Prefabricated aerated concrete block wall of pre-buried electric box

By using prefabricated aerated concrete block walls in thin walls, the quality and efficiency problems in nested electric boxes are solved, higher construction accuracy and lower costs are achieved, and the overall construction efficiency and environmental protection effect are improved.

CN222614614UActive Publication Date: 2025-03-14ELITE ARCHITECTURAL CO LTD
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Patent Information

Application Number
CN202421400552.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-14
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

There are many problems in the construction of nested indoor electric boxes in thin walls, including the risk of wall cracking, accumulation of installation errors caused by dimensional errors, the need for local manual grooves or repairs to open holes, resulting in secondary pollution, extended construction period and increased construction costs.

Method used

Prefabricated aerated concrete block walls are used, including standard blocks and prefabricated blocks. The prefabricated blocks have openings of electrical boxes and grooves through which the pipelines are penetrated. The integrated wall is formed through standardized design and precise positioning.

Benefits of technology

It improves construction quality and efficiency, reduces construction costs, avoids loosening of wall cracks and masonry bonding layers, simplifies construction processes, shortens construction periods, and reduces labor costs and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a prefabricated aerated concrete block wall of a pre-buried electric box, which comprises standard blocks and prefabricated blocks, the standard blocks and the prefabricated blocks are prefabricated autoclaved aerated concrete blocks, and the standard blocks have the specification size of 600mm * 200mm * 100mm; the prefabricated building block is provided with an electric box mounting hole, the prefabricated building block is provided with an upper groove which is positioned above the electric box mounting hole and is convenient for a pipeline to pass through, the prefabricated building block is provided with a lower groove which is positioned below the electric box mounting hole and is convenient for the pipeline to pass through, and the upper groove, the electric box mounting hole and the lower groove are communicated; and the standard building blocks and the prefabricated building blocks are piled up to form a wall body. Prefabricated building blocks with electric box boxes and pipeline reserved holes consistent in size are used as one part of a masonry and are built in a wall body according to positioning. The vibration of post-grooving construction in a traditional method is avoided, and the quality problems of cracks, looseness of a masonry bonding layer and the like are reduced, so that the integrity of the masonry wall and the quality of subsequent plastering engineering are guaranteed.
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Description

Technical Field

[0001] The utility model relates to a prefabricated aerated concrete block wall with a pre-buried electric box. Background Art

[0002] At present, there are many problems with nesting indoor electrical boxes in thin walls with a thickness of 70 to 120 mm. In traditional construction methods, the location of the masonry electrical box usually requires opening a hole in the wall and adding a small lintel. This approach is poor in integrity and easily increases the risk of wall cracking. In addition, there are often errors in the reserved dimensions, which leads to the accumulation of errors during the installation process, thereby affecting the accuracy of the overall installation. Local manual grooving or trimming of holes is often required during the installation process, which not only causes secondary pollution, but also prolongs the construction period and increases the difficulty and cost of construction.

[0003] In addition, although the use of integral prefabricated partition panels can solve the above problems to a certain extent, this method faces cost issues such as transportation and the number of molds in some areas, resulting in a high overall cost. At the same time, due to the limitations of climate and construction conditions, the connections of prefabricated panels in some areas are prone to cracking, affecting the quality of the project. Utility Model Content

[0004] The utility model aims to provide a prefabricated aerated concrete block wall with embedded electric boxes, which can improve construction quality and efficiency and reduce construction costs.

[0005] The purpose of the utility model is achieved in this way:

[0006] A prefabricated aerated concrete block wall for pre-embedded electrical boxes, comprising standard blocks and prefabricated blocks, wherein both the standard blocks and the prefabricated blocks are prefabricated autoclaved aerated concrete blocks, and the standard blocks have a size of 600 mm x 200 mm x 100 mm;

[0007] The prefabricated building block is provided with an electric box installation hole, an upper groove is provided above the electric box installation hole for facilitating the passage of pipelines, and a lower groove is provided below the electric box installation hole for facilitating the passage of pipelines, and the upper groove, the electric box installation hole and the lower groove are connected;

[0008] The standard building blocks and prefabricated building blocks are stacked to form a wall.

[0009] Improve the quality of the project: Use prefabricated blocks with the same size of holes for electrical boxes and pipelines, and lay them in the wall as part of the masonry. Avoid the vibration of post-grooving construction in the traditional method, reduce quality problems such as cracks and loosening of the masonry bonding layer, thereby ensuring the integrity of the masonry wall and the quality of the subsequent plastering project.

[0010] Convenient transportation and installation: The small-scale design of prefabricated blocks makes them easier to transport and install, and adapt to the settings of different construction sites. The standardized production of prefabricated blocks improves the overall efficiency and construction quality of the project.

[0011] Optimize construction efficiency: The prefabrication process enables the pre-embedded electrical box, significantly optimizing the construction process. Compared with the traditional on-site slotting and wiring method, the use of prefabricated blocks greatly reduces the amount of wet work and avoids the risk of wall damage, thereby improving construction efficiency. In addition, the use of prefabricated blocks is conducive to shortening the construction period, reducing labor costs, and improving the overall construction benefits.

[0012] Energy saving and environmental protection: As a lightweight, high-strength thermal insulation material, autoclaved aerated concrete blocks have excellent energy-saving performance. By using prefabricated blocks with nested boxes, the energy consumption of buildings can be effectively reduced and energy utilization efficiency can be improved. At the same time, this construction method reduces on-site wet operations and dust pollution, which is conducive to improving the construction environment and reducing the negative impact on the environment.

[0013] Enhanced safety performance: Autoclaved aerated concrete blocks have high fire resistance and earthquake resistance, providing reliable safety protection for buildings. By adopting prefabricated block structure with embedded box, the integrity of the electric box and the wall is enhanced, the degree of damage to the building masonry caused by earthquakes and other disasters is reduced, and the safety of personnel and property is ensured.

[0014] The purpose of the utility model can also be solved by the following technical measures:

[0015] Furthermore, the specification size of the prefabricated building blocks is 600mmX606mmX100mm, the electric box installation hole is a high-voltage box hole, the size of the high-voltage box hole is 475mmX240mmX100mm, the size of the upper groove is 60mmX183mmX50mm, and the size of the lower groove is 150mmX183mmX50mm.

[0016] Precise positioning and standardized design: The size of the prefabricated blocks is 600mmX606mmX100mm, the size of the electrical box installation hole is 475mmX240mmX100mm, the size of the upper groove is 60mmX183mmX50mm, and the size of the lower groove is 150mmX183mmX50mm. This precise standardized design ensures the accurate installation position of the electrical box and pipelines, reduces installation problems caused by dimensional errors, and improves the accuracy and efficiency of construction.

[0017] Improve construction efficiency: The standardized design of prefabricated blocks eliminates the need for on-site grooving and adjustment during construction, simplifying the construction process. With the precise size and reserved holes of the prefabricated blocks, electrical boxes and pipelines can be installed quickly and accurately, greatly shortening construction time, improving construction efficiency, and reducing labor costs.

[0018] Reduce construction errors and finishing work: Due to the standardized and precise size design of precast blocks, there is almost no need for secondary grooving or finishing during construction, avoiding the accumulation of manual errors and construction errors in traditional methods. This not only improves construction quality, but also reduces secondary pollution and additional costs caused by finishing work.

[0019] Enhanced structural integrity: By positioning the prefabricated blocks in the wall, the vibration of post-grooving construction in the traditional method is avoided, and the problems of wall cracking and loosening of the masonry bonding layer are reduced. The close combination of prefabricated blocks and electrical boxes enhances the integrity of the wall and improves the structural stability and safety of the wall.

[0020] Optimize pipeline layout: Standardized upper and lower grooves are opened on prefabricated blocks, making the layout of pipelines more unified and orderly. This not only improves the consistency of pipeline construction, but also reduces the intersection and confusion of pipelines in the wall, which is convenient for subsequent maintenance and inspection.

[0021] Improved overall benefits: The miniaturized design of prefabricated blocks facilitates transportation and on-site installation, reducing transportation and installation costs. At the same time, standardized production and construction methods improve the overall efficiency of the project, shorten construction period, reduce overall cost, and improve the economic benefits of construction.

[0022] Furthermore, the specification size of the prefabricated building blocks is 600mmX403mmX100mm, the electric box installation hole is a weak current box hole, the size of the weak current box hole is 240mmX200mmX100mm, the size of the upper groove is 180mmX101.5mmX50mm, and the size of the lower groove is 180mmX101.5mmX50mm.

[0023] Adapt to various electrical box installation requirements: The prefabricated blocks are 600mmX403mmX100mm in size and are specially designed for weak current box installation. This design expands the application range of prefabricated blocks, meets the installation requirements of different types of electrical boxes, including the layout of weak current boxes, and increases the flexibility and compatibility of the system.

[0024] Improve construction accuracy: The size of the weak current box opening is 240mmX200mmX100mm, and the size of the upper and lower grooves is 180mmX101.5mmX50mm. These precise standardized dimensions ensure the accurate installation position of the weak current box and pipelines, reduce errors and adjustments during construction, and improve construction accuracy.

[0025] Optimize the wiring of weak current system: By reserving standardized upper and lower grooves in prefabricated blocks, the wiring of weak current system is more unified and orderly. This not only improves the consistency and standardization of weak current system construction, but also reduces the crossing and confusion of pipelines in the wall, which is convenient for subsequent maintenance and repair.

[0026] Reduce construction difficulty and finishing work: Standardized prefabricated blocks avoid on-site slotting and adjustment in traditional methods, simplifying the construction process. There is almost no need for secondary slotting or finishing during the construction process, which reduces the accumulation of manual errors and construction errors, reduces the difficulty of construction, and reduces the risk of secondary pollution and extended construction period.

[0027] Enhanced structural integrity and safety: Prefabricated blocks are positioned and laid in the wall, avoiding problems such as wall cracking and loosening of the masonry bonding layer caused by post-grooving construction vibration. The close combination of the weak current box and prefabricated blocks enhances the integrity and structural stability of the wall and improves the safety performance of the wall.

[0028] Improve construction efficiency and economic benefits: The miniaturized design of prefabricated blocks facilitates transportation and on-site installation, reducing transportation and installation costs. Standardized production and construction methods improve the overall efficiency of the project, shorten the construction period, reduce the overall cost, and improve the overall construction efficiency and economic benefits.

[0029] Improve the construction environment: By reducing wet work and dust pollution on site, the use of prefabricated blocks is conducive to improving the construction environment and reducing the negative impact on the environment. As a lightweight, high-strength thermal insulation material, autoclaved aerated concrete blocks have excellent energy-saving performance, further improving the environmental performance of the building.

[0030] The beneficial effects of the utility model are as follows:

[0031] The utility model adopts prefabricated blocks with the same size of holes for electrical boxes and pipelines, which are laid in the wall as part of the masonry. It avoids the vibration of post-grooving construction in the traditional method, reduces quality problems such as cracks and loosening of the masonry bonding layer, thereby ensuring the integrity of the masonry wall and the quality of the subsequent plastering project.

[0032] The utility model has a miniaturized design of prefabricated blocks, which makes it easier to transport and install and adapt to the setting of different construction sites. The standardized production of prefabricated blocks improves the overall efficiency and construction quality of the project.

[0033] The utility model realizes the pre-embedded electrical box through the prefabrication process, which significantly optimizes the construction process. Compared with the traditional on-site slotting and wiring method, the use of prefabricated blocks greatly reduces the amount of wet work and avoids the risk of wall damage, thereby improving construction efficiency. In addition, the use of prefabricated blocks is conducive to shortening the construction period, reducing labor costs, and improving the overall construction efficiency.

[0034] The utility model uses autoclaved aerated concrete blocks as a light, high-strength thermal insulation material with excellent energy-saving performance. By using prefabricated blocks with nested boxes, the energy consumption of buildings can be effectively reduced and the energy utilization efficiency can be improved. At the same time, this construction method reduces on-site wet operations and dust pollution, which is conducive to improving the construction environment and reducing the negative impact on the environment.

[0035] The utility model, the autoclaved aerated concrete block has high fire resistance and earthquake resistance, providing reliable safety guarantee for the building. By adopting the prefabricated block structure of the embedded box, the integrity of the electric box and the wall is enhanced, the degree of damage to the building masonry caused by earthquakes and other disasters is reduced, and the safety of personnel and property is ensured.

[0036] The utility model adopts prefabricated blocks with specifications of 600mmX403mmX100mm. Through standardized design and reasonable structural layout, it not only improves the accuracy and efficiency of weak-current box installation, but also optimizes the wiring of the weak-current system, enhances the integrity and safety of the wall, and brings many beneficial effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 This is a schematic diagram of prefabricated blocks (with a hole for the high-voltage box).

[0038] Figure 2 A top view of the prefabricated block (with a hole for the power box)

[0039] Figure 3 Main view of a wall made of prefabricated blocks and standard blocks (for installing power boxes).

[0040] Figure 4 A three-dimensional diagram of a wall made of prefabricated blocks and standard blocks (used to install a high-voltage box).

[0041] Figure 5 This is a schematic diagram of prefabricated blocks (with a hole for the low-voltage box).

[0042] Figure 6 A top view of the prefabricated block (with a hole for the weak current box)

[0043] Figure 7Main view of a wall composed of prefabricated blocks and standard blocks (for installing low-voltage boxes).

[0044] Figure 8 A three-dimensional diagram of a wall made of prefabricated blocks and standard blocks (used to install low-voltage boxes). DETAILED DESCRIPTION

[0045] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0046] Embodiment 1, combination Figures 1 to 4 As shown, a prefabricated aerated concrete block wall for pre-embedded electrical boxes includes a standard block 1 and a prefabricated block 2, wherein both the standard block 1 and the prefabricated block 2 are prefabricated autoclaved aerated concrete blocks, and the standard block 1 has a size of 600mmX200mmX100mm;

[0047] The prefabricated block 2 is provided with an electric box installation hole 3, an upper groove 4 is provided above the electric box installation hole 3 for facilitating the passage of pipelines, and a lower groove 5 is provided below the electric box installation hole 3 for facilitating the passage of pipelines, and the upper groove 4, the electric box installation hole 3 and the lower groove 5 are connected;

[0048] The standard building blocks 1 and the prefabricated building blocks 2 are stacked to form a wall 6 .

[0049] Furthermore, the specification size of the prefabricated building block 2 is 600mmX606mmX100mm, the electric box installation opening 3 is a high-voltage box opening, the size of the high-voltage box opening is 475mmX240mmX100mm, the size of the upper groove 4 is 60mmX183mmX50mm, and the size of the lower groove 5 is 150mmX183mmX50mm.

[0050] The above-mentioned embodiment 1 is adapted to install a high-voltage power box.

[0051] Embodiment 2, combined Figures 5 to 8 As shown, a prefabricated aerated concrete block wall for pre-embedded electrical boxes includes a standard block 1 and a prefabricated block 2, wherein both the standard block 1 and the prefabricated block 2 are prefabricated autoclaved aerated concrete blocks, and the standard block 1 has a size of 600mmX200mmX100mm;

[0052] The prefabricated block 2 is provided with an electric box installation hole 3, an upper groove 4 is provided above the electric box installation hole 3 for facilitating the passage of pipelines, and a lower groove 5 is provided below the electric box installation hole 3 for facilitating the passage of pipelines, and the upper groove 4, the electric box installation hole 3 and the lower groove 5 are connected;

[0053] The standard building blocks 1 and the prefabricated building blocks 2 are stacked to form a wall 6 .

[0054] Furthermore, the specification size of the prefabricated building block 2 is 600mmX403mmX100mm, the electric box installation opening 3 is a weak current box opening, the size of the weak current box opening is 240mmX200mmX100mm, the size of the upper groove 4 is 180mmX101.5mmX50mm, and the size of the lower groove 5 is 180mmX101.5mmX50mm.

[0055] The above-mentioned embodiment 1 is adapted to install a weak current box.

[0056] The implementation steps of the above two embodiments are as follows:

[0057] Develop a prefabricated block production plan: According to the requirements of the decoration design and mechanical and electrical engineering, develop a prefabricated block production plan. Determine the use location and prefabrication quantity of the prefabricated blocks to meet the project needs.

[0058] Technical review and numbering: The planned prefabricated blocks will be technically reviewed with the electromechanical and decoration professionals to determine the use specifications and pre-embedded requirements of the prefabricated blocks. The use locations of the prefabricated blocks and their respective numbers will help construction personnel to quickly and accurately find the required prefabricated blocks and improve construction efficiency. The numbering system should be clear, easy to identify, and convenient for management and retrieval. Through technical review, potential problems and risks can be discovered, and adjustments and optimizations can be made in a timely manner to ensure the quality of the production and installation of prefabricated blocks.

[0059] Template design and production: Complete the template design and production of prefabricated blocks, formulate the production time sequence, maintenance and finished product completion time. Ensure that the prefabricated blocks meet the specified performance indicators before delivery.

[0060] Pre-installation and briefing work: After checking the integrity of the prefabricated blocks at the construction site, pre-installation is carried out according to the numbers of the prefabricated blocks. Before construction, briefing work should be done to ensure that all construction personnel understand the installation methods and precautions of the prefabricated blocks to ensure smooth construction.

[0061] Through the above steps, the quality and efficiency of the prefabricated aerated concrete block wall with embedded electrical boxes can be ensured during the production and installation process, the construction difficulty and cost can be reduced, and the overall project benefits can be improved.

Claims

1. A prefabricated aerated concrete block wall with a pre-embedded electrical box, comprising a standard block (1) and a prefabricated block (2), characterized in that: The standard building blocks (1) and the prefabricated building blocks (2) are both prefabricated autoclaved aerated concrete building blocks, and the standard building blocks (1) have a size of 600 mm x 200 mm x 100 mm; The prefabricated building block (2) is provided with an electric box installation hole (3), an upper groove (4) is provided on the prefabricated building block (2) above the electric box installation hole (3) for facilitating the passage of pipelines, and a lower groove (5) is provided on the prefabricated building block (2) below the electric box installation hole (3) for facilitating the passage of pipelines, and the upper groove (4), the electric box installation hole (3) and the lower groove (5) are connected; The standard building blocks (1) and the prefabricated building blocks (2) are stacked to form a wall (6).

2. The prefabricated aerated concrete block wall with embedded electrical box according to claim 1, characterized in that: The specification size of the prefabricated building block (2) is 600mmX606mmX100mm, the electric box installation hole (3) is a strong electric box hole, the size of the strong electric box hole is 475mmX240mmX100mm, the size of the upper groove (4) is 60mmX183mmX50mm, and the size of the lower groove (5) is 150mmX183mmX5mm.

3. The prefabricated aerated concrete block wall with embedded electrical box according to claim 1, characterized in that: The specification size of the prefabricated building block (2) is 600mmX403mmX100mm, the electric box installation opening (3) is a weak current box opening, the size of the weak current box opening is 240mmX200mmX100mm, the size of the upper groove (4) is 180mmX101.5mmX50mm, and the size of the lower groove (5) is 180mmX101.5mmX50mm.