Cooling device used after metal silicon smelting

By using a support mechanism and a cooling mechanism in the ferrosilicon cooling device, uniform cooling of ferrosilicon and improved airflow flowability are achieved, the problems of insufficient cooling efficiency and airflow flowability in the prior art are solved, and the cooling efficiency and production efficiency of ferrosilicon are improved.

CN222617604UActive Publication Date: 2025-03-14XICHUAN JIUSHENG PHOTOVOLTAIC MATERIALS CO LTD
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Patent Information

Application Number
CN202421214326.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-14
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing ferrosilicon cooling devices have shortcomings in cooling efficiency and airflow flowability, resulting in a long cooling time of ferrosilicon, which affects production efficiency.

Method used

Instead of the rollers, uniform cooling of ferrosilicon is achieved through the circumferential distribution of the lever and equal gaps of the lever. A nozzle is set on both the upper and lower sides of the chassis through the cooling mechanism, and the blown airflow blows the upper and lower parts of the ferrosilicon. At the same time, air concentrating ducts, air outlet ducts, air intake ducts and branch pipes are used to improve the flowability and cooling efficiency of the airflow.

Benefits of technology

It improves the cooling efficiency of ferrosilicon, shortens the time required for complete cooling, enhances the airflow flow, reduces the airflow temperature sucked by the fan, further improves the cooling efficiency, and extends the service life of the gear reduction motor.

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Abstract

The utility model discloses a cooling device used after metal silicon smelting, which comprises a machine frame, a material supporting mechanism is arranged in the machine frame, and a cooling mechanism is arranged outside the machine frame. According to the material supporting mechanism, a plurality of rotating shafts arranged at equal intervals are rotationally connected into the rack, two first mounting plates are fixedly connected to the rotating shafts in a sleeving mode, a plurality of supporting rods are fixedly connected between the adjacent faces of the two first mounting plates, the supporting rods are circumferentially distributed, and gaps are formed between the multiple supporting rods at equal intervals. According to the cooling mechanism, a draught fan is fixedly connected to the top of the machine frame, an air distribution pipe is fixedly connected to the machine frame, the air distribution pipe is in a U shape, an air outlet of the draught fan is communicated with the air distribution pipe, one end of the air distribution pipe is located above the machine frame, silicon iron located in the area above a supporting rod can be normally cooled through the material supporting mechanism, and the cooling efficiency of the silicon iron is improved; and air is blown to the upper part and the lower part of the silicon iron through the cooling mechanism, so that the time required for completely cooling the silicon iron is shortened, and the cooling efficiency is further improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ferrosilicon cooling, and in particular relates to a cooling device used after smelting of metallic silicon. Background Art

[0002] After smelting, silicon and iron form metallic ferrosilicon. After the ferrosilicon is initially cooled and shaped in the mold, it needs to be thoroughly cooled. In the existing cooling scheme, such as patent application No. 202320217310.3, a ferrosilicon smelting furnace cooling device is disclosed, including rollers, a frame and a fan, etc. By placing the smelted ferrosilicon on rollers and blowing air from a cold blow pipe, the high-temperature ferrosilicon can be quickly cooled and dissipated, ensuring that subsequent processes can be carried out in a timely manner, thereby improving its production efficiency.

[0003] Although the above cooling scheme for ferrosilicon can achieve the cooling effect, it has the following defects during use: first, the method of using the rotation of rollers to drive the movement of ferrosilicon, the area between the upper side of the roller and the ferrosilicon is relatively narrow, and the rollers themselves will block the gas, resulting in poor gas flow in this area, making it inconvenient to directly discharge the hot air flow, so that the ferrosilicon can only be cooled by the cooling air flow when it is between the two rollers, thereby reducing the cooling efficiency of the ferrosilicon; secondly, a cold blow pipe is used to blow air between the two rollers, resulting in the air flow only being able to blow upward to the lower part of the ferrosilicon, resulting in poor cooling effect on the upper part of the ferrosilicon, so that the time required for the ferrosilicon to be completely cooled is longer, further reducing the cooling efficiency of the ferrosilicon. Utility Model Content

[0004] In order to solve the problems existing in the prior art, the utility model provides a cooling device for use after smelting metallic silicon. Through the supporting mechanism, the ferrosilicon located in the area above the supporting rod can also be cooled normally, thereby improving the cooling efficiency of the ferrosilicon. The cooling mechanism is used to blow air to the upper and lower parts of the ferrosilicon, thereby shortening the time required for complete cooling of the ferrosilicon and further improving the cooling efficiency.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A cooling device for post-smelting metal silicon comprises a frame, a material supporting mechanism is arranged inside the frame, and a cooling mechanism is arranged outside the frame;

[0007] Supporting mechanism: a plurality of equally spaced rotating shafts are rotatably connected in the frame, two mounting plates 1 are fixedly sleeved on the rotating shafts, a supporting rod is fixedly connected between adjacent surfaces of the two mounting plates 1, the supporting rods are multiple and circumferentially distributed, and there are equally spaced gaps between the multiple supporting rods;

[0008] Cooling mechanism: a fan is fixedly connected to the top of the frame, an air distribution duct is fixedly connected to the frame, the air distribution duct is U-shaped, the air outlet of the fan is connected to the air distribution duct, one end of the air distribution duct is located above the frame, and the other end of the air distribution duct is located below the frame, both ends of the air distribution duct are connected to a delivery pipe, a plurality of equidistantly arranged nozzles are fixedly connected to the upper and lower sides of the frame, the nozzles on the upper side and the nozzles on the lower side of the frame are respectively connected to the delivery pipe, and the air outlet end of the nozzle is located on the inner side of the frame and is trumpet-shaped.

[0009] Furthermore, an air collecting duct is fixedly connected to the frame, and the shape of the air collecting duct is U-shaped. The top of the air collecting duct is connected to an air outlet duct, and the two ends of the air collecting duct are respectively located on both sides of the frame and are connected to an air inlet duct. The upper part of the air inlet duct is connected to a plurality of equidistantly arranged branch pipes, and the branch pipes extend into the frame away from the end of the air inlet duct.

[0010] Furthermore, a fixing rod is fixedly connected to the side surface of the supporting rod, and an end of the fixing rod away from the supporting rod is fixedly connected to the rotating shaft.

[0011] Furthermore, a second mounting plate is fixedly connected to the side of the frame, a reduction motor is fixedly connected to the second mounting plate, an output shaft of the reduction motor is fixedly sleeved with a main sprocket, one end of the rotating shaft extends out of the frame and is fixedly sleeved with a slave sprocket, and the main sprocket and the slave sprocket are connected by a chain transmission.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The supporting mechanism is used to replace the rollers in the original solution to move the ferrosilicon, so that the gap between the supporting rods can directly discharge the hot air flow in this area, accelerate the gas flow in this area, so that the ferrosilicon located above the supporting rods can also be cooled normally, thereby improving the cooling efficiency of the ferrosilicon. The cooling mechanism is used to provide nozzles on both the upper and lower sides of the frame, and the air flow from the nozzles can blow air to the upper and lower parts of the ferrosilicon, thereby shortening the time required for complete cooling of the ferrosilicon and further improving the cooling efficiency.

[0014] 2. Through the air collecting duct, air outlet duct, air inlet duct and branch duct, part of the hot air flow in the rack is discharged away from the rack by the air outlet duct, reducing the hot air flow near the rack, thereby reducing the temperature of the air flow inhaled by the fan, and further accelerating the cooling efficiency of ferrosilicon.

[0015] 3. The firmness of the support rod is improved by fixing the rod. By installing the reduction motor on the second mounting plate, compared with the original motor being located inside the frame, the high temperature to which the reduction motor is subjected can be reduced, thereby avoiding the reduction motor from being damaged by high temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the frame of the utility model;

[0018] Figure 3 This is a schematic diagram of the support rod structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the fixing rod of the utility model;

[0020] Figure 5 This is a schematic diagram of the side structure of the air distribution duct of the utility model;

[0021] Figure 6 It is a schematic diagram of the side structure of the air collecting duct of the utility model.

[0022] In the figure: 1 frame, 2 rotating shaft, 3 mounting plate 1, 4 supporting rod, 5 fan, 6 air distribution duct, 7 delivery pipe, 8 blowing nozzle, 9 air collection duct, 10 air outlet duct, 11 air inlet duct, 12 branch pipe, 13 fixing rod, 14 mounting plate 2, 15 reduction motor, 16 main sprocket, 17 slave sprocket, 18 chain. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention. Example

[0025] See attached Figure 1-6 As shown, a cooling device for post-smelting metal silicon comprises a frame 1, a supporting mechanism is arranged inside the frame 1, and a cooling mechanism is arranged outside the frame 1;

[0026] Supporting mechanism: a plurality of equally spaced rotating shafts 2 are rotatably connected in the frame 1, two mounting plates 3 are fixedly sleeved on the rotating shaft 2, a supporting rod 4 is fixedly connected between adjacent surfaces of the two mounting plates 3, the number of the supporting rods 4 is multiple and circumferentially distributed, and there are equidistant gaps between the multiple supporting rods 4;

[0027] Cooling mechanism: A fan 5 is fixedly connected to the top of the frame 1, and an air distribution duct 6 is fixedly connected to the frame 1. The shape of the air distribution duct 6 is U-shaped, and the air outlet of the fan 5 is connected to the air distribution duct 6. One end of the air distribution duct 6 is located above the frame 1, and the other end of the air distribution duct 6 is located below the frame 1. Both ends of the air distribution duct 6 are connected to a delivery pipe 7. The upper and lower sides of the frame 1 are fixedly connected with a plurality of equidistantly arranged blowing nozzles 8. The blowing nozzles 8 on the upper side of the frame 1 and the blowing nozzles 8 on the lower side are respectively connected to the delivery pipe 7. The air outlet end of the blowing nozzle 8 is located on the inner side of the frame 1 and is trumpet-shaped.

[0028] An air collecting duct 9 is fixedly connected to the frame 1, and the shape of the air collecting duct 9 is U-shaped. The top of the air collecting duct 9 is connected to an air outlet duct 10. The two ends of the air collecting duct 9 are respectively located on both sides of the frame 1 and are connected to an air inlet duct 11. The upper part of the air inlet duct 11 is connected to a plurality of equally spaced branch pipes 12, and the branch pipes 12 extend into the frame 1 away from the end of the air inlet pipe 11.

[0029] A fixing rod 13 is fixedly connected to the side surface of the supporting rod 4 , and an end of the fixing rod 13 away from the supporting rod 4 is fixedly connected to the rotating shaft 2 .

[0030] A mounting plate 2 14 is fixedly connected to the side of the frame 1, and a reduction motor 15 is fixedly connected to the mounting plate 2 14. The output shaft of the reduction motor 15 is fixedly sleeved with a main sprocket 16. One end of the rotating shaft 2 extends out of the frame 1 and is fixedly sleeved with a slave sprocket 17. The main sprocket 16 and the slave sprocket 17 are connected through a chain 18.

[0031] Working principle: In the utility model, the reduction motor 15 drives the main sprocket 16 to rotate, and the chain 18 makes the slave sprocket 17 rotate with the main sprocket 16, and the slave sprocket 17 drives the rotating shaft 2 to rotate, and the rotating shaft 2 drives the mounting plate 3 to rotate, and multiple support rods 4 rotate synchronously with the mounting plate 3. The overhead crane places the shaped ferrosilicon on the support rod 4 at the end opening of the frame 1, and the ferrosilicon moves to the other end of the frame 1 along the support rod 4. At the same time, the fan 5 blows the cold air from the air distribution duct 6 to the two conveying pipes 7, and then sprays it from the blowing nozzles 8 on the upper and lower sides. The airflow entering the frame 1 cools down the upper and lower parts of the ferrosilicon, and the hot air flow at the narrow gap between the ferrosilicon and the support rod 4 will flow from the gap between the support rods 4. Part of the hot air in the frame 1 enters the air inlet pipe 11 from the branch pipe 12, and then converges to the air gathering pipe 9 and is discharged from the air outlet pipe 10 to the factory building until the ferrosilicon slowly moves to the other end of the frame 1 to complete the cooling work.

[0032] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model, and any figure marks in the claims should not be regarded as limiting the claims involved.

[0033] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A cooling device for post-smelting metallic silicon, comprising a frame (1), characterized in that: A material supporting mechanism is provided inside the frame (1), and a cooling mechanism is provided outside the frame (1); The material supporting mechanism comprises: a plurality of equally spaced rotating shafts (2) are rotatably connected in the frame (1); two mounting plates (3) are fixedly sleeved on the rotating shafts (2); a supporting rod (4) is fixedly connected between adjacent surfaces of the two mounting plates (3); the supporting rods (4) are multiple and circumferentially distributed, and there are equally spaced gaps between the multiple supporting rods (4); Cooling mechanism: A fan (5) is fixedly connected to the top of the frame (1), an air distribution pipe (6) is fixedly connected to the frame (1), the air distribution pipe (6) is U-shaped, the air outlet of the fan (5) is connected to the air distribution pipe (6), one end of the air distribution pipe (6) is located above the frame (1), and the other end of the air distribution pipe (6) is located below the frame (1), both ends of the air distribution pipe (6) are connected to a delivery pipe (7), the upper side and the lower side of the frame (1) are fixedly connected to a plurality of equidistantly arranged blowing nozzles (8), the blowing nozzles (8) located on the upper side of the frame (1) and the blowing nozzles (8) located on the lower side are respectively connected to the delivery pipe (7), and the air outlet end of the blowing nozzle (8) is located on the inner side of the frame (1) and is trumpet-shaped.

2. The cooling device for metal silicon after smelting according to claim 1, characterized in that: An air collecting pipe (9) is fixedly connected to the frame (1), the air collecting pipe (9) is in a U-shape, the top of the air collecting pipe (9) is connected to an air outlet pipe (10), the two ends of the air collecting pipe (9) are respectively located on both sides of the frame (1) and are connected to an air inlet pipe (11), the top of the air inlet pipe (11) is connected to a plurality of equally spaced branch pipes (12), and the branch pipes (12) extend away from the end of the air inlet pipe (11) into the frame (1).

3. The cooling device for metal silicon after smelting according to claim 1, characterized in that: A fixing rod (13) is fixedly connected to the side surface of the supporting rod (4), and an end of the fixing rod (13) away from the supporting rod (4) is fixedly connected to the rotating shaft (2).

4. The cooling device for metal silicon after smelting according to claim 1, characterized in that: A second mounting plate (14) is fixedly connected to the side of the frame (1), a reduction motor (15) is fixedly connected to the second mounting plate (14), an output shaft of the reduction motor (15) is fixedly sleeved with a main sprocket (16), one end of the rotating shaft (2) extends out of the frame (1) and is fixedly sleeved with a slave sprocket (17), and the main sprocket (16) and the slave sprocket (17) are connected in transmission via a chain (18).

Citation Information

Patent Citations

  • Ferrosilicon smelting tapping cooling device

    CN219714042U