Sludge beater
By designing multiple breaking areas and different roller tooth spacing in the sludge breaker, combined with the adjustment mechanism of the guide plate and the drive mechanism, the problem of single function of the existing sludge breaker is solved, and flexible adjustment and high adaptability to the degree of breaking of the sludge cake are achieved.
Patent Information
- Application Number
- CN202420868468.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing sludge breaker has a single function and the roller teeth spacing is fixed, making it difficult to meet the diverse sludge breaking needs.
A sludge breaker is designed, which includes two sludge zones and partition plates. A sludge breaker with different roller teeth spacing is installed respectively. The sludge breaking path is adjusted through the guide plate and the driving mechanism to adjust the degree of sludge cake breaking.
It has achieved flexible adjustment to the degree of breaking of sludge cakes, with higher adaptability and can meet the diverse sludge treatment needs.
Smart Images

Figure CN222613145U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge dispersing, in particular to a sludge dispersing machine. Background Art
[0002] At present, the sludge cake can only be treated by the subsequent sludge treatment unit after it is broken up and dispersed into granules.
[0003] In the prior art, sludge dispersing machines generally install dispersing rollers in a box-type shell with a feed inlet and a discharge port, and the dispersing rollers rotate in the shell and contact the sludge cake entering the shell to achieve the dispersing process of the sludge cake.
[0004] However, in the sludge dispersers currently used, only one set of disperser rollers is generally configured in the shell, and the roller tooth spacing on the disperser rollers is closely related to the degree of sludge dispersion. This makes a sludge disperser only able to perform a single degree of sludge dispersion operation, with a single function and low adaptability, and it is difficult to meet today's processing needs. Therefore, a sludge disperser is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a sludge disperser to solve the problems raised in the above background technology.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sludge dispersing machine, comprising:
[0007] A box-type shell, wherein the inner cavity of the box-type shell is respectively provided with a first scattering area and a second scattering area, a partition plate for separating the first scattering area and the second scattering area is fixedly provided between the first scattering area and the second scattering area, and a feed cover is fixedly provided at the top of the box-type shell and directly above the partition plate;
[0008] A second dispersing device and a first dispersing device installed in the first dispersing zone and the second dispersing zone, wherein the second dispersing device and the first dispersing device are respectively used for mechanical dispersing of the sludge cake;
[0009] A guide plate, the bottom of which can rotate around the top of the partition plate, and a driving mechanism is provided on the outer wall of the box-type shell, and the driving mechanism is used to drive the guide plate to swing back and forth below the feed cover.
[0010] Preferably, a connecting shaft is fixedly connected to the bottom of the guide plate, an outer wall of the connecting shaft is rotatably connected to the top of the partition plate, and both sides of the guide plate are provided with material discharge slots, and the width of the material discharge slots is greater than the width of the feed cover.
[0011] Preferably, the top of the box-type shell and the corresponding position of the feed cover are in the shape of an upwardly protruding arc, and the top of the inner side of the box-type shell and the positions on both sides of the feed cover are fixedly connected with limit stops.
[0012] Preferably, the driving mechanism includes an electric telescopic rod movably connected to the outer wall of the box-type shell, one end of the connecting shaft extends to the outer wall of the box-type shell and is fixedly connected to a hinge plate, and the end of the hinge plate away from the connecting shaft is movably connected to the end of the electric telescopic rod.
[0013] Preferably, the top of both sides of the partition plate are fixedly connected with a sloped shielding plate 1, and the inner walls of both sides of the box-type shell are fixedly connected with a sloped shielding plate 2, and the sloped shielding plate 1 and the sloped shielding plate 2 are used to guide the sludge cake to fall into the dispersing device 1 or the dispersing device 2.
[0014] Preferably, discharge ports communicating with the first breaking-up area and the second breaking-up area are provided at the bottom of both sides of the box-type shell, and discharge covers communicating with the discharge ports are fixedly connected to the outer walls of both sides of the box-type shell.
[0015] Technical effects and advantages of the utility model:
[0016] The utility model arranges a first dispersing device and a second dispersing device with different roller tooth spacings in the first dispersing zone and the second dispersing zone of the box-type shell, and cooperates with a guide plate that can rotate around the top of the partition plate arranged below the feed cover, and adjusts the position of the top of the guide plate on both sides below the feed cover by a driving mechanism, so as to control the sludge cake from entering the first dispersing zone or the second dispersing zone, thereby realizing the adjustment of the dispersing degree of the sludge cake according to the processing requirements, with high adaptability and better satisfaction of use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a schematic cross-sectional structure diagram of the box-type housing of the utility model.
[0019] Figure 3 For this utility model Figure 1 Schematic diagram of the local enlarged structure at point A.
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the guide plate of the utility model.
[0021] In the figure: 100, box-type shell; 101, first scattering area; 102, second scattering area; 103, partition plate; 104, discharge port; 105, discharge cover; 106, limit block; 107, feed cover; 108, inclined shielding plate one; 109, inclined shielding plate two; 200, scattering device one; 300, guide plate; 301, connecting shaft; 302, electric telescopic rod; 303, hinged plate; 304, unloading slot; 400, scattering device two. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model provides Figure 1-4 The sludge dispersing machine shown in the figure comprises a box-type shell 100 and a guide plate 300. The inner cavity of the box-type shell 100 is respectively provided with a first dispersing area 101 and a second dispersing area 102. A partition plate 103 for separating the first dispersing area 101 and the second dispersing area 102 is fixedly provided. The first dispersing area 101 and the second dispersing area 102 are separated by the partition plate 103, so that the sludge dispersing and processing in the two areas will not enter the other area and cause confusion. A feed cover 107 is fixedly provided at the top of the box-type shell 100 and located directly above the partition plate 103. The bottom of both sides of the box-type housing 100 is provided with a discharge port 104 connected to the first dispersing area 101 and the second dispersing area 102. The outer walls of both sides of the box-type housing 100 are fixedly connected with a discharge cover 105 connected to the discharge port 104. The sludge cake enters from the feed cover 107, enters the first dispersing area 101 or the second dispersing area 102 for dispersing processing, and then is discharged from the discharge port 104 and the discharge cover 105 to the outside of the box-type housing 100 for classification and collection; the first dispersing area 101 and the second dispersing area 102 are respectively installed with a dispersing device 2 400 and a dispersing device 1 200 The first dispersing device 200 and the second dispersing device 200 are respectively used for mechanical dispersing of sludge cakes. The first dispersing device 200 and the second dispersing device 400 have similar structures. Both are composed of two dispersing rollers with roller teeth arranged horizontally and spaced apart, and driven to rotate by a motor. At the same time, mutually meshing transmission gears are arranged between the shaft ends of the two dispersing rollers to realize the opposite rotation between the two dispersing rollers. It should be noted that the roller tooth spacings on the dispersing rollers in the first dispersing device 200 and the second dispersing device 400 are different, so that the dispersing degree of the sludge cake is different, which can meet various processing requirements; the guide plate 3 00 bottom can rotate around the top of the partition plate 103, the outer wall of the box-type shell 100 is provided with a driving mechanism, the driving mechanism is used to drive the guide plate 300 to swing back and forth under the feed cover 107, and the guide plate 300 rotates on the top of the partition plate 103 to block the top of the first dispersing area 101 or the second dispersing area 102, so that the sludge cake entering from the feed cover 107 can all enter the first dispersing area 101 or the second dispersing area 102, so as to adjust the required dispersing mode for the sludge cake, increase functionality, and be more adaptable, which helps to meet diverse usage requirements.
[0024] Furthermore, the top of the box-type housing 100 and the corresponding position of the feed cover 107 are in an upwardly protruding arc shape. The arc-shaped protrusion on the top of the box-type housing 100 can cooperate with the rotation trajectory of the guide plate 300 to avoid blocking the rotation of the guide plate 300. The top of the inner side of the box-type housing 100 and the positions on both sides of the feed cover 107 are fixedly connected to the limit stopper 106, which can play an auxiliary limiting role on the top of the guide plate 300 to keep the guide plate The guide plate 300 is fixedly connected to the bottom with a connecting shaft 301, and the outer wall of the connecting shaft 301 is rotatably connected to the top of the partition plate 103. Both sides of the guide plate 300 are provided with feeding slots 304, and the width of the feeding slots 304 is greater than the width of the feed cover 107. The feeding slots 304 can limit and guide the sludge cake that slides off the guide plate 300, so as to ensure that the sludge cake accurately enters the dispersing area of the dispersing device 1 200 or the dispersing device 2 400;
[0025] At the same time, the tops of both sides of the partition plate 103 are fixedly connected with inclined shielding plates 108, and the inner walls of both sides of the box-type shell 100 are fixedly connected with inclined shielding plates 109. The inclined shielding plates 108 and 109 are used to guide the sludge cake to fall into the dispersing device 200 or the dispersing device 400. The inclined shielding plates 108 and 109 can play a good guiding role for the falling sludge cake, so that the sludge cake can enter the dispersing position more accurately for dispersing operation, thereby improving the quality of the dispersing work.
[0026] In a preferred embodiment, the driving mechanism includes an electric telescopic rod 302 movably connected to the outer wall of the box-type housing 100, one end of the connecting shaft 301 extends to the outer wall of the box-type housing 100 and is fixedly connected to a hinge plate 303, and the end of the hinge plate 303 away from the connecting shaft 301 is movably connected to the end of the electric telescopic rod 302; in this embodiment, the electric telescopic rod 302 is powered on to control its telescopic drive, so that the hinge plate 303 can be driven to rotate, and the rotation of the hinge plate 303 can also drive the connecting shaft 301 to rotate, so that the connecting shaft 301 can drive the guide plate 300 to rotate, thereby realizing the drive to adjust the position of the guide plate 300.
[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A sludge dispersing machine, characterized in that: include: A box-type shell (100), wherein the inner cavity of the box-type shell (100) is respectively provided with a first scattering area (101) and a second scattering area (102), a partition plate (103) is fixedly provided between the first scattering area (101) and the second scattering area (102) for separating the two, and a feed cover (107) is fixedly provided at the top of the box-type shell (100) and directly above the partition plate (103); A second dispersing device (400) and a first dispersing device (200) installed in the first dispersing zone (101) and the second dispersing zone (102), wherein the second dispersing device (400) and the first dispersing device (200) are respectively used for mechanical dispersing of sludge cakes; A guide plate (300) having a bottom that can rotate around the top of the partition plate (103), and a driving mechanism is provided on the outer wall of the box-type housing (100), and the driving mechanism is used to drive the guide plate (300) to swing back and forth below the feed cover (107).
2. A sludge dispersing machine according to claim 1, characterized in that: A connecting shaft (301) is fixedly connected to the bottom of the guide plate (300), and the outer wall of the connecting shaft (301) is rotatably connected to the top of the partition plate (103). Both sides of the guide plate (300) are provided with material discharge slots (304), and the width of the material discharge slots (304) is greater than the width of the feed cover (107).
3. A sludge dispersing machine according to claim 2, characterized in that: The top of the box-type housing (100) and the corresponding position of the feed cover (107) are in an upwardly convex arc shape, and the top of the inner side of the box-type housing (100) and the positions on both sides of the feed cover (107) are fixedly connected to the limit stoppers (106).
4. A sludge dispersing machine according to claim 2, characterized in that: The driving mechanism comprises an electric telescopic rod (302) movably connected to the outer wall of the box-type housing (100); one end of the connecting shaft (301) extends to the outer wall of the box-type housing (100) and is fixedly connected to a hinge plate (303); and the end of the hinge plate (303) away from the connecting shaft (301) is movably connected to the end of the electric telescopic rod (302).
5. The sludge dispersing machine according to claim 1, characterized in that: The tops of both sides of the partition plate (103) are fixedly connected with inclined shielding plates 1 (108), and the inner walls of both sides of the box-type shell (100) are fixedly connected with inclined shielding plates 2 (109). The inclined shielding plates 1 (108) and 2 (109) are used to guide the sludge cake to fall into the first dispersing device (200) or the second dispersing device (400).
6. A sludge dispersing machine according to claim 1, characterized in that: The bottom of both sides of the box-type housing (100) is provided with discharge ports (104) connected to the first dispersing area (101) and the second dispersing area (102), and the outer walls of both sides of the box-type housing (100) are fixedly connected with discharge covers (105) connected to the discharge ports (104).