LED lamp semi-finished product material belt distributing structure

Abstract

The utility model provides an LED lamp semi-finished product material belt material distributing structure which comprises a material distributing mechanism installed at a discharging port of an LED lamp semi-finished product material belt straightening machine, the material distributing mechanism comprises a fixing plate, a material distributing plate, a material receiving plate and a material distributing plate driving assembly, the fixing plate is fixedly installed at the discharging port of the LED lamp semi-finished product material belt straightening machine, and the material receiving plate is fixedly installed at the discharging port of the LED lamp semi-finished product material belt straightening machine. The material distributing plate is rotationally installed on the side face, away from the LED lamp semi-finished product material strap straightening machine, of the fixing plate, the material receiving plate is fixedly installed on the upper portion of the fixing plate and located at the joint of a discharging port of the LED lamp semi-finished product material strap straightening machine and the material distributing plate, and the material distributing plate driving assembly is installed on the fixing plate. The material distributing plate driving assembly is in transmission connection with the material distributing plate and can drive the material distributing plate to rotate. According to the LED lamp semi-finished product material strap distributing structure, manual work can be replaced through the distributing mechanism, labor cost is effectively reduced, and meanwhile production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of LED lamp production, in particular to a semi-finished product strip dividing structure for LED lamps. Background Art

[0002] LED lamp is a piece of electroluminescent semiconductor material chip, which is cured to the bracket with silver glue or white glue, and then connected to the chip and circuit board with silver wire or gold wire, and sealed with epoxy resin around to protect the internal core wire, and finally the shell is installed, so the LED lamp has good seismic resistance. LED lamp semi-finished material strips occupy an important position in the production process of LED lamps, which involves multiple key steps and components. LED lamp semi-finished material strip straightening machine is a machine used to straighten the bent LED lamp semi-finished material strips. At present, in the process of straightening the bent LED lamp semi-finished material strips using LED lamp semi-finished material strip straightening machine, it is necessary to manually separate the LED lamp semi-finished material strips that have passed the straightening and the LED lamp semi-finished material strips that have failed the straightening. This operation method requires a lot of manpower, resulting in high human labor costs, and also affects production efficiency.

[0003] To this end, a material dividing structure for semi-finished product strips of LED lamps is proposed. Utility Model Content

[0004] The utility model aims to solve the problems raised in the background technology and provides a material dividing structure for semi-finished material strips of LED lamps.

[0005] The specific technical solutions are as follows:

[0006] A semi-finished product strip dividing structure for LED lamps, comprising:

[0007] A dividing mechanism installed at the discharge port of a semi-finished material strip straightening machine for LED lamps, the dividing mechanism comprising a fixed plate, a dividing plate, a receiving plate and a dividing plate driving assembly; the fixed plate is fixedly installed at the discharge port of the semi-finished material strip straightening machine for LED lamps; the dividing plate is rotatably installed on a side surface of the fixed plate away from the semi-finished material strip straightening machine for LED lamps; the receiving plate is fixedly installed on the upper part of the fixed plate, and the receiving plate is located at the junction between the discharge port of the semi-finished material strip straightening machine for LED lamps and the dividing plate; the dividing plate driving assembly is installed on the fixed plate, and the dividing plate driving assembly is transmission-connected to the dividing plate, and can drive the dividing plate to rotate.

[0008] As a preferred solution of the utility model, the dividing plate is arranged horizontally, and one side of the dividing plate is bent downward.

[0009] As a preferred solution of the utility model, one side of the downwardly bent side of the dividing plate is inclined downward by 40°-55°.

[0010] As a preferred solution of the utility model, the material dividing plate driving assembly includes a rotating rod and a driving motor. The rotating rod is horizontally and rotatably installed on the fixed plate, one end of the rotating rod is fixedly connected to the bottom of the material dividing plate, the driving motor is fixedly installed on a motor seat, and the output shaft of the driving motor is transmission-connected to the rotating rod through a transmission member, and the motor seat is fixedly installed on a side surface of the fixed plate facing away from the material dividing plate through a connecting seat.

[0011] As a preferred solution of the utility model, the transmission member includes a driving gear and a driven gear, the driving gear is fixedly mounted on the end of the output shaft of the driving motor, the driven gear is fixedly sleeved on the rotating rod, and the driven gear and the driving gear are meshed with each other.

[0012] As a preferred solution of the utility model, the driven gear has teeth of only one-third of a circular arc segment on its circumference.

[0013] As a preferred solution of the utility model, the rotating rod is rotatably connected to the fixed plate via a rolling bearing, the inner ring of the rolling bearing is fixedly connected to the rotating rod, and the outer ring of the rolling bearing is fixedly connected to the fixed plate.

[0014] As a preferred solution of the present utility model, the rotating rod is a hollow rod body.

[0015] As a preferred solution of the present invention, the driving motor is a stepping motor.

[0016] As a preferred solution of the present utility model, the fixing plate, the material dividing plate and the material receiving plate are all made of stainless steel plates.

[0017] The utility model has the following beneficial effects:

[0018] The utility model provides a material dividing structure for semi-finished strips of LED lamps, and the material dividing mechanism is mainly composed of a fixed plate, a material dividing plate, a material receiving plate and a material dividing plate driving assembly. When in use, the material dividing plate driving assembly is used to drive the material dividing plate to rotate, and the straightened semi-finished strip of LED lamps is discharged through the discharge port of the LED semi-finished strip straightening machine, and then reaches the upper part of the material dividing plate through the material receiving plate. The material dividing plate driving assembly drives the material dividing plate to rotate toward one side so that the straightened qualified semi-finished strip of LED lamps falls onto the qualified product conveyor belt for transportation, or the material dividing plate driving assembly drives the material dividing plate to rotate toward the other side so that the straightened unqualified semi-finished strip of LED lamps falls onto the unqualified product conveyor belt for transportation, which can replace manual labor, effectively reduce labor costs, and improve production efficiency at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the application of the semi-finished material strip dividing structure of the LED lamp provided by the embodiment of the utility model;

[0020] Figure 2 Schematic diagram of the material separation structure of the semi-finished material strip of the LED lamp provided in the embodiment of the utility model Figure 1 ;

[0021] Figure 3 Schematic diagram of the material separation structure of the semi-finished material strip of the LED lamp provided in the embodiment of the utility model Figure 2 ;

[0022] Figure 4 Schematic diagram of the material separation structure of the semi-finished material strip of the LED lamp provided in the embodiment of the utility model Figure 3 ;

[0023] Figure 5 A schematic diagram of the exploded structure of the semi-finished material strip dividing structure of an LED lamp provided in an embodiment of the utility model.

[0024] In the attached figure:

[0025] 1. LED lamp semi-finished product strip straightening machine;

[0026] 2. Material dividing mechanism; 201. Fixed plate; 202. Material dividing plate; 203. Material receiving plate; 204. Rotating rod; 205. Rolling bearing; 206. Driven gear; 207. Driving gear; 208. Motor seat; 209. Connecting seat; 210. Driving motor. DETAILED DESCRIPTION

[0027] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0028] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0029] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0030] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Example

[0032] The LED lamp semi-finished product strip material separation structure provided in this embodiment is as follows: Figure 1-Figure 5 As shown, it includes: a dividing mechanism 2 installed at the discharge port of the LED lamp semi-finished material strip straightening machine 1, the dividing mechanism 2 includes a fixed plate 201, a dividing plate 202, a receiving plate 203 and a dividing plate driving assembly, the fixed plate 201 is fixedly installed at the discharge port of the LED lamp semi-finished material strip straightening machine 1, the dividing plate 202 is rotatably installed on a side surface of the fixed plate 201 away from the LED lamp semi-finished material strip straightening machine 1, the receiving plate 203 is fixedly installed on the upper part of the fixed plate 201, and the receiving plate 203 is located at the connection between the discharge port of the LED lamp semi-finished material strip straightening machine 1 and the dividing plate 202, the dividing plate driving assembly is installed on the fixed plate 201, and the dividing plate driving assembly is transmission-connected to the dividing plate 202, and can drive the dividing plate 202 to rotate.

[0033] The dividing mechanism 2 set up using the above technical solution is mainly composed of a fixed plate 201, a dividing plate 202, a receiving plate 203 and a dividing plate driving assembly. When in use, the dividing plate driving assembly is used to drive the dividing plate 202 to rotate, and the straightened LED lamp semi-finished material belt is discharged through the discharge port of the LED lamp semi-finished material belt straightening machine 1, and then reaches the upper part of the dividing plate 202 through the receiving plate 203. The dividing plate driving assembly drives the dividing plate 202 to rotate toward one side so that the straightened qualified LED lamp semi-finished material belt falls onto the qualified product conveyor belt for transportation, or the dividing plate driving assembly drives the dividing plate 202 to rotate toward the other side so that the unqualified LED lamp semi-finished material belt that fails to be straightened falls onto the unqualified product conveyor belt for transportation, which can replace manual labor, effectively reduce labor costs, and improve production efficiency at the same time.

[0034] Specifically, in this embodiment, in order to enable stable material separation, the dividing plate 202 is horizontally arranged, and one side of the dividing plate 202 is bent downward, and the side of the bent downwardly arranged dividing plate 202 is tilted downward by 40°-55°.

[0035] Specifically, in this embodiment, the material dividing plate driving assembly includes a rotating rod 204 and a driving motor 210. The rotating rod 204 is horizontally and rotatably installed on the fixed plate 201. One end of the rotating rod 204 is fixedly connected to the bottom of the material dividing plate 202. The driving motor 210 is fixedly installed on the motor seat 208, and the output shaft of the driving motor 210 is transmission-connected to the rotating rod 204 through a transmission member. The motor seat 208 is fixedly installed on the side surface of the fixed plate 201 facing away from the material dividing plate 202 through a connecting seat 209. The arranged driving motor 210 is used to drive the rotating rod 204 to rotate.

[0036] Specifically, in this embodiment, the transmission member includes a driving gear 207 and a driven gear 206. The driving gear 207 is fixedly mounted on the output shaft end of the driving motor 210, and the driven gear 206 is fixedly sleeved on the rotating rod 204, and the driven gear 206 and the driving gear 207 are meshed with each other.

[0037] Specifically, in this embodiment, in order to prevent the driving motor 210 from driving the rotating rod 204 to rotate excessively and affect use, the driven gear 206 is provided with teeth having only one-third of a circular arc segment on its circumference, so that the driving motor 210 can only drive the rotating rod 204 to rotate 120 degrees clockwise or counterclockwise.

[0038] Specifically, in this embodiment, in order to enable the rotating rod 204 to rotate stably, the rotating rod 204 is rotatably connected to the fixed plate 201 through a rolling bearing 205, the inner ring of the rolling bearing 205 is fixedly connected to the rotating rod 204, and the outer ring of the rolling bearing 205 is fixedly connected to the fixed plate 201.

[0039] Specifically, in this embodiment, in order to reduce the deadweight of the material distributing mechanism 2, the rotating rod 204 is provided as a hollow rod body.

[0040] Specifically, in this embodiment, in order to facilitate the control of the driving motor 210 to drive the dividing plate 202 to rotate at a certain angle, the driving motor 210 is a stepping motor.

[0041] Specifically, in this embodiment, in order to ensure the service life of the material dividing mechanism 2, the fixed plate 201, the material dividing plate 202 and the material receiving plate 203 are all made of stainless steel plates or aluminum.

[0042] In summary, the LED lamp semi-finished material strip dividing structure provided in the present embodiment, when in use, the driving motor 210 is electrically connected to the PLC controller of the LED lamp semi-finished material strip straightening machine 1, and a detection device, such as a CCD camera, is provided to detect whether the LED lamp semi-finished material strip before straightening is qualified, and the CCD camera is electrically connected to the PLC controller of the LED lamp semi-finished material strip straightening machine 1, and the straightened LED lamp semi-finished material strip is discharged through the discharge port of the LED lamp semi-finished material strip straightening machine 1, and then the PLC controller controls the driving motor 210 to drive the dividing plate 202 to rotate in an orderly manner;

[0043] When the semi-finished LED lamp strip is found to be qualified, the PLC controller controls the drive motor 210 to drive the material dividing plate 202 to rotate 45 degrees clockwise so that the qualified semi-finished LED lamp strip falls onto the qualified product conveyor belt for transportation;

[0044] When the semi-finished LED lamp strip is detected to be unqualified, the dividing plate driving assembly drives the dividing plate 202 to rotate 45 degrees counterclockwise, so that the unqualified semi-finished LED lamp strip falls into the unqualified receiving trough, which can replace manual sorting, effectively reduce labor costs, and improve production efficiency.

[0045] The above are only preferred embodiments of the present invention, and do not limit the implementation mode and protection scope of the present invention. Those skilled in the art should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. A semi-finished product strip material separation structure for LED lamps, characterized in that: include: A material dividing mechanism (2) is installed at the discharge port of a semi-finished strip straightening machine (1) for LED lamps, the material dividing mechanism (2) comprising a fixed plate (201), a material dividing plate (202), a material receiving plate (203) and a material dividing plate driving assembly, the fixed plate (201) is fixedly installed at the discharge port of the semi-finished strip straightening machine (1) for LED lamps, the material dividing plate (202) is rotatably installed on a side surface of the fixed plate (201) away from the semi-finished strip straightening machine (1) for LED lamps, the material receiving plate (203) is fixedly installed on the upper part of the fixed plate (201), and the material receiving plate (203) is located at the connection between the discharge port of the semi-finished strip straightening machine (1) for LED lamps and the material dividing plate (202), the material dividing plate driving assembly is installed on the fixed plate (201), and the material dividing plate driving assembly is transmission-connected to the material dividing plate (202) and can drive the material dividing plate (202) to rotate.

2. The LED lamp semi-finished product strip material separation structure according to claim 1, characterized in that: The dividing plate (202) is arranged horizontally, and one side of the dividing plate (202) is bent downward.

3. The LED lamp semi-finished product strip material separation structure according to claim 2, characterized in that: One side of the material dividing plate (202) that is bent downward is inclined downward by 40°-55°.

4. The LED lamp semi-finished product strip material separation structure according to claim 1, characterized in that: The material separation plate driving assembly includes a rotating rod (204) and a driving motor (210), wherein the rotating rod (204) is horizontally and rotatably installed on the fixed plate (201), one end of the rotating rod (204) is fixedly connected to the bottom of the material separation plate (202), the driving motor (210) is fixedly installed on a motor seat (208), and the output shaft of the driving motor (210) is transmission-connected to the rotating rod (204) through a transmission member, and the motor seat (208) is fixedly installed on a side surface of the fixed plate (201) facing away from the material separation plate (202) through a connecting seat (209).

5. The LED lamp semi-finished product strip material separation structure according to claim 4, characterized in that: The transmission member comprises a driving gear (207) and a driven gear (206); the driving gear (207) is fixedly mounted on the end of the output shaft of the driving motor (210); the driven gear (206) is fixedly sleeved on the rotating rod (204); and the driven gear (206) and the driving gear (207) are meshed with each other.

6. The LED lamp semi-finished product strip material separation structure according to claim 5, characterized in that: The driven gear (206) has teeth on its circumference that are only one-third of a circular arc segment.

7. The LED lamp semi-finished product strip dividing structure according to claim 4, characterized in that: The rotating rod (204) is rotatably connected to the fixed plate (201) via a rolling bearing (205); the inner ring of the rolling bearing (205) is fixedly connected to the rotating rod (204), and the outer ring of the rolling bearing (205) is fixedly connected to the fixed plate (201).

8. The LED lamp semi-finished product strip material separation structure according to claim 7, characterized in that: The rotating rod (204) is a hollow rod body.

9. The LED lamp semi-finished product strip material separation structure according to claim 5, characterized in that: The driving motor (210) is a stepping motor.

10. The LED lamp semi-finished product strip dividing structure according to any one of claims 1 to 9, characterized in that: The fixing plate (201), the material dividing plate (202) and the material receiving plate (203) are all stainless steel plates.

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