Speed reducer mounting workbench
By designing the reducer installation workbench, replacing manual tapping with hydraulic cylinders, and combining rotating components and adjustment components, the time-consuming and labor-intensive assembly of the existing reducer is solved, achieving a more efficient and precise installation process.
Patent Information
- Application Number
- CN202420878033.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-25
AI Technical Summary
During the assembly process, existing reducers require workers to manually move and knock, which makes them time-consuming and labor-intensive and have low installation accuracy.
A reducer installation workbench is designed, using hydraulic cylinders instead of manual tapping, combining rotating components and adjustment components to achieve efficient installation of reducer components.
It reduces the labor intensity of workers and improves the installation accuracy and efficiency of the reducer.
Smart Images

Figure CN222626821U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of speed reducer processing, and in particular to a speed reducer mounting workbench. Background Art
[0002] A reducer is a commonly used mechanical transmission device used to reduce the output speed of a drive device such as a motor and increase the torque.
[0003] When assembling existing reducers, workers are often required to move the position of the reducer and knock it with a copper rod to install the reducer parts. This installation method is time-consuming and labor-intensive. Therefore, the present application proposes a reducer installation workbench to solve this problem. Summary of the invention
[0004] The technical problem to be solved by the present application is to overcome the existing defects and provide a reducer installation workbench, which can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a reducer mounting workbench, comprising a base, an adjustment component is arranged on the upper surface of the base, a movable plate is arranged on the upper surface of the adjustment component, a rotating component is arranged on the upper surface of the movable plate, a workbench is arranged on the upper surface of the rotating component, connecting members are arranged on both sides of the base, supporting legs are arranged at the bottom of the connecting members, columns are arranged on the upper surface of the connecting members, the two columns are connected through a top plate, a hydraulic cylinder is arranged at the bottom of the top plate, and a pressure block is arranged at the telescopic end of the hydraulic cylinder.
[0006] Furthermore, the adjustment component is mainly composed of a mounting plate, a servo motor, a screw rod, a sliding group, and a moving block. The upper surface of the base is slidably connected to the moving plate through two sliding groups. A moving block is provided in the middle of the lower surface of the sliding group. The interior of the moving block is connected to the screw rod through a screw nut. Mounting plates are provided at both front and rear ends of the base, and a servo motor is provided on one of the mounting plates. One end of the screw rod is rotatably connected to the mounting plate, and the other end of the screw rod is connected to the power output end of the servo motor.
[0007] Furthermore, the sliding group is mainly composed of a slider and a slide rail, the slide rail is arranged on the base, the slider is slidably connected to the slide rail, and the slider is fixed to the moving plate by bolts.
[0008] Furthermore, the rotating assembly is mainly composed of a rotating motor, a driving gear and a slewing bearing, the slewing bearing is installed on the moving plate, the upper surface of the slewing bearing is connected to the workbench, the rotating motor is arranged on the lower surface of the moving plate, and a driving gear is arranged at the power output end of the rotating motor, and the driving gear is meshed with the slewing bearing.
[0009] Furthermore, the connecting member is mainly composed of a connecting plate and a Z-shaped plate. The connecting plates are arranged on both sides of the base. The upper surface of the connecting plate is provided with the Z-shaped plate, and the bottom of the connecting plate is provided with a support rod.
[0010] Furthermore, the base is mainly composed of feet and a support plate, and four feet are arranged at the bottom of the support plate.
[0011] Compared with the prior art: the present application uses a hydraulic cylinder to replace the manual hammering of workers, thereby reducing the labor intensity of workers and improving the installation accuracy of the reducer. Moreover, through the setting of the rotating component and the adjusting component, the shaft of the reducer that needs to be hammered can be moved under the pressing block, thereby improving the installation efficiency of the reducer. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the structure of this application;
[0013] Figure 2 This is the main view of this application;
[0014] Figure 3 It is a left view of this application;
[0015] Figure 4 for Figure 1 A partial enlarged view of middle A.
[0016] In the figure: 1 base, 2 adjustment component, 3 rotation component, 4 connecting piece, 5 support leg, 6 column, 7 top plate, 8 hydraulic cylinder, 9 workbench, 10 moving plate, 21 mounting plate, 22 servo motor, 23 screw rod, 24 slider, 25 slide rail, 27 moving block, 31 rotation motor, 32 driving gear, 33 slewing bearing. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, the following is Figure 2 All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0018] See also Figure 1-4 The present application provides a technical solution for a reducer installation workbench: a reducer installation workbench, comprising a base 1, and an adjustment component 2 is arranged on the upper surface of the base 1.
[0019] Furthermore, the base 1 is mainly composed of a foot and a support plate, and four feet are arranged at the bottom of the support plate.
[0020] Specifically, the support plate is in a rectangular shape, and the base is fixed to the support plate by bolts.
[0021] A movable plate 10 is arranged on the upper surface of the adjusting component 2, a rotating component 3 is arranged on the upper surface of the movable plate 10, a workbench 9 is arranged on the upper surface of the rotating component 3, connecting parts 4 are arranged on both sides of the base 1, supporting legs 5 are arranged at the bottom of the connecting part 4, and a column 6 is arranged on the upper surface of the connecting part 4. The two columns 6 are connected by a top plate 7, a hydraulic cylinder 8 is arranged at the bottom of the top plate 7, and a pressure block is arranged at the telescopic end of the hydraulic cylinder 8.
[0022] Specifically, the supporting legs 5 can support the connecting member 4 .
[0023] More specifically, the hydraulic cylinder 8 can replace manual hammering, thereby reducing the labor intensity of workers and improving the installation efficiency of the reducer.
[0024] Furthermore, the adjustment component 2 is mainly composed of a mounting plate 21, a servo motor 22, a screw 23, a sliding group, and a moving block 27. The upper surface of the base 1 is slidably connected to the moving plate 10 through two sliding groups. A moving block 27 is provided in the middle of the lower surface of the sliding group. The inside of the moving block 27 is connected to the screw 23 through a screw nut. Mounting plates 21 are provided at both front and rear ends of the base 1, and a servo motor 22 is provided on one of the mounting plates 21. One end of the screw 23 is rotatably connected to the mounting plate 21, and the other end of the screw 23 is connected to the power output end of the servo motor 22.
[0025] Specifically, the mounting plate 21 is fixed to the support plate of the base 1 by bolts, and the servo motor 22 is fixed to the mounting plate 21 by bolts. The servo motor 22 drives the screw rod 23 to rotate, so that the screw rod 23 drives the moving block 22 and the moving plate 10 to move along the sliding group, thereby adjusting the position of the rotating component 3 and the workbench 9 on the moving plate 10, thereby facilitating the hydraulic cylinder 8 to install the reducer on the workbench 9.
[0026] Furthermore, the sliding group is mainly composed of a slider 24 and a slide rail 25. The slide rail 25 is arranged on the base 1. The slider 24 is slidably connected to the slide rail 25. The slider 24 is fixed to the moving plate 10 by bolts, and the slide rail 25 is fixed to the support plate of the base 1 by bolts.
[0027] Furthermore, the rotating assembly 3 is mainly composed of a rotating motor 31, a driving gear 32 and a slewing bearing 33. The slewing bearing 33 is installed on the moving plate 10. The upper surface of the slewing bearing 33 is connected to the workbench 9. The rotating motor 31 is arranged on the lower surface of the moving plate 10. The driving gear 32 is arranged at the power output end of the rotating motor 31, and the driving gear 32 is meshed with the slewing bearing 33.
[0028] Specifically, the rotating motor 31 is fixed to the moving plate 10 by bolts, and the driving gear 32 is fixed to the power output shaft of the rotating motor 31 by a flat key.
[0029] More specifically, the slewing bearing 33 is usually composed of an outer ring, an inner ring, rolling elements and a seal, and the outer ring is provided with teeth meshing with the driving gear 32 .
[0030] Furthermore, the connecting member 4 is mainly composed of a connecting plate and a Z-shaped plate. The connecting plate is arranged on both sides of the base 1. The upper surface of the connecting plate is provided with a Z-shaped plate, and the bottom of the connecting plate is provided with a support rod.
[0031] During use: place the reducer housing on the workbench 9, and then place the gears, rolling elements coated with butter in turn. When the gears need to be fixed on a shaft workpiece, the servo motor 22 can be used to drive the screw rod 23 to rotate, so that the screw rod 23 drives the moving block 22, the moving plate 10 and the slider 24 to move along the slide rail 25, thereby adjusting the position of the rotating component 3 on the moving plate 10 and the workbench 9, so as to facilitate the hydraulic cylinder 8 to install the reducer parts on the workbench 9.
[0032] If the position of the reducer housing needs to be adjusted, the linear distance of the reducer housing can be adjusted by the adjustment component 2, and the driving gear 32 can be driven to rotate by the rotating motor 31, so that the driving gear 32 drives the slewing support 33 and the workbench 10 to rotate, thereby adjusting the angle of the reducer housing to facilitate workers to install the reducer parts.
[0033] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A reducer installation workbench, characterized in that: The invention comprises a base (1), wherein an adjustment component (2) is arranged on the upper surface of the base (1), a movable plate (10) is arranged on the upper surface of the adjustment component (2), a rotating component (3) is arranged on the upper surface of the movable plate (10), a workbench (9) is arranged on the upper surface of the rotating component (3), connecting members (4) are arranged on both sides of the base (1), supporting legs (5) are arranged at the bottom of the connecting member (4), a column (6) is arranged on the upper surface of the connecting member (4), the two columns (6) are connected via a top plate (7), a hydraulic cylinder (8) is arranged at the bottom of the top plate (7), and a pressure block is arranged at the telescopic end of the hydraulic cylinder (8).
2. A reducer installation workbench according to claim 1, characterized in that: The adjustment assembly (2) mainly consists of a mounting plate (21), a servo motor (22), a screw (23), a sliding group, and a moving block (27). The upper surface of the base (1) is slidably connected to the moving plate (10) via two sliding groups. A moving block (27) is provided in the middle of the lower surface of the sliding group. The interior of the moving block (27) is connected to the screw (23) via a screw nut. Mounting plates (21) are provided at both the front and rear ends of the base (1). A servo motor (22) is provided on one of the mounting plates (21). One end of the screw (23) is rotatably connected to the mounting plate (21), and the other end of the screw (23) is connected to the power output end of the servo motor (22).
3. A reducer installation workbench according to claim 2, characterized in that: The sliding group mainly consists of a slider (24) and a slide rail (25); the slide rail (25) is arranged on the base (1); the slider (24) is slidably connected to the slide rail (25); and the slider (24) is fixed to the moving plate (10) by bolts.
4. The reducer installation workbench according to claim 1, characterized in that: The rotating assembly (3) is mainly composed of a rotating motor (31), a driving gear (32) and a slewing bearing (33); the slewing bearing (33) is mounted on the moving plate (10); the upper surface of the slewing bearing (33) is connected to the workbench (9); the rotating motor (31) is arranged on the lower surface of the moving plate (10); a driving gear (32) is arranged at the power output end of the rotating motor (31), and the driving gear (32) is meshed with the slewing bearing (33).
5. The reducer installation workbench according to claim 1, characterized in that: The connecting member (4) is mainly composed of a connecting plate and a Z-shaped plate. The connecting plate is arranged on both sides of the base (1). The upper surface of the connecting plate is provided with a Z-shaped plate, and the bottom of the connecting plate is provided with a support rod.
6. The reducer installation workbench according to claim 1, characterized in that: The base (1) is mainly composed of a foot and a support plate, and four foots are arranged at the bottom of the support plate.