Novel part cleaning device for machining
By introducing a shaking and flushing mechanism into the parts cleaning device for machining, the problem of difficulty in cleaning all parts in the brush is solved, and a more efficient part cleaning effect is achieved.
Patent Information
- Application Number
- CN202421200272.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-29
AI Technical Summary
During the cleaning process of existing parts cleaning devices for mechanical processing, it is difficult for the brush to fully clean all parts in the storage basket, resulting in the parts being cleaned up and affecting subsequent use.
A new type of parts cleaning device for mechanical processing is designed, using a shaking mechanism and a flushing mechanism. The storage basket is driven to shake left and right repeatedly through the second motor, and the cleaning liquid is absorbed through the flushing mechanism and sprayed to ensure that the cleaning brush can brush all parts.
It effectively avoids the phenomenon that parts are located on the inner edge of the storage basket and is difficult to clean, improves the cleaning effect of parts, and ensures that parts are in a clean state during subsequent use.
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Figure CN222625539U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of parts cleaning, in particular to a novel parts cleaning device for mechanical processing. Background Art
[0002] Parts cleaning is a technology that uses mechanical, physical, chemical or electrochemical methods to remove grease and other dirt attached to the surface of parts, providing a clean surface for subsequent surface engineering technology treatment of the parts. Commonly used cleaning technologies include steam, electrolysis, ultrasonic, high-pressure jet cleaning, etc.
[0003] The utility model with publication number CN217043730U discloses a novel mechanical processing parts cleaning device, including a base, a water tank and a cleaning tank, wherein a water tank is installed at one end of the upper surface of the base, a water pump is installed inside the water tank, the upper end of the water pump is connected to a water pipe, the other end of the upper surface of the base is installed at the cleaning tank, one end of the water pipe is installed at the nozzle, a top plate is arranged above the cleaning tank, a motor is installed on the upper surface of the top plate, a connecting shaft is connected to the lower end of the motor, a brush is installed at the lower end of the connecting shaft, a storage basket is placed inside the cleaning tank, in the above application document, the parts are placed in the storage basket for soaking, and then the motor is started to drive the brush to rotate, so that the brush can repeatedly scrub the surface of the parts, and the cleaning liquid is stirred so that the device can effectively remove metal dust and oil on the surface of the parts, and the brush is difficult to fully clean all the parts in the storage basket during the brush rotation for scrubbing, which easily leads to insufficient cleaning of the parts, affecting the subsequent use of the parts. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a novel cleaning device for mechanical processing parts, which solves the problems raised in the above-mentioned background technology. To achieve the above purpose, the utility model is implemented through the following technical scheme: a novel cleaning device for mechanical processing parts, including a cleaning tank and a cleaning liquid tank, a liquid infusion tube passing through and fixedly connected to the side of the cleaning liquid tank, an end of the liquid infusion tube away from the cleaning liquid tank passing through and fixedly connected to the cleaning tank, a liquid discharge tube passing through and fixedly connected to the side of the cleaning tank away from the liquid infusion tube, an electric push rod fixedly connected to the top of the cleaning tank, a bracket fixedly connected to the output end of the electric push rod, a first motor fixedly connected to the top of the bracket, the first motor is connected to a rotating shaft through its output shaft transmission, a cleaning brush fixedly connected to the top of the rotating shaft, a support block fixedly connected to the inside of the cleaning tank, a storage basket is placed on the top of the support block, and the cleaning brush is fixedly connected to the cleaning tank. The side of the groove is provided with a shaking mechanism and a flushing mechanism, and the interior of the cleaning groove is provided with a stable clamping mechanism, and the shaking mechanism includes a supporting plate, a sliding rod, and a sliding plate, and the supporting plate is fixedly connected to the side of the cleaning groove, and the top of the supporting plate is fixedly connected to the second motor, and the second motor is connected to the rotating rod through its output shaft transmission, and the top of the rotating rod is fixedly connected to a gear, and the sliding rod passes through and is slidably connected to the side of the cleaning groove, one end of the sliding rod is fixedly connected to a square plate, and the side of the square plate is fixedly connected to a rack, and the other end of the sliding rod is fixedly connected to a push plate, and the sliding plate is slidably connected to the top of the support block, and the side of the sliding plate is fixedly connected to a return spring, and the end of the return spring away from the sliding plate is fixedly connected to the inner wall of the cleaning groove.
[0005] Preferably, the gear has only half of the teeth, and the teeth on the gear are meshed with the teeth on the rack. When the gear rotates, it drives the rack to move to the right, and the rack moves to the right, driving the square plate and the slide rod to move to the right. The slide rod moves to the right, driving the push plate and the storage basket to move to the right, and the storage basket moves to the right, driving the sliding plate to move to the right. The reset spring is tightened, and when the gear rotates to the part without teeth, the reset spring rebounds and drives the storage basket to move to the left.
[0006] Preferably, the flushing mechanism includes a pressurizing chamber, which is fixedly connected to the side of the cleaning tank, and the internal piston of the pressurizing chamber is slidably connected to a pressure rod, and the end of the pressure rod away from the pressurizing chamber is fixedly connected to a pressure plate, and the side of the pressure plate is fixedly connected to a connecting rod, and the end of the connecting rod away from the pressure plate is fixedly connected to the square plate, the bottom of the pressurizing chamber is penetrated by and fixedly connected with a suction pipe, and the end of the suction pipe away from the pressurizing chamber is penetrated by and fixedly connected to the cleaning tank, and the top of the pressurizing chamber is penetrated by and fixedly connected with a spray pipe, and both the suction pipe and the spray pipe are provided with a one-way valve.
[0007] Preferably, the two one-way valves are both unidirectionally conductive in the upward direction, and the spray pipe is close to the top of the storage basket. When the pressure plate and the pressure rod move to the right, the pressurized chamber will be pressurized so that the cleaning liquid in the pressurized chamber will be sprayed out through the spray pipe. When the pressure plate and the pressure rod move to the left again, negative pressure is formed in the pressurized chamber, and the cleaning liquid in the cleaning tank will be absorbed through the suction pipe.
[0008] Preferably, the stable clamping mechanism includes two pull rods, both of which pass through the cleaning tank and are slidably connected, the ends of the two pull rods that are close to each other are fixedly connected to a long plate, the sides of the two long plates that are close to each other are rotatably connected to rollers, the ends of the two long plates that are far away from each other are fixedly connected to a compression spring, and the end of the compression spring that is far away from the long plate is fixedly connected to the inner wall of the cleaning tank.
[0009] Preferably, the roller is initially in contact with the outer wall of the storage basket, and the compression spring is initially in a taut state. The elastic force of the compression spring cooperates with the roller to clamp and limit the storage basket. When the storage basket moves left and right, the roller will rotate without affecting the left and right movement of the storage basket.
[0010] The utility model provides a novel cleaning device for parts used in mechanical processing, which has the following beneficial effects:
[0011] (1) The present application is provided with a shaking mechanism, so that when the second motor is started, the storage basket will be driven to shake left and right repeatedly, causing the parts in the storage basket to shake left and right as well, so that the rotating cleaning brush can brush all the parts in the storage basket, thereby avoiding the situation where some parts are located at the inner edge of the storage basket and are difficult to be brushed by the cleaning brush.
[0012] (2) The present application is provided with a flushing mechanism, so that the second motor drives the storage basket to repeatedly shake left and right, and at the same time drives the suction tube to absorb the cleaning liquid in the cleaning tank into the pressurized chamber, and then sprays it into the storage basket through the spray pipe, thereby achieving a flushing effect on the parts in the storage basket and improving the cleaning effect of the parts.
[0013] (3) The present application is provided with a stable clamping mechanism, so that the rollers on the two long plates can clamp the storage basket through the elastic force of two compression springs to limit the position of the storage basket without affecting the left and right movement of the storage basket, and can effectively prevent the storage basket from falling from the side of the support block when moving left and right. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a cross-sectional view of the overall structure of the utility model;
[0016] Figure 3This is a schematic diagram of the structure of the shaking mechanism of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the flushing mechanism of the utility model;
[0018] Figure 5 It is a schematic diagram of the structure of the stable clamping mechanism of the utility model.
[0019] In the figure: 1. cleaning tank; 2. cleaning liquid tank; 3. infusion tube; 4. discharge tube; 5. electric push rod; 6. bracket; 7. first motor; 8. rotating shaft; 9. cleaning brush; 10. support block; 11. storage basket; 12. shaking mechanism; 121. support plate; 122. second motor; 123. rotating rod; 124. gear; 125. sliding rod; 126. square plate; 127. rack; 128. push plate; 129. sliding plate; 1210. reset spring; 13. flushing mechanism; 131. pressurized chamber; 132. pressure rod; 133. pressure plate; 134. connecting rod; 135. suction tube; 136. spray tube; 137. one-way valve; 14. stable clamping mechanism; 141. pull rod; 142. long plate; 143. roller; 144. compression spring. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] Embodiment 1
[0022] See also Figure 1-3A novel cleaning device for parts used in mechanical processing comprises a cleaning tank 1 and a cleaning liquid tank 2. A liquid infusion tube 3 is passed through and fixedly connected to the side of the cleaning liquid tank 2. The end of the liquid infusion tube 3 away from the cleaning liquid tank 2 passes through and fixedly connected to the cleaning tank 1. A liquid discharge tube 4 is passed through and fixedly connected to the side of the cleaning tank 1 away from the liquid infusion tube 3. An electric push rod 5 is fixedly connected to the top of the cleaning tank 1. A bracket 6 is fixedly connected to the output end of the electric push rod 5. A first motor 7 is fixedly connected to the top of the bracket 6. The first motor 7 is connected to a rotating shaft 8 through its output shaft transmission. The rotating shaft 8 A cleaning brush 9 is fixedly connected to the top of the cleaning tank 1, a support block 10 is fixedly connected to the inside of the cleaning tank 1, a storage basket 11 is placed on the top of the support block 10, a shaking mechanism 12 and a flushing mechanism 13 are arranged on the side of the cleaning tank 1, and a stable clamping mechanism 14 is arranged inside the cleaning tank 1. The shaking mechanism 12 includes a support plate 121, a slide bar 125, and a sliding plate 129. The support plate 121 is fixedly connected to the side of the cleaning tank 1, and a second motor 122 is fixedly connected to the top of the support plate 121. The second motor 122 is connected to the rotating rod 1 through its output shaft. 23. A gear 124 is fixedly connected to the top of the rotating rod 123. A slide bar 125 penetrates and is slidably connected to the side of the cleaning tank 1. A square plate 126 is fixedly connected to one end of the slide bar 125. A rack 127 is fixedly connected to the side of the square plate 126. The gear 124 has only half of its teeth, and the teeth on the gear 124 mesh with the teeth on the rack 127. When the gear 124 rotates, it drives the rack 127 to move rightward. The rack 127 moves rightward, driving the square plate 126 and the slide bar 125 to move rightward. The slide bar 125 moves rightward and drives the push plate 128 and the storage basket 11 move to the right, the storage basket 11 moves to the right and drives the sliding plate 129 to move to the right, the return spring 1210 is tightened, and when the gear 124 rotates to the toothless part, the return spring 1210 rebounds and drives the storage basket 11 to move to the left, the other end of the slide rod 125 is fixedly connected with the push plate 128, the sliding plate 129 is slidably connected to the top of the support block 10, and the side of the sliding plate 129 is fixedly connected with the return spring 1210, and the end of the return spring 1210 away from the sliding plate 129 is fixedly connected to the inner wall of the cleaning tank 1.
[0023] When in use, the cleaning liquid in the cleaning liquid tank 2 is discharged into the cleaning tank 1 through the infusion tube 3, and the storage basket 11 containing the parts is placed on the support block 10 in the cleaning tank 1. At this time, the cleaning liquid will overflow into the storage basket 11, and the electric push rod 5 is controlled to drive the bracket 6 to descend, so that the cleaning brush 9 contacts the parts, and the first motor 7 and the second motor 122 are turned on. The first motor 7 drives the rotating shaft 8 to rotate through its output shaft, and the rotation of the rotating shaft 8 drives the cleaning brush 9 to rotate to brush the parts. The second motor 122 drives the rotating rod 123 to rotate through its output shaft, and the rotation of the rotating rod 123 drives the gear 124 to rotate. When the gear 124 rotates, it will drive the rack 127 to move right, and the rack 127 moves right to drive the square plate 126 and the slide bar 125 to move right, and the slide bar 121 moves right. 25 moves to the right, driving the push plate 128 and the storage basket 11 to move to the right; the storage basket 11 moves to the right, driving the sliding plate 129 to move to the right, and the return spring 1210 is tightened. When the gear 124 rotates to the toothless part, the return spring 1210 rebounds and drives the sliding plate 129 and the storage basket 11 to move to the left; the storage basket 11 moves to the left, driving the push plate 128 and the slide bar 125 to move to the left; the slide bar 125 moves to the left, driving the square plate 126 and the rack 127 to move to the left and recover, thereby driving the storage basket 11 to repeatedly move left and right to make the parts inside it shake left and right, so that the rotating cleaning brush 9 can brush all the parts in the storage basket 11, avoiding the situation that some parts are located at the inner edge of the storage basket 11 and are difficult to be brushed by the cleaning brush 9.
[0024] Embodiment 2
[0025] See also Figure 1-4 On the basis of the first embodiment, it includes a pressurizing chamber 131, which is fixedly connected to the side of the cleaning tank 1, and the internal piston of the pressurizing chamber 131 is slidably connected to a pressure rod 132, and the end of the pressure rod 132 away from the pressurizing chamber 131 is fixedly connected to a pressure plate 133, and the side of the pressure plate 133 is fixedly connected to a connecting rod 134, and the end of the connecting rod 134 away from the pressure plate 133 is fixedly connected to the square plate 126, and the bottom of the pressurizing chamber 131 is penetrated and fixedly connected with a liquid suction pipe 135, and the end of the liquid suction pipe 135 away from the pressurizing chamber 131 is penetrated and fixedly connected to the cleaning tank 1 Then, a liquid spray pipe 136 passes through and is fixedly connected to the top of the pressurizing bin 131. A one-way valve 137 is provided on the liquid suction pipe 135 and the liquid spray pipe 136. Both the one-way valves 137 are unidirectionally conductive in the upward direction. The liquid spray pipe 136 is close to the top of the storage basket 11. When the pressure plate 133 and the pressure rod 132 move to the right, the pressurizing bin 131 will be pressurized so that the cleaning liquid in the pressurizing bin 131 will be sprayed out through the liquid spray pipe 136. When the pressure plate 133 and the pressure rod 132 move to the left again, negative pressure is formed in the pressurizing bin 131, and the cleaning liquid in the cleaning tank 1 will be sucked through the liquid suction pipe 135.
[0026] When in use, based on the first embodiment, when the square plate 126 moves left and right repeatedly, it will drive the pressure plate 133 to move left and right repeatedly through the connecting rod 134. The pressure plate 133 moves left and right repeatedly, driving the pressure rod 132 to move left and right repeatedly. When the pressure rod 132 moves to the right, it will pressurize the pressurized chamber 131 so that the cleaning liquid in the pressurized chamber 131 is sprayed out through the spray pipe 136. When the pressure rod 132 moves to the left again, a negative pressure is formed in the pressurized chamber 131, which will absorb the cleaning liquid in the cleaning tank 1 through the suction pipe 135, thereby forming a circulation. The spray pipe 136 sprays the cleaning liquid onto the parts in the storage basket 11 to flush the parts, thereby improving the cleaning effect of the parts.
[0027] Embodiment 3
[0028] See also Figure 1-5 On the basis of the first embodiment, the stable clamping mechanism 14 includes two pull rods 141, and the two pull rods 141 are both inserted into the cleaning tank 1 and slidably connected. The ends of the two pull rods 141 that are close to each other are fixedly connected to a long plate 142, and the sides of the two long plates 142 that are close to each other are rotatably connected to a roller 143. The ends of the two long plates 142 that are away from each other are fixedly connected to a compression spring 144. The roller 143 is in contact with the outer wall of the storage basket 11 in the initial state, and the compression spring 144 is in a taut state in the initial state. The elastic force of the compression spring 144 cooperates with the roller 143 to clamp and limit the storage basket 11. When the storage basket 11 moves left and right, the roller 143 will rotate and will not affect the left and right movement of the storage basket 11. The end of the compression spring 144 away from the long plate 142 is fixedly connected to the inner wall of the cleaning tank 1.
[0029] During use, based on the first embodiment, before placing the storage basket 11 containing parts on the support block 10 in the cleaning tank 1, the two pull rods 141 can be pulled outward, and the two compression springs 144 are tightened. After placing the storage basket 11, the two pull rods 141 are released. At this time, under the action of the two compression springs 144, the two long plates 142 drive the rollers 143 thereon to clamp the storage basket 11, and limit the position of the storage basket 11. When the storage basket 11 moves left and right, the rollers 143 will rotate, which will not affect the left and right movement of the storage basket 11, and can effectively prevent the storage basket 11 from falling from the side of the support block 10 when it moves left and right.
[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A novel cleaning device for parts used in mechanical processing, comprising a cleaning tank (1) and a cleaning liquid tank (2), characterized in that: A liquid infusion tube (3) is passed through and fixedly connected to the side of the cleaning liquid tank (2); one end of the liquid infusion tube (3) away from the cleaning liquid tank (2) passes through and fixedly connected to the cleaning tank (1); a side of the cleaning tank (1) away from the liquid infusion tube (3) passes through and fixedly connected to a liquid discharge tube (4); an electric push rod (5) is fixedly connected to the top of the cleaning tank (1); an output end of the electric push rod (5) is fixedly connected to a bracket (6); a first motor (7) is fixedly connected to the top of the bracket (6); the first motor (7) is connected to a rotating shaft (8) through its output shaft; a cleaning brush (9) is fixedly connected to the top of the rotating shaft (8); a support block (10) is fixedly connected to the inside of the cleaning tank (1); a storage basket (11) is placed on the top of the support block (10); a shaking mechanism (12) and a flushing mechanism (13) are provided on the side of the cleaning tank (1); and a stabilizing clamping mechanism (14) is provided inside the cleaning tank (1); The shaking mechanism (12) comprises a support plate (121), a sliding rod (125), and a sliding plate (129); the support plate (121) is fixedly connected to the side of the cleaning tank (1); the top of the support plate (121) is fixedly connected to a second motor (122); the second motor (122) is connected to a rotating rod (123) through its output shaft; the top of the rotating rod (123) is fixedly connected to a gear (124); the sliding rod (125) penetrates and is slidably connected to the side of the cleaning tank (1). One end of the sliding rod (125) is fixedly connected to a square plate (126), the side of the square plate (126) is fixedly connected to a rack (127), the other end of the sliding rod (125) is fixedly connected to a push plate (128), the sliding plate (129) is slidably connected to the top of the support block (10), the side of the sliding plate (129) is fixedly connected to a return spring (1210), and the end of the return spring (1210) away from the sliding plate (129) is fixedly connected to the inner wall of the cleaning tank (1).
2. A novel cleaning device for mechanical processing parts according to claim 1, characterized in that: The gear (124) has only half of the teeth, and the teeth on the gear (124) mesh with the teeth on the rack (127).
3. A novel cleaning device for mechanical processing parts according to claim 2, characterized in that: The flushing mechanism (13) comprises a pressurizing chamber (131), the pressurizing chamber (131) being fixedly connected to a side of the cleaning tank (1), the internal piston of the pressurizing chamber (131) being slidably connected to a pressure rod (132), the end of the pressure rod (132) away from the pressurizing chamber (131) being fixedly connected to a pressure plate (133), the side of the pressure plate (133) being fixedly connected to a connecting rod (134), the connecting rod (134) being away from the pressure plate ( One end of the pressurizing chamber (133) is fixedly connected to the square plate (126); a liquid suction pipe (135) passes through and is fixedly connected to the bottom of the pressurizing chamber (131); one end of the liquid suction pipe (135) away from the pressurizing chamber (131) passes through and is fixedly connected to the cleaning tank (1); a liquid spray pipe (136) passes through and is fixedly connected to the top of the pressurizing chamber (131); and both the liquid suction pipe (135) and the liquid spray pipe (136) are provided with a one-way valve (137).
4. A novel cleaning device for mechanical processing parts according to claim 3, characterized in that: The two one-way valves (137) are both one-way conducting in the upward direction, and the liquid spraying pipe (136) is close to the top of the storage basket (11).
5. A novel cleaning device for mechanical processing parts according to claim 4, characterized in that: The stable clamping mechanism (14) comprises two pull rods (141), the two pull rods (141) are both inserted through the cleaning tank (1) and are slidably connected, the ends of the two pull rods (141) that are close to each other are fixedly connected to a long plate (142), the sides of the two long plates (142) that are close to each other are rotatably connected to a roller (143), and the ends of the two long plates (142) that are away from each other are fixedly connected to a compression spring (144), and the end of the compression spring (144) that is away from the long plate (142) is fixedly connected to the inner wall of the cleaning tank (1).
6. A novel cleaning device for mechanical processing parts according to claim 5, characterized in that: In an initial state, the roller (143) is in contact with the outer wall of the storage basket (11), and the compression spring (144) is in a tensioned state in an initial state.
Citation Information
Patent Citations
Novel part cleaning device for machining
CN217043730U