Wear-resistant slag discharge valve

By combining wear-resistant blocks with valve plates in the anti-wear slag discharge valve, and using the lifting mechanism to achieve convenient disassembly and replacement of wear-resistant blocks, the problem of short service life of existing valves due to wear is solved, and a longer service life and higher replacement convenience is achieved.

CN222616028UActive Publication Date: 2025-03-14高邮市龙华机械有限公司
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Patent Information

Application Number
CN202420503686.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-03-14
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

Existing valves are prone to short service life due to fluid erosion and impurity wear during long-term use, and need to be replaced regularly.

Method used

A wear-resistant slag discharge valve is designed, using a wear-resistant block and a valve plate to combine it, and the wear-resistant block is easily disassembled and replaced by a lifting mechanism, reducing the lifting height of the valve plate and improving the convenience of replacement.

Benefits of technology

Through the design of wear-resistant blocks, the service life of the valve plate is extended, the convenience of replacement is improved, and the replacement cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valves, in particular to a wear-resistant slag discharge valve which comprises a valve body, a first valve plate is connected inside the valve body in an up-down sliding mode, a wear-resistant block is installed on the first valve plate, the wear-resistant block is composed of two identical parts, and a second valve plate is connected inside the valve body and located on one side of the first valve plate in an up-down sliding mode. A fixing frame is fixedly connected to the upper portion of the valve body and located between the first valve plate and the second valve plate, and a lifting mechanism used for lifting the first valve plate and the second valve plate is installed on the fixing frame. The wear-resisting block is designed, the service life of the first valve plate is prolonged through the wear-resisting block, and the lifting height of the first valve plate can be reduced through the split design of the wear-resisting block, so that the convenience during disassembly is improved. The valve plate I and the valve plate II are designed, the valve body is temporarily closed through the valve plate II, and the pipeline does not need to be closed from the upstream, so that the wear-resistant block can be detached after the valve plate I is lifted, and the convenience during replacement is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valves, in particular to an anti-wear slag discharge valve. Background Art

[0002] The valve is a control component in the fluid conveying system, which has the functions of shutoff, regulation, diversion, backflow prevention, pressure stabilization, diversion or overflow pressure relief. Among them, the slag discharge valve is a device used to control and regulate the discharge of solid particles in the fluid medium. It is usually suitable for media containing high concentrations of solid particles, such as coal powder, ash, cement, sand, etc. The slag discharge valve can control the flow rate and discharge volume of solid particles by opening and closing the valve.

[0003] At present, the valve includes a valve body and a valve plate arranged in the valve body. Long-term use may cause the following problems: the valve plate may be easily worn by the fluid due to long-term erosion, and various impurities may be carried by the fluid, resulting in a short service life of the valve plate, which needs to be replaced regularly. Therefore, those skilled in the art provide an anti-wear slag discharge valve to solve the problems raised in the above background technology. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides an anti-wear slag discharge valve, including a valve body, a valve plate 1 is slidably connected to the inside of the valve body, a wear-resistant block is installed on the valve plate 1, the wear-resistant block is composed of two identical parts, a valve plate 2 is slidably connected to one side of the valve plate 1 inside the valve body, a fixing frame is fixedly connected above the valve body, the fixing frame is located between the valve plate 1 and the valve plate 2, and a lifting mechanism for lifting and lowering the valve plate 1 and the valve plate 2 is installed on the fixing frame.

[0005] Preferably: both sides of the valve plate 1 and the valve plate 2 have the same contour as the inner contour of the valve body, and both sides of the valve plate 1 and the valve plate 2 fit in with the inner contour of the valve body.

[0006] Preferably: the valve plate 1 includes a plate body, a mounting groove is opened at the lower end of the plate body, the wear-resistant block is located inside the mounting groove, a disassembly opening is provided in the mounting groove near the upper end of the plate body, the disassembly opening can completely accommodate half of the wear-resistant block, and a pressure plate is provided on the plate body above the disassembly opening.

[0007] Preferably, a plurality of grooves are provided on one side of the wear-resistant block, the grooves are close to the second valve plate, and a wear-resistant coating is provided on the outer side of the grooves.

[0008] Preferably, connecting flanges are provided at both ends of the valve body, and a plurality of connecting holes are provided on the connecting flanges.

[0009] Preferably: the lifting mechanism includes a handwheel, which is rotatably connected to the fixed frame, a threaded rod is connected to the internal thread of the handwheel, a connecting block is connected below the threaded rod, a connecting rod is inserted into the connecting block, and through holes are provided above valve plate one and valve plate two, and the connecting rod can be inserted into valve plate one and valve plate two.

[0010] Preferably, two sides of the valve plate are provided with grooves, the interior of the grooves is connected with clamping strips, and the clamping strips are made of elastic material.

[0011] Technical effects and advantages of the utility model:

[0012] 1. The utility model is designed with a wear-resistant block to increase the service life of the valve plate 1. The wear-resistant block is designed in a split type, so that the height of the valve plate 1 can be reduced, thereby improving the convenience of disassembly.

[0013] 2. The utility model is designed with valve plate 1 and valve plate 2, and the valve body is temporarily closed by valve plate 2, without closing the pipeline from the upstream, so that the wear-resistant block can be removed by lifting valve plate 1, which improves the convenience of replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure provided by this application;

[0015] Figure 2 It is a schematic diagram of the structure inside the valve body provided by the present application;

[0016] Figure 3 is a structural schematic diagram of the connecting rod provided by the present application;

[0017] Figure 4 It is a structural schematic diagram of the valve plate 1 provided in this application;

[0018] In the figure:

[0019] 1. Valve body; 2. Fixed bracket; 3. Hand wheel; 4. Threaded rod; 41. Connecting rod; 5. Valve plate 1; 51. Plate body; 52. Mounting groove; 53. Wear-resistant block; 54. Disassembly port; 55. Pressure plate; 6. Valve plate 2; 61. Card strip. DETAILED DESCRIPTION

[0020] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.

[0021] It should be noted that, unless otherwise clearly stipulated and limited, the terms "installed", "provided with", "sleeved / connected", "connected", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two components.

[0022] See also Figures 1 to 4 In this embodiment, an anti-wear slag discharge valve is provided, including a valve body 1, a valve plate 5 is slidably connected to the inside of the valve body 1, a wear-resistant block 53 is installed on the valve plate 5, and the wear-resistant block 53 consists of two identical parts, a valve plate 2 6 is slidably connected to the inside of the valve body 1 on one side of the valve plate 1 5, a fixing frame 2 is fixedly connected above the valve body 1, the fixing frame 2 is located between the valve plate 1 5 and the valve plate 2 6, and a lifting mechanism for lifting and lowering the valve plate 1 5 and the valve plate 2 6 is installed on the fixing frame 2.

[0023] When in use, the valve plate 1 5 and the valve plate 2 6 can be driven to move up and down respectively through the lifting mechanism. In daily use, the valve plate 1 5 is moved up and down to achieve the purpose of opening and closing the valve body 1. The wear resistance of the valve plate 1 5 is improved by the wear-resistant block 53, thereby improving the service life of the valve plate 1 5. When the valve plate 1 5 needs to be replaced, the valve body 1 is closed by lowering the valve plate 2 6, and then the valve plate 1 5 is raised, so that the height of the valve plate 1 5 only needs to leak out half the height of the wear-resistant block 53, and the entire wear-resistant block 53 can be taken out for replacement. At the same time, according to the wear condition of the wear-resistant block 53, half of the wear-resistant block can be replaced to achieve the purpose of saving costs.

[0024] In further embodiments, see Figure 2 The two sides of the valve plate 1 5 and the valve plate 2 6 have the same contour as the inner contour of the valve body 1, and the two sides of the valve plate 1 5 and the valve plate 2 6 fit the inner contour of the valve body 1. The inner contour of the valve body 1 is a plurality of stepped structures, and after the valve plate 1 5 and the valve plate 2 6 are lowered, the plurality of channels with different diameters in the inner contour of the valve body 1 can be blocked, thereby closing the valve body 1.

[0025] In further embodiments, see Figure 4The valve plate 1 5 includes a plate body 51, a mounting groove 52 is provided at the lower end of the plate body 51, a wear-resistant block 53 is located inside the mounting groove 52, a disassembly opening 54 is provided near the upper end of the plate body 51, and the disassembly opening 54 can completely accommodate half of the wear-resistant block 53, and a pressing plate 55 is provided on the plate body 51 above the disassembly opening 54. The mounting groove 52 matches the outer contour of the entire wear-resistant block 53 so that the entire wear-resistant block 53 can be accommodated. The lower half of the wear-resistant block 53 is provided with a protruding edge so that it cannot be laterally moved away from the mounting groove 52 and can only be laterally moved out through the disassembly opening 54. When in use, the disassembly opening 54 is blocked by the pressing plate 55 to prevent half of the wear-resistant block 53 from moving out. At the same time, the pressing plate 55 remains in contact with the inside of the valve body 1 during use so that it cannot move laterally, thereby limiting the wear-resistant block 53. When half of the wear-resistant block 53 is a semi-cylindrical body, when it leaks out of the disassembly opening 54, the upper wear-resistant block 53 is taken out horizontally, and then the lower wear-resistant block 53 is rotated so that the lower wear-resistant block 53 is rotated to the upper disassembly opening 54, so as to take out the lower wear-resistant block 53. When half of the wear-resistant block 53 is located in a rectangular body, when the upper wear-resistant block 53 is taken out horizontally, the lower wear-resistant block 53 is moved upward and taken out horizontally.

[0026] In a further embodiment, a plurality of grooves are provided on one side of the wear-resistant block 53, the grooves are close to the valve plate 2 6, and a wear-resistant coating is provided on the outer side of the grooves. The grooves reduce the area of ​​direct collision between the wear-resistant block 53 and particles, reduce wear, and the wear-resistant ability of the wear-resistant block 53 is further enhanced by the wear-resistant coating.

[0027] In further embodiments, see Figure 1 The valve body 1 has connecting flanges at both ends, and a plurality of connecting holes are provided on the connecting flanges. The connecting flanges are connected to the pipeline, and bolts or other fasteners are inserted through the connecting holes to fasten the valve body 1 to avoid separation from the pipeline.

[0028] In further embodiments, see Figure 3 The lifting mechanism includes a hand wheel 3, which is rotatably connected to the fixing frame 2. A threaded rod 4 is threadedly connected to the inside of the hand wheel 3, and a connecting block is connected to the bottom of the threaded rod 4. A connecting rod 41 is inserted into the inside of the connecting block. Through holes are provided above the valve plate 1 5 and the valve plate 2 6, and the connecting rod 41 can be inserted into the valve plate 1 5 and the valve plate 2 6. The threaded rod 4 can be driven to rotate by rotating the hand wheel 3, and the threaded rod 4 is lifted after rotating. The connecting rod 41 below is inserted into the through hole of the valve plate 1 5 or the valve plate 2 6, thereby driving the valve plate 1 5 or the valve plate 2 6 to rise and fall, thereby realizing the opening and closing functions of the valve plate 1 5 and the valve plate 2 6, and the disassembly and replacement functions of the valve plate 1 5.

[0029] In further embodiments, see Figure 2The valve plate 2 6 is provided with slots on both sides, and a clip 61 is connected inside the slots. The clip 61 is made of elastic material. When leaking out of the valve body 1 through the clip 61, it can pop out. The clip 61 supports the valve plate 2 6 to prevent the valve plate 2 6 from falling. When the valve plate 2 6 is driven to move downward, the clip 61 can be pressed to be stored inside the slot, so that it can extend into the valve body 1.

[0030] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.

Claims

1. An anti-wear slag discharge valve, comprising a valve body (1), characterized in that: The valve body (1) is internally connected to a valve plate 1 (5) in a sliding manner, and a wear-resistant block (53) is installed on the valve plate 1 (5). The wear-resistant block (53) is composed of two identical parts. The valve body (1) is internally connected to a valve plate 2 (6) in a sliding manner on one side of the valve plate 1 (5). A fixing frame (2) is fixedly connected above the valve body (1). The fixing frame (2) is located between the valve plate 1 (5) and the valve plate 2 (6). A lifting mechanism for lifting and lowering the valve plate 1 (5) and the valve plate 2 (6) is installed on the fixing frame (2).

2. The wear-resistant slag discharge valve according to claim 1, characterized in that: The two sides of the valve plate 1 (5) and the valve plate 2 (6) have the same contour as the interior of the valve body (1), and the two sides of the valve plate 1 (5) and the valve plate 2 (6) fit in with the interior of the valve body (1).

3. The wear-resistant slag discharge valve according to claim 2, characterized in that: The valve plate 1 (5) comprises a plate body (51), a mounting groove (52) is provided at the lower end of the plate body (51), a wear-resistant block (53) is located inside the mounting groove (52), a disassembly opening (54) is provided near the upper end of the plate body (51), the disassembly opening (54) can completely accommodate half of the wear-resistant block (53), and a pressure plate (55) is provided on the plate body (51) above the disassembly opening (54).

4. The wear-resistant slag discharge valve according to claim 3, characterized in that: A plurality of grooves are provided on one side of the wear-resistant block (53), the grooves are close to the second valve plate (6), and a wear-resistant coating is provided on the outer side of the grooves.

5. The wear-resistant slag discharge valve according to claim 1, characterized in that: The valve body (1) is provided with connecting flanges at both ends, and the connecting flanges are provided with a plurality of connecting holes.

6. The wear-resistant slag discharge valve according to claim 1, characterized in that: The lifting mechanism comprises a hand wheel (3), the hand wheel (3) is rotatably connected to the fixing frame (2), a threaded rod (4) is internally threadedly connected to the hand wheel (3), a connecting block is connected below the threaded rod (4), a connecting rod (41) is inserted into the connecting block, and through holes are provided above the valve plate 1 (5) and the valve plate 2 (6), and the connecting rod (41) can be inserted into the valve plate 1 (5) and the valve plate 2 (6).

7. The wear-resistant slag discharge valve according to claim 1, characterized in that: The valve plate 2 (6) is provided with grooves on both sides, and a clamping strip (61) is connected inside the groove, and the clamping strip (61) is made of elastic material.