Concrete surface vibration leveler

By designing a concrete surface vibration leveler driven by motor, the vibration plate and auxiliary nails are used to shake out air bubbles and level the concrete surface, and the concrete residue is removed through the design of gears and handles, the problems of long construction time, large equipment wear and lack of cleaning functions in the existing technology are solved, and the efficient and low-cost concrete leveling and cleaning effects are achieved.

CN222614860UActive Publication Date: 2025-03-14SUNAC (TIANJIN) CEMENT PRODUCTS CO LTD
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Patent Information

Application Number
CN202421316149.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-14
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing concrete surface vibration leveler needs to be vibrated twice when used, resulting in a longer construction time, reducing working efficiency, and may lead to microcracks inside the concrete, affecting its long-term performance. In addition, existing equipment lacks cleaning function for flat panels, which may lead to concrete quality problems.

Method used

A concrete surface vibration leveler was designed, using a motor to drive the turntable and connecting rods to move, drive the vibration plate and auxiliary nails to reciprocate in the vertical direction, shock bubbles and level the concrete surface. At the same time, through the design of gears and handles, the flat rod can rotate the scraper to remove concrete residue from the flat rod surface.

Benefits of technology

It shortens construction time, improves work efficiency, reduces equipment wear and construction costs, reduces defects and voids in concrete, improves its density and strength, and avoids the occurrence of concrete quality problems.

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    Figure CN222614860U_ABST
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Abstract

The utility model provides a concrete surface vibration leveler, which relates to the technical field of vibration levelers and comprises a first connecting frame, a motor fixedly connected to one side of the first connecting frame, a turntable fixedly connected to the output end of the motor, a first connecting rod hinged to one side of the turntable, and a second connecting rod hinged to one end of the first connecting rod. A vibrating plate is fixedly connected to the bottom of the second connecting rod, an auxiliary nail is fixedly connected to the lower surface of the vibrating plate, a shell is fixedly connected to the side, close to the motor, of the first connecting frame, the shell is slidably connected with the second connecting rod, and first handles are arranged on the two sides of the shell and fixedly connected with the first connecting frame; according to the utility model, the construction time is shortened, the working efficiency is improved, the equipment abrasion is reduced, the construction cost is reduced, defects and gaps in concrete are reduced, and the compactness and strength are further improved; and the leveling roller can be driven to rotate, concrete on the surface of the leveling roller is removed, and the problem of concrete quality caused by mixing of residues and new concrete is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of vibration levelers, in particular to a concrete surface vibration leveler. Background Art

[0002] Concrete surface vibrating leveler is an important tool in the construction field, mainly used for leveling and compacting the concrete surface. Concrete surface vibrating leveler is a special equipment that level and compacts the concrete surface through vibration and compaction. It uses the principle of high-speed rotation or reciprocating vibration to generate a strong vibration force to disperse the particles in the wet concrete and discharge the bubbles in it, thereby enhancing the fluidity and density of the concrete.

[0003] After searching, the utility model with the announcement number CN204059988U discloses a concrete surface vibration leveler. Although the utility model patent ensures the leveling effect of the concrete surface through a vibration motor with an eccentric block, it will not affect the leveling effect of the leveling plate, ensuring that any part of the leveling plate can achieve a good leveling effect during the working process; it solves the problem that the gravity of the vibration motor is completely concentrated in the same position, resulting in a high pressure on this part; but

[0004] First, the utility model needs to be vibrated twice when used. The first time is mainly to make the concrete dense, and the second time is mainly to make the concrete surface flat, which prolongs the construction time, thereby reducing work efficiency and may cause equipment wear, thereby increasing construction costs. At the same time, excessive vibration may cause micro cracks inside the concrete, thereby affecting its long-term performance;

[0005] Second, the utility model lacks the function of cleaning the leveling plate. If the leveling plate is not cleaned in time after use, the concrete residue from the previous use may remain on it. When the leveling plate is used again to process concrete, the residue may be mixed with the new concrete, resulting in quality problems of the concrete.

[0006] Therefore, a concrete surface vibration leveler is proposed. Utility Model Content

[0007] In view of this, the utility model provides a concrete surface vibration leveler to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.

[0008] The technical solution of the utility model is achieved as follows: a concrete surface vibration leveler comprises a connecting frame 1, one side of the connecting frame 1 is fixedly connected to a motor, the output end of the motor is fixedly connected to a turntable, one side of the turntable is hinged with a connecting rod 1, one end of the connecting rod 1 is hinged with a connecting rod 2, the bottom of the connecting rod 2 is fixedly connected to a vibration plate, the lower surface of the vibration plate is fixedly connected to an auxiliary nail, the side of the connecting frame 1 close to the motor is fixedly connected to a shell, the shell is slidably connected to the connecting rod 2, handles 1 are provided on both sides of the shell, the handles 1 are fixedly connected to the connecting frame 1, the side of the connecting frame 1 away from the motor is fixedly connected to the connecting frame 2, and the outer wall of the connecting frame 2 is rotatably connected to a leveling stick.

[0009] Further preferably, one side of the leveling roller is fixedly connected with gear one, the outer wall of gear one is meshingly connected with gear two, the gear two is rotatably connected to the outer wall of connecting frame two, the connecting frame one is fixedly connected with a telescopic rod and a spring, the spring is sleeved on the outer wall of the telescopic rod, one end of the telescopic rod and the spring is fixedly connected with a baffle, one side of the baffle is fixedly connected with connecting rod three, the connecting rod three slides in the outer wall of connecting frame one, one end of the connecting rod three is fixedly connected with a scraper, and the scraper is in contact with the leveling roller.

[0010] Further preferably, there are multiple auxiliary nails, and the multiple auxiliary nails are evenly distributed.

[0011] Further preferably, one side of the gear 2 is fixedly connected with a handle 2. The handle 2 facilitates the staff to rotate the gear 2.

[0012] Further preferably, the telescopic rod, spring and baffle are provided in two groups, and the two groups of telescopic rod, spring and baffle are located on both sides of the leveling roller. The two groups of telescopic rod, spring and baffle support the scraper more stably.

[0013] Further preferably, a support wheel is fixedly connected to one side of a bottom of the connecting frame close to the motor, and the number of the support wheels is two.

[0014] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0015] 1. The motor of the utility model drives the turntable and the first and second connecting rods to move, thereby driving the vibration plate and the auxiliary nails to reciprocate in the vertical direction to vibrate out the bubbles. After the bubbles are vibrated out, the leveling rod passes over the concrete surface to level the concrete surface, thereby shortening the construction time, improving work efficiency and reducing equipment wear, thereby reducing construction costs and reducing defects and voids in the concrete, further improving its density and strength;

[0016] 2. After the use of the utility model, the staff rotates handle 2, and the rotation of handle 2 drives gear 2 and gear 1 to rotate, thereby driving the leveling rod to rotate, and the concrete on the surface of the leveling rod is removed to prevent the residue from mixing with the new concrete, which leads to quality problems of the concrete.

[0017] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0020] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;

[0021] Figure 3 The partial cross-sectional structure of the utility model is shown in FIG. Figure 1 ;

[0022] Figure 4 The partial cross-sectional structure of the utility model is shown in FIG. Figure 2 .

[0023] Figure numerals: 1. connecting frame 1; 2. motor; 3. turntable; 4. connecting rod 1; 5. connecting rod 2; 6. vibration plate; 7. auxiliary nail; 8. shell; 9. handle 1; 10. connecting frame 2; 11. leveling stick; 12. gear 1; 13. gear 2; 14. telescopic rod; 15. spring; 16. baffle; 17. connecting rod 3; 18. scraper; 19. handle 2; 20. support wheel. DETAILED DESCRIPTION

[0024] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0025] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0026] like Figure 1-4 As shown, an embodiment of the utility model provides a concrete surface vibration leveler: it includes a connecting frame 1, a motor 2 is fixedly connected to one side of the connecting frame 1, a turntable 3 is fixedly connected to the output end of the motor 2, a connecting rod 4 is hinged to one side of the turntable 3, a connecting rod 2 5 is hinged to one end of the connecting rod 4, a vibration plate 6 is fixedly connected to the bottom of the connecting rod 2 5, an auxiliary nail 7 is fixedly connected to the lower surface of the vibration plate 6, a shell 8 is fixedly connected to the side of the connecting frame 1 close to the motor 2, the shell 8 is slidably connected to the connecting rod 2 5, handles 19 are arranged on both sides of the shell 8, the handles 9 are fixedly connected to the connecting frame 1, a connecting frame 2 10 is fixedly connected to the side of the connecting frame 1 away from the motor 2, and a leveling stick 11 is rotatably connected to the outer wall of the connecting frame 2 10.

[0027] In one embodiment, a gear 12 is fixedly connected to one side of the leveling roller 11, and a gear 2 13 is meshedly connected to the outer wall of the gear 12. The gear 2 13 is rotatably connected to the outer wall of the connecting frame 2 10. A telescopic rod 14 and a spring 15 are fixedly connected inside the connecting frame 1. The spring 15 is sleeved on the outer wall of the telescopic rod 14. One end of the telescopic rod 14 and the spring 15 is fixedly connected to a baffle 16. One side of the baffle 16 is fixedly connected to a connecting rod 3 17. The connecting rod 3 17 slides inside the outer wall of the connecting frame 1. A scraper 18 is fixedly connected to one end of the connecting rod 3 17, and the scraper 18 contacts the leveling roller 11.

[0028] In one embodiment, the number of auxiliary nails 7 is multiple, and the multiple auxiliary nails 7 are evenly distributed. A handle 2 19 is fixedly connected to one side of the gear 2 13. The handle 2 19 is convenient for the staff to rotate the gear 2 13. Two groups of telescopic rods 14, springs 15 and baffles 16 are provided, and the two groups of telescopic rods 14, springs 15 and baffles 16 are located on both sides of the leveling roller 11. The two groups of telescopic rods 14, springs 15 and baffles 16 support the scraper 18 more stably. A support wheel 20 is fixedly connected to one side of the bottom of the connecting frame 1 close to the motor 2, and the number of the support wheels 20 is two.

[0029] When the utility model is in operation, the concrete surface vibration leveler is moved to the position of the unsolidified concrete that needs to be leveled, the staff member holds the handle 19 and moves back, and at the same time starts the motor 2, the motor 2 drives the turntable 3 and the connecting rod 14 to rotate, the connecting rod 14 rotates and drives the connecting rod 2 5 to move, and the connecting rod 2 5 makes a vertical reciprocating motion with the rotation of the connecting rod 14 under the cooperation of the shell 8, thereby driving the vibration plate 6 and the auxiliary nail 7 to make a reciprocating motion in the vertical direction, and under the cooperation of the vibration plate 6, the larger bubbles in the concrete are punctured, and the smaller bubbles are shaken out, and after the bubbles are shaken out, the leveling stick 11 passes over the concrete surface The concrete surface is leveled, thereby shortening the construction time, improving work efficiency and reducing equipment wear, thereby reducing construction costs while reducing defects and gaps in the concrete, further improving its density and strength; after use, the staff turns handle 2 19, and the rotation of handle 2 19 drives gear 2 13 and gear 1 12 to rotate, thereby driving the leveling rod 11 to rotate. Since the leveling rod 11 is a polygon, with the cooperation of the telescopic rod 14 and the spring 15, the scraper 18 fits more closely to the surface of the leveling rod 11, and the concrete on the surface of the leveling rod 11 is removed to prevent the residue from mixing with the new concrete, which will cause quality problems of the concrete.

[0030] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A concrete surface vibrating leveler, characterized in that: The invention comprises a connecting frame (1), wherein one side of the connecting frame (1) is fixedly connected to a motor (2), the output end of the motor (2) is fixedly connected to a turntable (3), one side of the turntable (3) is hingedly connected to a connecting rod (4), one end of the connecting rod (4) is hingedly connected to a connecting rod (5), the bottom of the connecting rod (5) is fixedly connected to a vibration plate (6), the lower surface of the vibration plate (6) is fixedly connected to an auxiliary nail (7), the side of the connecting frame (1) close to the motor (2) is fixedly connected to a shell (8), the shell (8) is slidably connected to the connecting rod (5), handles (9) are provided on both sides of the shell (8), the handles (9) are fixedly connected to the connecting frame (1), the side of the connecting frame (1) away from the motor (2) is fixedly connected to a connecting frame (10), and the outer wall of the connecting frame (10) is rotatably connected to a leveling rod (11).

2. A concrete surface vibrating leveler according to claim 1, characterized in that: One side of the leveling roller (11) is fixedly connected with a gear one (12), the outer wall of the gear one (12) is meshingly connected with a gear two (13), the gear two (13) is rotatably connected to the outer wall of the connecting frame two (10), the connecting frame one (1) is fixedly connected with a telescopic rod (14) and a spring (15), the spring (15) is sleeved on the outer wall of the telescopic rod (14), one end of the telescopic rod (14) and the spring (15) is fixedly connected with a baffle (16), one side of the baffle (16) is fixedly connected with a connecting rod three (17), the connecting rod three (17) slides in the outer wall of the connecting frame one (1), one end of the connecting rod three (17) is fixedly connected with a scraper (18), and the scraper (18) contacts the leveling roller (11).

3. A concrete surface vibrating leveler according to claim 1, characterized in that: The number of the auxiliary nails (7) is multiple, and the multiple auxiliary nails (7) are evenly distributed.

4. A concrete surface vibrating leveler according to claim 2, characterized in that: One side of the second gear (13) is fixedly connected with a second handle (19).

5. A concrete surface vibrating leveler according to claim 2, characterized in that: The telescopic rod (14), spring (15) and baffle (16) are provided in two groups, and the two groups of the telescopic rod (14), spring (15) and baffle (16) are located on both sides of the leveling roller (11).

6. A concrete surface vibrating leveler according to claim 1, characterized in that: A support wheel (20) is fixedly connected to one side of the bottom of the connecting frame 1 (1) close to the motor (2), and the number of the support wheels (20) is two.

Citation Information

Patent Citations

  • Concrete surface vibration leveler

    CN204059988U