Double-layer film-coated cross-bonded die-cutting plate for packaging and printing

By designing a double-layer coating cross-bonding die cutting board, the problem of manual operation of the double-layer coating process and positioning process in the prior art is solved, and the effect of no overflow, high efficiency, environmental protection and sustainable development is achieved.

CN222613862UActive Publication Date: 2025-03-14SHANGHAI XUANTONG PRINTING CO LTD
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Patent Information

Application Number
CN202421025574.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-03-14
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

In the existing printing and packaging, the glue application and positioning process in the double-layer coating process has difficulty in manual operation, complicated operation, easy to overflow, and time-consuming and low labor efficiency.

Method used

A double-layer film cross-bonding die cutting board is designed, including a core plate, an upper film, a lower film and a glue-fitting surface. By setting a glue-fitting surface on the upper film on the upper surface of the core plate, and covering the surface release film on the upper film and the lower film surface, an environmentally friendly coating structure is formed.

Benefits of technology

It has achieved no overflow of glue and no need for drying, reduced labor and improved efficiency, guaranteed quality, met environmental protection and sustainable requirements, extended the use of cartons, reduced the use of cartons, and reduced the recycling and reconstruction of waste cartons in the later stage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a double-layer film crossed bonding die-cutting plate for packaging and printing, which is characterized in that an upper film (2) and a lower film (3) are respectively arranged on the upper surface and the lower surface of a core plate (1), and a gluing surface (4) is arranged in a local area on the upper film (2) on the upper surface of the core plate (1); and a layer of surface release film (5) covers the surfaces of the upper covering film (2) and the lower covering film (3) which are provided with the sizing surfaces (4). The double-layer film-coated cross-bonded die-cutting plate can also meet the requirements of environmental protection and sustainability, and the influence on the environment is reduced. Glue overflowing is avoided, airing is not needed, labor is reduced, efficiency is improved, water of articles packaged by the carton is prevented from permeating into the carton, the strength of the carton is improved, the service life of the carton is prolonged, the use amount of the carton is reduced, later waste carton recycling and rebuilding work is relieved, the strength of the carton is improved, and the service life of the carton is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of multi-layer slurry or paper pulp composition of IPC classification D21H27 / 30, and particularly relates to a double-layer coated cross-bonded die-cutting board for packaging printing. Background Art

[0002] As an important packaging product, carton plays an indispensable role in commodity packaging and logistics transportation. It has the characteristics and advantages of being light and easy to carry, low cost, environmentally friendly and sustainable, and strong printing adaptability, so it is widely used in various fields and industries. Carton is a widely used packaging product, mainly used for packaging commodities or as an outer layer of protection for items. Carton is a widely used packaging product, mainly used for packaging commodities or as an outer layer of protection for items. It is widely used to package commodities of various shapes and sizes, such as electrical appliances, household items, food, etc. It not only plays a protective role in logistics transportation, but can also be used for storage, display and marketing of commodities.

[0003] The carton making process includes steps such as determining product size, cutting cardboard size, making carton creasing, carton forming, and packing and warehousing. Required equipment: Special equipment such as paper sorting machine, printing slotting machine, and box nailing machine are used for carton production and processing. According to different materials, cartons can be divided into corrugated boxes, single-layer cardboard boxes and other types. Among them, corrugated boxes are the most common and have good cushioning performance and compressive strength. The carton structure usually consists of lining paper, corrugated paper, core paper and face paper. The face paper and lining paper are usually made of tea board paper or kraft paper, while the core paper is made of corrugated paper. These papers are bonded together to form a cardboard with a certain thickness and strength.

[0004] In packaging printing, double lamination is a process of covering the surface of printed matter with two layers of plastic film in order to enhance the durability, waterproofness and aesthetics of the printed matter. In this process, the two layers of film are cross-bonded together by a specific adhesive to form a protective layer, which effectively extends the service life of the printed matter.

[0005] The die-cutting board is an important tool used in the die-cutting process, which determines the final shape and size of the printed product. The die-cutting board is usually composed of a wooden board, a steel knife line, an indentation line, and a hole groove. Its production process requires precise design and processing to ensure that the die-cut printed product meets the design requirements.

[0006] Related patent documents such as:

[0007] Patent application 201720255225.0 provides an inner and outer double-layer coated carton, which is made of double-layer coated cardboard by die-cutting, creasing, and gluing, and is made by covering the inner side of the inner and outer double-layer cardboard with an antibacterial, fresh-keeping PE film and gluing the outer side of the carton with stone paper.

[0008] In the existing printing and packaging, although there are many customer orders, the number of printed and produced products for each version is generally limited. Therefore, manual glue-scribing is often used to assist in the assembly process. However, the speed is slow and glue overflow is easy to occur. There are practical difficulties in manual operation of the gluing and positioning processes in the double-layer lamination process. The operation is cumbersome, glue leakage occurs from time to time, and it is time-consuming and inefficient. Utility Model Content

[0009] The technical problem to be solved by the utility model is that the existing problems and technical requirements are aimed at the above problems. The utility model proposes a double-layer coated cross-bonded die-cutting plate for packaging printing.

[0010] To this end, the utility model comprises: a core board, an upper covering film, a lower covering film and a glue application surface. The upper covering film and the lower covering film are respectively arranged on the upper and lower surfaces of the core board, and the glue application surface is arranged in a local area on the upper covering film on the upper surface of the core board; and a layer of surface release film is covered on the upper covering film and the lower covering film with the glue application surface.

[0011] Wherein, the thickness of the upper coating and the lower coating is 0.008-0.012 mm.

[0012] The surface release film is a transparent film.

[0013] The core board is formed by bonding an upper board and a lower board, and vertically intersecting longitudinal glue lines and transverse glue lines are respectively coated on the bonding surfaces of the upper board and the lower board. After bonding, an adhesive layer with a grid bonding structure is formed on the bonding surfaces of the upper board and the lower board.

[0014] A longitudinal glue line or a transverse glue line is arranged on one or both surfaces of the upper covering film or the lower covering film of the core board, and then a surface release film is covered on the surface of the longitudinal glue line or the transverse glue line.

[0015] Furthermore, the utility model is configured as follows: a third layer of plywood is provided between the upper plate and the lower plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] Through the lamination of the inner and outer double-layer cardboard, the use of environmentally friendly laminating materials, the double-layer laminating cross-bonding die-cutting board can also meet the requirements of environmental sustainability and reduce the impact on the environment. No glue overflow, no need for drying, reduced labor and improved efficiency, quality guaranteed. Environmentally sustainable, the carton can be recycled and reused, which improves the antibacterial, fresh-keeping and moisture-proof capabilities of the carton, prevents the moisture of the carton packaging items from penetrating into the carton, improves the strength of the carton, extends the service life of the carton, reduces the use of the carton, and reduces the recycling of discarded cartons in the later stage, which is conducive to the development of social environmental protection. Improve the strength of the carton, extend the service life of the carton, reduce the use of the carton, and have strong printing adaptability. The surface of the carton is easy to print, which can improve the display effect and brand image of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The following drawings are for illustration only and should not be construed as limiting the present invention in any way. By referring to the following drawings, readers can understand the embodiments of the present invention and further understand the advantages and technical features of the present invention.

[0019] Figure 1 This is a schematic structural diagram of Example 1 of the utility model.

[0020] Figure 2 This is a schematic structural diagram of Example 2 of the utility model.

[0021] Figure 3 This is a schematic structural diagram of Example 3 of the utility model.

[0022] Reference numerals include:

[0023] 1-core board, 2-upper covering film, 3-lower covering film, 4-glue application surface, 5-surface release film, 6-adhesive layer; 101-upper board, 102-lower board; 601-longitudinal glue line, 602-transverse glue line. DETAILED DESCRIPTION

[0024] It should be noted that:

[0025] The terms "comprise", "comprises", "having" and any variations thereof are intended to cover other possible options under the same logic that are not listed. For example, a process, method, system, product or apparatus that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units that are not explicitly listed or inherent to these processes, methods, products or apparatus.

[0026] In the description of the present utility model, the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, and are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0027] In the description of the present utility model, it is also necessary to explain that, unless otherwise clearly stipulated and limited, the terms "set", "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements.

[0028] For those of ordinary skill in the art, unless otherwise specified, all technical and scientific terms used herein have the same meanings as those generally understood by those of ordinary skill in the field to which the present invention belongs. When there is a conflict, the definitions in this specification shall prevail. In order to enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only embodiments of a part of the present invention, not all embodiments.

[0029] In the utility model, by combining double-layer lamination and cross-bonding technology, the die-cutting board can ensure neat and smooth edges when cutting printed products, thereby improving the overall aesthetics of the product. At the same time, this combined process can also increase the structural strength and stability of the printed products, making them less susceptible to damage during transportation and storage.

[0030] The utility model comprises: a core plate 1, an upper covering film 2, a lower covering film 3 and a glue application surface 4.

[0031] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0032] Although the embodiments of the present invention are described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.

[0033] The content of the present invention can be more easily understood by selecting the following preferred implementation methods and embodiments of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by ordinary technicians in the field to which the present invention belongs. When there is a conflict, the definition in this specification shall prevail.

[0034] Embodiment 1: As attached Figure 1 As shown, an upper coating 2 and a lower coating 3 are respectively provided on the upper and lower surfaces of the core plate 1 , and a glue application surface 4 is provided in a local area on the upper coating 2 on the upper surface of the core plate 1 .

[0035] In the above, the glue application surface 4 adopts hot melt adhesive. During production, the coating machine can be directly adopted for on-line production.

[0036] Preferably, the upper film 2 and the lower film 3 are made of PE film with a thickness between 0.008 and 0.012 mm, and are coated with a slow-release antibacterial agent, which is an inorganic nano-silver ion antibacterial agent. The antibacterial agent uses a colorless and transparent nano-silver solution with a particle size of 0.2-0.4 nm as the main antibacterial raw material, is resistant to high temperatures, and has an antibacterial rate of up to 99%.

[0037] Preferably, the double-layer lamination of the upper lamination 2 and the lower lamination 3 means that a layer of film is covered on both sides of the printed matter, usually polyester film. This lamination can provide additional protection, making the printed matter more durable, while enhancing the visual effect, making the picture brighter and better in texture.

[0038] In the embodiment of the utility model, the upper and lower surfaces of the core board 1 are respectively provided with an upper coating 2 and a lower coating 3 to basically form a printing die-cutting board, which is an important material used in the die-cutting process and can accurately cut and shape printed products according to design requirements.

[0039] Embodiment 2: As attached Figure 2 As shown, in Example 1, a layer of surface release film 5 is further covered on the surface of the upper covering film 2 and the lower covering film 3 provided with the glue application surface 4.

[0040] In the above, the surface release film 5 is a transparent film.

[0041] In particular, the surface release film 5 is a PE film with a thickness between 0.008-0.012 and is coated with a silicone release agent.

[0042] In the embodiment of the utility model, the two technologies of double-layer lamination and die-cutting are combined to provide better protection and molding effects for printed products. In the packaging printing process, by using double-layer lamination technology, the lamination can protect the base material from wear and corrosion, thereby extending the service life of the die-cutting board. The lamination can increase the gloss and smoothness of the surface of the die-cutting board, making it more beautiful in appearance. It can protect the printed products from damage by dirt, moisture and wear, while improving the visual appeal and texture of the product. The die-cutting board ensures that the printed products can be accurately cut and molded according to the design requirements to meet the actual needs of customers. At the same time, the lamination of multiple colors can also add more visual effects to the die-cutting board. The lamination has a certain waterproof performance and can prevent moisture from penetrating into the inside of the die-cutting board.

[0043] In addition, the production cost of double-layer laminated cross-bonded die-cutting boards may be higher than that of single-layer die-cutting boards. This is mainly because the double-layer lamination and special cross-bonding technology increase the complexity of the production process and material costs. Moreover, the technical requirements are high: the production of double-layer laminated cross-bonded die-cutting boards requires high-precision equipment and technical support, and the technical requirements of the manufacturer are high. If the technology is not up to standard, it may lead to unstable product quality or other problems. In the process of double-layer laminated cross-bonding, if the bonding is uneven or there are problems such as bubbles, it may affect the performance and appearance quality of the die-cutting board. Therefore, it is necessary to strictly control the bonding process and quality inspection during the production process.

[0044] Embodiment 3: As attached Figure 3 As shown, the core board 1 is formed by bonding an upper board 101 and a lower board 102, and vertically intersecting longitudinal glue lines 601 and transverse glue lines 602 are respectively applied on the bonding surfaces of the upper board 101 and the lower board 102. After bonding, an adhesive layer 6 with a grid bonding structure is formed on the bonding surfaces of the upper board 101 and the lower board 102, which is uniform and saves adhesive materials.

[0045] In the above, a longitudinal glue line 601 or a transverse glue line 602 is set on one or both surfaces of the upper film 2 or the lower film 3 of the core board 1, and then the surface of the longitudinal glue line 601 or the transverse glue line 602 is covered with a surface release film 5.

[0046] In the above, it can be expanded that a third layer of plywood is arranged between the upper plate 101 and the lower plate 102; the upper plate 101, the lower plate 102 and the third layer of plywood are bonded to form the core plate 1.

[0047] In the embodiment of the utility model, the die-cutting board has higher durability through double-layer film cross-bonding. Due to the use of special die-cutting process and precise cross-bonding technology, the double-layer film cross-bonding die-cutting board can ensure the accuracy and consistency of die-cutting and meet the needs of high-precision cutting.

[0048] In the embodiment of the utility model, cross bonding means that during the double-layer lamination process, two layers of film are bonded together in a cross manner. This bonding method can increase the firmness and stability of the lamination and prevent the film from falling off or warping. At the same time, cross bonding can also improve the folding resistance and wear resistance of the printed matter.

[0049] The implementation principle of this embodiment is as follows: during the preparation process by the coating machine, the surfaces on both sides of the core board 1 are covered with an upper film 2 and a lower film 3. Then, according to the design of the printing plate, a gluing surface 4 is set, and a surface release film 5 is covered on the outside of the gluing surface 4; next, for a more complex core board 1 structure; when the core board 1 has a multi-layer structure inside, a core board 1 with a mesh adhesive layer 6 bonding surface is prepared through a heat-sealing process and equipment; finally, a gluing surface 4 and a surface release film 5 are set on the surface of the core board 1 covered with the upper film 2 and the lower film 3. When this double-layer coated cross-bonded die-cutting board for printing is used, die-cutting is first performed, and then the surface release film 5 is removed, and components are bonded on the gluing surface 4 to assemble a synthetic packaging product.

[0050] Based on the above embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention, so as to avoid exhaustively listing all implementation methods that are unnecessary and impossible to list comprehensively.

Claims

1. A double-layer laminated cross-bonded die-cutting board for packaging printing, comprising a core board (1), an upper laminate (2), a lower laminate (3) and a glue-applied surface (4); characterized in that: An upper film (2) and a lower film (3) are respectively arranged on the upper and lower surfaces of the core plate (1); a glue application surface (4) is arranged in a local area on the upper film (2) on the upper surface of the core plate (1); and a layer of surface release film (5) is further covered on the surface of the upper film (2) and the lower film (3) provided with the glue application surface (4).

2. The double-layer laminated cross-bonded die-cutting board for packaging printing according to claim 1, characterized in that: The thickness of the upper coating (2) and the lower coating (3) is 0.008-0.012 mm.

3. The double-layer laminated cross-bonded die-cutting board for packaging printing according to claim 1, characterized in that: The surface release film (5) is a transparent film.

4. The double-layer laminated cross-bonded die-cutting board for packaging printing according to claim 1, characterized in that: The core board (1) is formed by bonding an upper board (101) and a lower board (102), and vertically intersecting longitudinal glue lines (601) and transverse glue lines (602) are respectively coated on the bonding surfaces of the upper board (101) and the lower board (102); after bonding, an adhesive layer (6) with a grid bonding structure is formed on the bonding surfaces of the upper board (101) and the lower board (102).

5. The double-layer laminated cross-bonded die-cutting board for packaging printing according to claim 1, characterized in that: A longitudinal glue line (601) or a transverse glue line (602) is arranged on one or both surfaces of the upper coating (2) or the lower coating (3) of the core board (1), and then a surface release film (5) is covered on the surface of the longitudinal glue line (601) or the transverse glue line (602).

6. The double-layer laminated cross-bonded die-cutting board for packaging printing according to claim 4, characterized in that: A third layer of plywood is arranged between the upper plate (101) and the lower plate (102).

Citation Information

Patent Citations

  • Inside and outside double -deck tectorial membrane carton

    CN207159705U