Sealed deashing melt-blown non-woven fabric electrostatic electret equipment

By designing a meltblown non-woven electrostatic electret equipment for sealed cleaning, the problem that existing devices cannot effectively deal with dust and insufficient expansion coefficient is solved, and more efficient electrostatic electret treatment and production quality improvement is achieved.

CN222613839UActive Publication Date: 2025-03-14YIMAO ENVIRONMENTAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420482334.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-03-14
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

When the existing devices perform electrostatic electret treatment on the non-woven fabric, they cannot effectively deal with the dust generated in the process, and the expansion coefficient of the non-woven fabric is insufficient, which affects the electrostatic electret effect and thus affects the production quality.

Method used

A sealed dust removal meltblown non-woven electrostatic electret device is designed, including a sealed treatment box, a vacuum cleaner assembly and an electrostatic needle. The meltblown nonwoven fabric is transported through the movable rollers and dried in a sealed treatment box to increase the coefficient of expansion. Direct contact electrostatic generator and bending electrostatic needle are used to ensure good charge adhesion. The vacuum cleaner assembly removes dust from meltblown nonwoven fabric through a gas supply fan and a vacuum filter.

Benefits of technology

It effectively solves the problem of insufficient dust treatment and expansion coefficient, improves the electrostatic electret effect and production quality, and achieves more efficient electrostatic electret treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of melt-blown non-woven fabric production, in particular to a melt-blown non-woven fabric electrostatic electret device capable of cleaning dust in a sealed mode, which comprises a sealed processing box, a dust collection assembly and electrostatic elastic needles, and movable rollers are arranged in the middle of the inner side of the sealed processing box in a staggered mode. A melt-blown non-woven fabric body is attached to the outer walls of the multiple sets of movable rollers, a driving roller is arranged at one end of the interior of the sealing treatment box, a transmission motor is connected to the outer wall of the driving roller through a shaft, the dust collection assembly comprises a slotting arc plate, a rotating plate, a rotating rod and a dust collection filter screen, and the dust collection filter screen is embedded into the inner side of the slotting arc plate. A rotating plate is arranged at the joint of the slotting arc plate and the interior of the sealing treatment box; the electrostatic electret treatment device solves the problems that dust generated in the working procedure cannot be treated when electrostatic electret treatment is carried out on non-woven fabrics in the prior art, and the production quality of the non-woven fabrics is affected due to poor electrostatic electret effect caused by insufficient expansion coefficient of the non-woven fabrics.
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Description

Technical Field

[0001] The utility model relates to the technical field of melt-blown nonwoven fabric production, in particular to a sealed dust-cleaning melt-blown nonwoven fabric electrostatic electret device. Background Art

[0002] Meltblown nonwoven fabrics are widely used as filter materials, medical and sanitary materials, environmental protection materials, and clothing materials. When meltblown fabrics are used for filter materials and medical and sanitary materials, their filtration performance requirements are very high. The filtration performance of meltblown nonwoven fabrics themselves is only less than 70%. To improve its filtration performance, the current common method is to add electrostatic charge effect to meltblown fabrics through the electrostatic electret process, and use electrostatic methods to improve the filtration efficiency, which can reach 99.9%;

[0003] Electrostatic electret, abbreviated as electret, "electrode" refers to charge, and "electret" refers to application. The electrostatic electret equipment attaches the charge to the meltblown non-woven fabric through high-voltage discharge. The electrostatic electret technology makes the filter material fibers charged. Combined with the dense characteristics of the meltblown ultrafine fiber material, a large number of electrodes are formed between the charged fibers. The charged fibers can not only attract most of the charged particles in the environment like a magnet, but also polarize some of the charged particles, thereby adsorbing some smaller pollutants. Even nano-scale substances such as viruses can be electrostatically adsorbed or blocked by charge repulsion. It can be seen that the filter material treated with electrostatic electret has the advantages of high efficiency, low resistance, and adsorption of extremely small particles.

[0004] When the existing device performs electrostatic charging treatment on non-woven fabrics, the dust generated in the process cannot be processed, and the electrostatic charging effect is often poor due to the insufficient expansion coefficient of the non-woven fabrics, which affects the production quality of the non-woven fabrics.

[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and a sealed cleaning melt-blown non-woven fabric electrostatic charging equipment is proposed, in order to achieve a more practical purpose. Utility Model Content

[0006] The utility model aims to provide a sealed clean-up meltblown nonwoven fabric electrostatic electret device to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sealed electrostatic charging device for meltblown non-woven fabrics for dust cleaning, comprising a sealed processing box, a dust collection component and an electrostatic spring needle, wherein movable rollers are staggered in the middle of the inner side of the sealed processing box, and the outer walls of multiple groups of the movable rollers are bonded with the meltblown non-woven fabric body, a driving roller is arranged at one end of the inner side of the sealed processing box, and a transmission motor is connected to the outer wall axis of the driving roller, the dust collection component comprises a slotted arc plate, a rotating plate, a rotating rod and a dust collection filter, a dust collection filter is embedded on the inner side of the slotted arc plate, a rotating plate is arranged at the connection between the slotted arc plate and the inner side of the sealed processing box, and a rotating rod is installed through the inner side of the rotating plate, a slotted arc plate is arranged above the driving roller, and an air supply fan is arranged below the driving roller, an electrostatic generator is arranged at the bottom of the other end of the inner side of the sealed processing box, and an electrostatic spring needle is arranged on the inner side of the electrostatic generator.

[0008] Furthermore, the electrostatic spring needles are distributed in an arc tube shape, and the electrostatic spring needles and the melt-blown non-woven fabric body are distributed in a tangent shape.

[0009] Furthermore, a rotating motor is axially mounted on the outer wall of the rotating rod.

[0010] Furthermore, a cloth outlet slot is provided at one end of the outer side of the sealed processing box and above the electrostatic generator.

[0011] Furthermore, a drying heater is embedded in the middle of the top of the sealed processing box.

[0012] Furthermore, a filtering air inlet pipe is externally connected to the bottom of the air supply fan.

[0013] Furthermore, the sizes of the slotted arc plate and the dust filter mesh fit each other, and the upper and lower positions of the slotted arc plate, the driving roller and the air supply fan cooperate with each other.

[0014] The utility model provides a sealed clean-up melt-blown non-woven fabric electrostatic electret device, which has the following beneficial effects:

[0015] 1. The utility model adopts a basic movable roller method to drive the melt-blown non-woven fabric to be transmitted, and increases the expansion coefficient of the melt-blown non-woven fabric by drying it in a sealed processing box, thereby facilitating subsequent electrostatic electret processing.

[0016] 2. In the utility model, the electrostatic generator end adopts a direct contact method, and the electrostatic spring needle contacts the melt-blown non-woven fabric to make the charge adhere to the melt-blown non-woven fabric. The direct contact method can make the charge adhesion effect better;

[0017] The electrostatic spring needle is bent to form a tangent structure with the transmission direction of the meltblown non-woven fabric, so that the arc-shaped smooth end of the electrostatic spring needle contacts the meltblown non-woven fabric to avoid scratching the meltblown non-woven fabric.

[0018] 3. The utility model adopts an outwardly extendable slotted arc plate to limit the meltblown nonwoven fabric entering the transmission, and can pre-level the meltblown nonwoven fabric. It also cooperates with the fan at the bottom to drive the air and dust on the meltblown nonwoven fabric to flow, so that it is adsorbed and processed. The whole process is fast and efficient, which accelerates the electrostatic charging rate of the meltblown nonwoven fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The disclosure of the present invention will become easier to understand with reference to the accompanying drawings. It is easy for those skilled in the art to understand that these drawings are only used to illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention. In the drawings:

[0020] Figure 1 It is a three-dimensional structural schematic diagram of a sealed clean-up melt-blown non-woven fabric electrostatic electret device of the utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of a sealed clean-up melt-blown non-woven fabric electrostatic electret device of the utility model;

[0022] Figure 3 The utility model is a schematic diagram of the electrostatic pin structure of a sealed electrostatic electret device for meltblown non-woven fabrics for dust cleaning.

[0023] In the figure: 1. Sealing treatment box; 2. Electrostatic generator; 3. Fabric outlet slot; 4. Meltblown nonwoven fabric body; 5. Rotating motor; 6. Transmission motor; 601. Driving roller; 7. Drying heater; 8. Dust suction assembly; 801. Slotted arc plate; 802. Rotating plate; 803. Rotating rod; 804. Dust suction filter; 9. Air supply fan; 901. Filter inlet pipe; 10. Electrostatic spring needle; 11. Movable roller. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-3The utility model provides a technical solution: a sealed electrostatic electret device for meltblown nonwoven fabrics for dust removal, comprising a sealed processing box 1, a dust collection component 8 and an electrostatic spring needle 10, wherein movable rollers 11 are staggeredly arranged in the middle of the inner side of the sealed processing box 1, and the outer walls of multiple groups of movable rollers 11 are bonded with a meltblown nonwoven fabric body 4, a driving roller 601 is arranged at one end of the inner side of the sealed processing box 1, and a transmission motor 6 is connected to the outer wall axis of the driving roller 601, the dust collection component 8 comprises a slotted arc plate 801, a rotating plate 802, a rotating rod 803 and a dust collection filter 804, a dust collection filter 804 is embedded in the inner side of the slotted arc plate 801, a rotating plate 802 is arranged at the connection between the slotted arc plate 801 and the inner side of the sealed processing box 1, and a rotating rod 803 is installed through the inner side of the rotating plate 802, and the driving roller 601 A slotted arc plate 801 is arranged above, and an air supply fan 9 is arranged below the driving roller 601, an electrostatic generator 2 is arranged at the bottom of the other end of the interior of the sealed processing box 1, and an electrostatic spring needle 10 is arranged on the inner side of the electrostatic generator 2; the electrostatic spring needle 10 is distributed in an arc tube shape, and the electrostatic spring needle 10 and the melt-blown non-woven fabric body 4 are distributed in a tangential shape; a rotating motor 5 is axially mounted on the outer wall of the rotating rod 803; a cloth outlet slot 3 is arranged at one end of the outer side of the sealed processing box 1 and above the electrostatic generator 2; a drying heater 7 is embedded in the middle of the top of the sealed processing box 1; a filter air inlet pipe 901 is externally connected to the bottom of the air supply fan 9; the sizes of the slotted arc plate 801 and the dust filter 804 are mutually embedded, and the upper and lower positions of the slotted arc plate 801, the driving roller 601 and the air supply fan 9 cooperate with each other;

[0026] The basic movable roller 11 method is adopted, and multiple groups of movable rollers 11 drive the melt-blown non-woven fabric to be transmitted. The movable rollers 11 are staggered up and down to continuously transmit the melt-blown non-woven fabric, and the melt-blown non-woven fabric is dried in the sealed processing box 1 and receives heat transfer from the top drying heater 7, so that the melt-blown non-woven fabric is in a dry state during the transmission process, thereby increasing the expansion coefficient of the melt-blown non-woven fabric, thereby facilitating the subsequent electrostatic electret operation process;

[0027] The electrostatic generator 2 is in direct contact with the melt-blown non-woven fabric through the electrostatic spring needle 10 to attach the charge to the melt-blown non-woven fabric. The direct contact method can make the charge attachment effect better. The electrostatic generator 2 is placed at the outlet of the fabric, and the electrostatic electret process is placed after the drying and expansion process.

[0028] The electrostatic spring needle 10 is bent to form a tangent structure with the transmission direction of the melt-blown non-woven fabric, so that the arc-shaped smooth end of the electrostatic spring needle 10 contacts the melt-blown non-woven fabric to avoid scratching the melt-blown non-woven fabric;

[0029] The outwardly extendable slotted arc plate 801 is used to limit the meltblown nonwoven fabric entering the transmission, and the meltblown nonwoven fabric can be leveled in advance. In addition, the air and dust on the meltblown nonwoven fabric can be driven to flow with the blower at the bottom, so that the dust can be adsorbed and processed. The whole process is fast and efficient, and the electrostatic charging rate of the meltblown nonwoven fabric can be accelerated.

[0030] The dust filter 804 is located at the top of the driving roller 601. The dust on the melt-blown nonwoven fabric flows upward with the air supplied by the bottom air supply fan 9, and is adsorbed on the dust filter 804 for recovery.

[0031] The rotating plate 802 is driven by the outer rotating motor 5 to drive the entire slotted arc plate 801 to rotate, so that the slotted arc plate 801 is unfolded, making it easier to remove and clean the dust filter 804 inside.

[0032] Working principle: For this type of sealed cleaning meltblown nonwoven electrostatic electret equipment, the meltblown nonwoven fabric to be processed is first laid and wound on the outside of the driving roller 601 and multiple groups of movable rollers 11. At the feeding end of the meltblown nonwoven fabric, it will be limited by the top slotted arc plate 801, so that the meltblown nonwoven fabric is attached to the driving roller 601 for transmission. During the transmission, the drying heater 7 in the middle is started to increase the overall temperature in the sealed processing box 1, so that the meltblown nonwoven fabric is gradually in a dry state, and at the same time, the bottom is controlled. The air supply fan 9 in the part will blow the dust on the meltblown non-woven fabric upward with the gas and flow out through the dust filter 804. The dust will be adsorbed on the dust filter 804 for recovery, and the electrostatic generator 2 at the end of the cloth outlet slot 3 will contact the meltblown non-woven fabric through the electrostatic spring needle 10, and apply electric charge to the meltblown non-woven fabric to perform electrostatic electret operation on the meltblown non-woven fabric. When the dust filter 804 needs to be cleaned, the dust filter 804 can be controlled to be extended and the dust filter 804 can be removed for cleaning.

[0033] The above description is only a specific implementation method of the utility model, but the protection scope of the utility model is not limited to this. Any changes or substitutions that can be thought of by any technician familiar with the field within the technical scope disclosed by the utility model without creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.

Claims

1. A sealed cleaning melt-blown nonwoven fabric electrostatic electret device, comprising a sealed processing box (1), a dust collection component (8) and an electrostatic spring needle (10), wherein movable rollers (11) are staggeredly arranged in the middle of the inner side of the sealed processing box (1), and the outer walls of multiple groups of the movable rollers (11) are bonded with a melt-blown nonwoven fabric body (4), characterized in that: A driving roller (601) is arranged at one end of the sealed processing box (1), and a transmission motor (6) is connected to the outer wall axis of the driving roller (601). The dust collection component (8) comprises a slotted arc plate (801), a rotating plate (802), a rotating rod (803) and a dust collection filter (804). The inner side of the slotted arc plate (801) is embedded with the dust collection filter (804). A rotating plate (802) is arranged at the connection between the slotted arc plate (801) and the sealed processing box (1), and a rotating rod (803) is installed through the inner side of the rotating plate (802). A slotted arc plate (801) is arranged above the driving roller (601), and an air supply fan (9) is arranged below the driving roller (601). An electrostatic generator (2) is arranged at the bottom of the other end of the sealed processing box (1), and an electrostatic spring needle (10) is arranged on the inner side of the electrostatic generator (2).

2. A sealed clean-up melt-blown nonwoven fabric electrostatic electret device according to claim 1, characterized in that: The electrostatic spring needles (10) are distributed in an arc tube shape, and the electrostatic spring needles (10) and the melt-blown nonwoven fabric body (4) are distributed in a tangential shape.

3. The sealed cleaning melt-blown nonwoven fabric electrostatic electret device according to claim 1, characterized in that: A rotating motor (5) is axially mounted on the outer wall of the rotating rod (803).

4. The sealed cleaning melt-blown nonwoven fabric electrostatic electret device according to claim 1, characterized in that: A cloth outlet slot (3) is provided at one end of the outer side of the sealed processing box (1) and above the electrostatic generator (2).

5. The sealed cleaning melt-blown nonwoven fabric electrostatic electret device according to claim 1, characterized in that: A drying heater (7) is embedded in the middle of the top of the sealed processing box (1).

6. The sealed cleaning melt-blown nonwoven fabric electrostatic electret device according to claim 1, characterized in that: The bottom of the air supply fan (9) is externally connected to a filtering air inlet pipe (901).

7. The sealed cleaning melt-blown nonwoven fabric electrostatic electret device according to claim 1, characterized in that: The sizes of the slotted arc plate (801) and the dust filter (804) fit each other, and the upper and lower positions of the slotted arc plate (801), the driving roller (601) and the air supply fan (9) cooperate with each other.