a belt drum 2, a transfer ring 3, a second machine 4, a steel ring 5, a bonding drum 6, a forming drum 7 and a light beacon assembly. The output end of the first machine 1 is connected to the belt drum 2, and the output end of the second machine 4 is connected to the bonding drum 6. The transfer ring 3 is used to detect the cursor position of the belt drum position and the forming drum position. The steel ring 5 is used to detect the cursor position of the bonding drum position and the forming drum position. The light beacon assembly includes a first light beacon 8, a second light beacon 9 and a third light beacon 10. The first light beacon 8, the second light beacon 9 and the third light beacon 10 are used for marking and positioning the belt drum position, the bonding drum position and the forming drum position respectively.

[0028] The transfer ring 3 and the steel ring 5 are both equipped with a camera mechanism 20 for identifying the position of the light beacon; by installing the camera mechanism 20 on the transfer ring and the steel ring, and coordinating the positions corresponding to the first light beacon 8, the second light beacon 9, and the third light beacon 10 of the belt drum 2, the bonding drum 6, and the forming drum 7, online positioning detection is performed, and the monitoring positioning data deviation is uploaded to the on-site host computer, and the host computer performs positioning adjustment on the deviation data to realize closed-loop control, and at the same time, the visual display module 13 is used to intuitively feedback the deviation data, and the three-line data is intuitively visible and displayed in real time.

[0029] The camera mechanism 20 includes an adjustable profile 201, a hinge 202, a light baffle 203, a bracket 204, a protective cover 205 and a three-line detection camera 206. The adjustable profile 201 is connected to the transfer ring 3 and the steel ring 5. The light baffle 203 is installed at one end of the adjustable profile 201 through the hinge 202. The three-line detection camera 206 is connected to the adjustable profile 201 through the bracket 204, and the protective cover 205 is arranged on the bracket 204 and covers the outside of the three-line detection camera 206. The three-line detection camera 206 is a VE camera. The camera mechanism 20 is installed on the transfer ring 3 and the steel ring 5 through the adjustable profile 201. The inclination angle is adjusted by the light baffle 203 in cooperation with the hinge 202 so that its shading effect can be flexibly adjusted according to actual conditions. The protective cover 205 provides external protection for the three-line detection camera 206 to avoid affecting its detection and recognition angle due to external collision and other reasons.

[0030] The bottom of the transfer ring 3 and the steel ring 5 are both connected with a slide rail 30 for horizontal movement adjustment. The slide rail 30 is a horizontal movement slide rail. The transfer ring 3 and the steel ring 5 are horizontally displaced at the work station through the slide rail 30.

[0031] The belt drum 2, the transfer ring 3, the steel ring 5, the laminating drum 6 and the forming drum 7 correspond to each other coaxially.

[0032] The device also includes a frame 100 for installing and fixing the first light beacon 8 , the second light beacon 9 and the third light beacon 10 .

[0033] A housing 11 for protecting the tops of the first light beacon 8 , the second light beacon 9 and the third light beacon 10 is disposed on the frame 100 .

[0034] An electric control cabinet 12 and a display module 13 are installed on one side of the frame 100 close to the forming drum 7. The display module 13 is a network television TV, and the display module 13 is used to display the image information detected by the camera mechanism 20 and the offset and the number of offset alarms in real time and intuitively.

[0035] An isolation fence 14 for equipment protection is also installed on the rack 100.

[0036] Working principle of the utility model: when in use, the first light beacon 8, the second light beacon 9 and the third light beacon 10 (three laser light beacons are commonly known as three lines) are installed at the belt drum position, the bonding drum position and the forming drum position respectively, the positions of the light beacons are fixed, the VE camera on the transfer ring 3 detects the cursors at the belt drum position and the forming drum position, the VE camera on the steel ring ring 5 detects the cursors at the bonding drum position and the forming drum position, the electric control cabinet (PLC) receives the signal from the forming machine that the transfer ring 3 and the steel ring ring 5 have reached the belt drum position, the forming drum position and the bonding drum position, after receiving the signal, the PLC processes the signal and triggers the VE camera to take a picture, and transmits the identification parameters of the VE camera to the touch screen HMI, the touch screen HMI collects and stores the data of the two VE cameras, and projects the data to the display module 13 (network TV TV) or uploads it to the factory MES, the touch screen HMI also transmits the data to the PLC at the same time, for the convenience of on-site control, the PLC compares the data results with the standard data, and outputs alarm, position adjustment and other signals (refer to Figure 4 ), in the whole process, the transfer ring 3 takes the tread at the belt drum position and puts the tread at the forming drum position, and the VE camera 1 on the transfer ring 3 takes two photos accordingly, the steel ring 5 takes the tire body at the fitting drum position and puts the tire body at the forming drum position, and the VE camera 2 on the steel ring 5 takes two photos accordingly, thus completing the whole work process.

[0037] It should be noted that the preferred implementation methods of the utility model are given in the specification and drawings of the utility model. However, the utility model can be implemented in many different forms and is not limited to the implementation methods described in the specification. These implementation methods are not used as additional restrictions on the content of the utility model. The purpose of providing these implementation methods is to make the understanding of the disclosure of the utility model more thorough and comprehensive. In addition, the above-mentioned technical features continue to be combined with each other to form various implementation methods not listed above, which are all regarded as the scope of the description of the utility model; further, for ordinary technicians in this field, they can be improved or transformed according to the above description, and all these improvements and transformations should belong to the scope of protection of the claims attached to the utility model.

Claims

1. A three-in-one visual online data monitoring system, characterized in that: The invention comprises a first machine (1), a belt drum (2), a transfer ring (3), a second machine (4), a steel ring (5), a bonding drum (6), a forming drum (7) and a beacon assembly, wherein the output end of the first machine (1) is connected to the belt drum (2), the output end of the second machine (4) is connected to the bonding drum (6), the transfer ring (3) is used to detect the cursor positions of the belt drum and the forming drum, the steel ring (5) is used to detect the cursor positions of the bonding drum and the forming drum, and the beacon assembly comprises a first beacon (8), a second beacon (9) and a third beacon (10), wherein the first beacon (8), the second beacon (9) and the third beacon (10) are used for marking and positioning the belt drum, the bonding drum and the forming drum respectively.

2. According to claim 1, a three-in-one visual online data monitoring system is characterized in that: The transfer ring (3) and the steel ring (5) are both equipped with a camera mechanism (20) for identifying the position of the beacon.

3. According to claim 2, a three-in-one visual online data monitoring system is characterized in that: The camera mechanism (20) comprises an adjustable profile (201), a hinge (202), a light shield (203), a bracket (204), a protective cover (205) and a three-line detection camera (206); the adjustable profile (201) is connected to a transfer ring (3) and a steel ring (5); the light shield (203) is installed on one end of the adjustable profile (201) via the hinge (202); the three-line detection camera (206) is connected to the adjustable profile (201) via the bracket (204); and the protective cover (205) is arranged on the bracket (204) and covers the outside of the three-line detection camera (206).

4. According to claim 2, a three-in-one visual online data monitoring system is characterized in that: The bottoms of the transfer ring (3) and the steel ring (5) are both connected with slide rails (30) for horizontal movement adjustment.

5. According to claim 1, a three-in-one visual online data monitoring system is characterized in that: The belt drum (2), the transfer ring (3), the steel ring (5), the laminating drum (6) and the forming drum (7) correspond to each other coaxially.

6. The three-in-one visual online data monitoring system according to claim 1 is characterized in that: It also includes a frame (100) for installing and fixing the first light beacon (8), the second light beacon (9) and the third light beacon (10).

7. The three-in-one visual online data monitoring system according to claim 6 is characterized in that: The frame (100) is provided with a housing (11) for protecting the tops of the first light beacon (8), the second light beacon (9) and the third light beacon (10).

8. The three-in-one visual online data monitoring system according to claim 7 is characterized in that: An electric control cabinet (12) and a display module (13) are installed on one side of the frame (100) close to the forming drum (7).

9. A three-in-one visual online data monitoring system according to claim 8, characterized in that: The frame (100) is also provided with an isolation fence (14) for equipment protection.

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