Vehicle logo detecting, screening, marking and stacking integrated equipment

Abstract

The utility model provides a vehicle logo detecting, screening, marking and stacking integrated device which is characterized in that all the devices are installed on the periphery of a working table top, a laser marking machine is installed behind the working table top, and a module is installed on the surface of the working table top; the servo motor is installed at one end of the module, the first lifting air cylinder and the second lifting air cylinder are installed on the front side of the module, and the vacuum suction cup is installed below the first lifting air cylinder and the second lifting air cylinder. The lifting unit is mounted below the working table; the stacking unit is mounted below the working table; the photoelectric switch is mounted on the surface of the working table, and the detection station is mounted on the surface of the working table; the camera is mounted on the surface of the working table; through mutual cooperation of all the structures, visual inspection, laser marking, automatic distinguishing of defective products and automatic stacking are integrated, the manual error probability is greatly reduced, and the product error date is tracked in time.

Description

Technical Field

[0001] The utility model relates to the technical field of vehicle logo processing, in particular to an integrated device for vehicle logo detection, screening, marking and stacking. Background Art

[0002] With the continuous development of the manufacturing industry, the demand for automation and intelligence of production lines is increasing. In industries such as automobile manufacturing, efficient processing, identification and management of products have become particularly important. In order to meet this demand, integrated equipment for vehicle logo detection, screening, marking and palletizing has become a key component in modern manufacturing. The vehicle logo processing structure in this case integrates visual inspection, laser marking, automatic differentiation of defective products and automatic palletizing, which greatly reduces the probability of manual errors and timely tracks the date of product errors.

[0003] Therefore, it is very necessary to invent an integrated device for vehicle logo detection, screening, marking and stacking. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides an integrated device for vehicle logo detection, screening, marking and palletizing, which integrates visual inspection, laser marking, automatic distinction between defective products and automatic palletizing, greatly reducing the probability of manual errors and timely tracking the date of product errors. An integrated device for vehicle logo detection, screening, marking and palletizing, including a laser marking machine, a lifting screw, a module, a servo motor, a lifting cylinder one, a lifting cylinder two, a vacuum suction cup, a lifting unit, a waste box, a palletizing unit, a photoelectric switch, a detection station and a camera, wherein: all of the above equipment are installed around the work surface, and the laser marking machine is fixedly installed at the rear of the surface of the work surface by a lifting screw, and the module is fixedly installed in the middle position of the surface of the work surface; the servo motor is fixedly installed at one end of the module, and the lifting cylinder one and the lifting cylinder two are fixedly installed on the front side of the module, and the vacuum suction cups are fixedly installed respectively. Installed below the lifting cylinder one and the lifting cylinder two; the lifting unit is fixedly installed below the work table and extends upward, and a positioning fixture is fixedly installed around it; the waste box is located below the through hole opened on the work table, and the stacking unit is fixedly installed below the work table and extends upward, and a positioning fixture is fixedly installed around it; the photoelectric switch is fixedly installed on the surface of the work table through a support frame, located on one side of the stacking unit, and the detection station is fixedly installed in the middle of the front end of the work table surface; the camera is fixedly installed on the surface of the work table through the X-axis rotating sheet metal, the Y-axis rotating sheet metal and the support frame.

[0005] The laser marking machine and the lifting screw form a laser marking unit; the laser marking machine adopts a Gravotech laser marking device, and the lifting screw adopts a set of ball screws and is driven by a motor to work. The laser marking machine can move in the vertical direction through the lifting screw.

[0006] A module, a servo motor, a lifting cylinder 1, a lifting cylinder 2 and a vacuum suction cup form a transfer unit; the module is a ball screw that moves laterally and is driven by a servo motor to work, and the lifting cylinder 1 and the lifting cylinder 2 can move in the vertical direction following the moving support structure of the module; the vacuum suction cup moves following the movement of the lifting cylinder 1 and the lifting cylinder 2.

[0007] The camera and the X-rotating sheet metal, Y-rotating sheet metal and support frame supporting it form a visual inspection unit; the camera adopts an industrial camera, and the camera is supported by the support frame. The camera is turned up and down and left and right by the X-rotating sheet metal and Y-rotating sheet metal.

[0008] The module, servo motor, photoelectric switch and fixtures around the lifting unit and the stacking unit form a product lifting and stacking unit; the photoelectric switch adopts a group of LR-Z series photoelectric switches; the fixtures around the lifting unit and the stacking unit adopt stainless steel metal columns, and their installation positions match the contours of the car side.

[0009] Compared with the prior art, the utility model has the following beneficial effects:

[0010] 1. Automated production: By integrating detection, marking, palletizing and other functions, the equipment realizes the automation of the production process, improves production efficiency and reduces manual operation costs.

[0011] 2. High-precision marking: The laser marking machine uses laser marking technology. The equipment can achieve high-precision and high-resolution marking, which is suitable for the needs of detailed product identification.

[0012] 3. Traceability and quality control: By marking information on the car logo products, the car logo products can be traced, which is convenient for quality control and quality management. Each car logo product can be uniquely identified, making it easier to trace the source of the problem.

[0013] 4. Durable marking: The characteristics of laser marking make the marking more durable, less susceptible to wear or fading, and keep the logo clear and readable.

[0014] 5. Efficient production line: The working cycle of the equipment has been optimized, which can continuously detect, screen, mark and palletize, thus improving the efficiency of the entire production line.

[0015] 6. Product differentiation and processing: Through the visual inspection unit, the equipment can accurately distinguish qualified and unqualified products, automatically mark or move unqualified products to the waste bin, improving product consistency and quality.

[0016] 7. Non-contact processing: Laser marking is a non-contact processing method that reduces the risk of damage to materials and is particularly suitable for products with high surface requirements.

[0017] 8. Labor cost saving: Through automated processing and reduction of manual operations, labor costs can be saved and the safety of the working environment can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model.

[0019] In the figure:

[0020] Laser marking machine 1, lifting screw 2, module 3, servo motor 4, lifting cylinder 1 5, lifting cylinder 2 6, vacuum suction cup 7, lifting unit 8, waste box 9, palletizing unit 10, photoelectric switch 11, detection station 12, camera 13. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be described clearly and completely below. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0022] As attached Figure 1 shown.

[0023] The utility model provides an integrated device for vehicle logo detection, screening, marking and stacking, including a laser marking machine 1, a lifting screw 2, a module 3, a servo motor 4, a lifting cylinder 1 5, a lifting cylinder 2 6, a vacuum suction cup 7, a lifting unit 8, a waste box 9, a stacking unit 10, a photoelectric switch 11, a detection station 12 and a camera 13, wherein: all of the above equipment is installed around the work surface, and the laser marking machine 1 is fixedly installed at the rear of the surface of the work surface through the lifting screw 2, and the module 3 is fixedly installed in the middle position of the surface of the work surface; the servo motor 4 is fixedly installed at one end of the module 3, and the lifting cylinder 1 5 and the lifting cylinder 2 6 are fixedly installed on the front side of the module 3, and the The vacuum suction cup 7 is fixedly installed below the lifting cylinder 1 5 and the lifting cylinder 2 6 respectively; the lifting unit 8 is fixedly installed below the work table and extends upward, and a positioning fixture is fixedly installed around it; the waste box 9 is located below the through hole opened on the work table, and the stacking unit 10 is fixedly installed below the work table and extends upward, and a positioning fixture is fixedly installed around it; the photoelectric switch 11 is fixedly installed on the surface of the work table through a support frame, located on one side of the stacking unit 10, and the detection station 12 is fixedly installed in the middle of the front end of the work table surface; the camera 13 is fixedly installed on the surface of the work table through the X-axis rotating sheet metal, the Y-axis rotating sheet metal and the support frame.

[0024] The utility model provides an integrated device for vehicle logo detection, screening, marking and stacking.

[0025] 1. Overview

[0026] The integrated equipment for vehicle logo detection, screening, marking and palletizing is an advanced automated system used to handle the production and identification of vehicle logos. The following is the specific implementation method of the equipment.

[0027] 2. Equipment composition

[0028] Laser marking unit:

[0029] It consists of a laser marking machine 1 and a lifting screw 2.

[0030] Using Gravotech laser marking equipment.

[0031] Mounted on a lifting screw, it can move in the vertical direction.

[0032] The lifting screw uses a set of ball screws driven by a motor to ensure precise height adjustment.

[0033] Transfer unit:

[0034] It includes a module 3, a servo motor 4, a lifting cylinder 1 5, a lifting cylinder 2 6 and a vacuum suction cup 7.

[0035] The module is a transversely moving ball screw, driven by a servo motor, which can move horizontally on the work surface.

[0036] The lifting cylinder 1 and the lifting cylinder 2 are respectively installed on the front side of the module, and the vacuum suction cups are respectively installed under the lifting cylinder 1 and the lifting cylinder 2.

[0037] The transfer unit can be flexibly operated in the horizontal and vertical directions as needed to accurately grasp, position and move the vehicle logo.

[0038] Vision Inspection Unit:

[0039] It includes a camera 13 and its supporting structure.

[0040] The industrial camera is fixed on the work surface through a support frame, and is turned up and down and left and right through X-axis rotating sheet metal and Y-axis rotating sheet metal.

[0041] Through high-resolution imaging, fast and accurate visual inspection of vehicle logos can be achieved.

[0042] Product lifting and palletizing unit:

[0043] It consists of a module 3, a servo motor 4, a photoelectric switch 11, and jigs around a lifting unit 8 and a stacking unit 10.

[0044] The photoelectric switch uses the LR-Z series photoelectric switch to detect the presence or absence of the vehicle logo.

[0045] The lifting unit is fixed under the work surface and supported by a positioning fixture to ensure precise lifting in the vertical direction.

[0046] The palletizing unit is also fixed under the work surface and supported by a positioning fixture for palletizing vehicle logos.

[0047] 3. Operation process

[0048] Inspection and screening: The transfer unit locates the vehicle logo to be processed to the inspection station through the horizontal movement of the module. The camera detects the vehicle logo through the visual inspection unit, and the photoelectric switch confirms the presence of the vehicle logo and screens it.

[0049] Marking: The qualified vehicle logo is marked and coded by the laser marking unit. The laser marking machine can mark the vehicle logo accurately and permanently according to the needs.

[0050] Palletizing: The marked vehicle logo is moved to the palletizing unit through the transfer unit. The lifting unit accurately lifts and lowers the vehicle logo, and the palletizing unit performs the palletizing operation of the vehicle logo according to the preset rules.

[0051] Automated processing: The entire process is automated, with pre-set programs and algorithms ensuring that the equipment can efficiently and accurately perform vehicle logo processing tasks under different circumstances.

[0052] The utility model provides an integrated device for vehicle logo detection, screening, marking and stacking.

[0053] Working cycle description:

[0054] 1. Initialization phase:

[0055] The operator places a stack of products to be tested into the fixture.

[0056] The start button is pressed, triggering the device initialization procedure.

[0057] 2. Lifting process:

[0058] The motor of the product lifting unit starts running, lifting the product in the fixture to the specified height.

[0059] Lifting cylinder 1 and lifting cylinder 2 are activated, causing the vacuum suction cup on the transfer unit to press down, adsorb and move the product to the intermediate visual inspection platform and palletizing station.

[0060] 3. Visual inspection and marking:

[0061] On the middle visual inspection platform, the camera performs visual inspection on the product by rotating the sheet metal in the X-axis and the Y-axis to rotate the sheet metal up and down and left and right.

[0062] At the same time, the module drives the lifting cylinder to move to the laser marking position, and the laser marking machine marks the product. Qualified products continue the process, and unqualified products are disposed of in the waste box.

[0063] 4. Transfer to the palletizing station:

[0064] The lifting cylinder pushes down to absorb the product and transfer it to the palletizing station.

[0065] At the same time, the lifting cylinder presses down to adsorb the product and transfer it to the inspection station.

[0066] 5. Visual inspection and marking cycle:

[0067] The module drives the lifting cylinder to move to the laser marking position, qualified products are marked, and unqualified products fall into the waste box.

[0068] The lifting cylinder moves to the palletizing station and lowers the product to place it down. The palletizing unit then descends to the specified height for palletizing.

[0069] 6. Reset phase:

[0070] The module drives lifting cylinder 1 and lifting cylinder 2 to reset to the initial state.

[0071] The lifting cylinder moves to the inspection station and remains stationary, preparing for the next work cycle.

[0072] 7. Repeat the cycle:

[0073] The above steps are repeated in each cycle to achieve continuous processing of a stack of products to be tested.

[0074] Operators can adjust equipment parameters as needed to ensure production efficiency and product quality.

[0075] Through the above steps, the equipment can efficiently process and detect vehicle logo products and realize automated production line operation.

[0076] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.

Claims

1. An integrated equipment for vehicle logo detection, screening, marking and palletizing, characterized by: The invention comprises a laser marking machine (1), a lifting screw (2), a module (3), a servo motor (4), a lifting cylinder (5), a lifting cylinder (6), a vacuum suction cup (7), a lifting unit (8), a waste box (9), a stacking unit (10), a photoelectric switch (11), a detection station (12) and a camera (13), wherein: all of the above equipment is installed around the work surface, and the laser marking machine (1) is fixedly installed at the rear of the surface of the work surface through the lifting screw (2), and the module (3) is fixedly installed at the middle position of the surface of the work surface; the servo motor (4) is fixedly installed at one end of the module (3), and the lifting cylinder (5) and the lifting cylinder (6) are fixedly installed at the front side of the module (3), and the vacuum suction cup (7) is fixedly installed at the front side of the module (3). The tray (7) is fixedly mounted below the lifting cylinder 1 (5) and the lifting cylinder 2 (6) respectively; the lifting unit (8) is fixedly mounted below the work surface and extends upward, and a positioning fixture is fixedly mounted on its periphery; the waste box (9) is located below the through hole opened on the work surface, and the stacking unit (10) is fixedly mounted below the work surface and extends upward, and a positioning fixture is fixedly mounted on its periphery; the photoelectric switch (11) is fixedly mounted on the surface of the work surface through a support frame, and is located on one side of the stacking unit (10), and the detection station (12) is fixedly mounted on the middle part of the front end of the work surface; the camera (13) is fixedly mounted on the surface of the work surface through an X-axis rotating sheet metal, a Y-axis rotating sheet metal and a support frame.

2. The integrated vehicle logo detection, screening, marking and palletizing equipment according to claim 1, characterized in that: The laser marking machine (1) and the lifting screw (2) form a laser marking unit; the laser marking machine (1) uses a Gravotech laser marking device, and the lifting screw (2) uses a set of ball screws and is driven by a motor to work. The laser marking machine (1) can move in the vertical direction through the lifting screw (2).

3. The integrated vehicle logo detection, screening, marking and palletizing equipment according to claim 1, characterized in that: The module (3), the servo motor (4), the lifting cylinder one (5), the lifting cylinder two (6) and the vacuum suction cup (7) form a transfer unit; the module (3) is a ball screw that moves laterally and is driven by the servo motor (4) to work; the lifting cylinder one (5) and the lifting cylinder two (6) can move in the vertical direction following the moving support structure of the module (3); the vacuum suction cup (7) moves following the movement of the lifting cylinder one (5) and the lifting cylinder two (6).

4. The integrated vehicle logo detection, screening, marking and palletizing equipment according to claim 1, characterized in that: The camera (13) and the X-rotating sheet metal, Y-rotating sheet metal and support frame supporting it form a visual inspection unit; the camera (13) is an industrial camera, and the camera (13) is supported by the support frame. The camera (13) is turned up and down and left and right by the X-rotating sheet metal and the Y-rotating sheet metal.

5. The integrated vehicle logo detection, screening, marking and stacking equipment according to claim 1, characterized in that: The module (3), the servo motor (4), the photoelectric switch (11) and the fixtures around the lifting unit (8) and the stacking unit (10) form a product lifting and stacking unit; the photoelectric switch (11) adopts a group of LR-Z series photoelectric switches; the fixtures around the lifting unit (8) and the stacking unit (10) adopt stainless steel metal columns, and their installation positions match the contour of the car edge.

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