Novel baking equipment

By introducing CCD cameras and automatic removal systems into the baking and curing embossing integrated device of PVC resin glue pattern, the problem of inability to detect and remove unqualified products in real time in the prior art is solved, and the automated process of product detection and automatic removal is realized, and production efficiency and product quality are improved.

CN222628678UActive Publication Date: 2025-03-18DONGGUAN CHENCAI AUTOMATION EQUIP TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420660180.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-18
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing baking and curing embossed integrated device with PVC resin glue pattern cannot detect in real time whether the product surface shape and color meet production standards, resulting in the inability to promptly remove unqualified products.

Method used

A new baking equipment was designed, using a CCD camera for product inspection, and the coordinated work of position adjustment components and cutting components was achieved to automatically remove unqualified products.

Benefits of technology

Real-time inspection of products and automatic removal of unqualified products are achieved, improving the efficiency of the production process and the stability of product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222628678U_ABST
    Figure CN222628678U_ABST
Patent Text Reader

Abstract

The utility model discloses novel baking equipment, which relates to the technical field of curing embossing equipment and comprises a first conveyor belt, a portal frame is mounted outside the conveying tail end of the first conveyor belt, a position adjusting component is transversely mounted at the top end of the portal frame, and a CCD (charge coupled device) camera is mounted at the bottom of the free end of the position adjusting component. A discharging assembly is longitudinally installed at the top end of the interior of the first conveying belt, a second conveying belt is installed on the front side of the first conveying belt, a third conveying belt and a fourth conveying belt are sequentially installed on the rear side of the first conveying belt, and a CCD camera is used for detecting products machined by the first glue dripping machine and the second glue dripping machine to check whether the products are qualified or not. And the position of the CCD camera can be adjusted through the position adjusting assembly according to the distance between the two adjacent groups of products, so that the shooting end of the CCD camera and the clamping end of the discharging assembly are located over the two adjacent groups of products correspondingly, and discharging of unqualified products by the discharging assembly is not affected when the CCD camera detects the products.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of curing embossing equipment, in particular to a novel baking equipment. Background Art

[0002] The integrated device for baking, curing and embossing PVC resin glue patterns is a device used in industry to bake, cure and emboss products after glue dripping. It is usually controlled by PLC. After searching, a device for baking, curing and embossing PVC resin glue patterns (publication number: CN215849779U) is disclosed. In this patent, the product is shaped by the No. 2 glue dripping machine, the No. 1 glue dripping machine colors the product, and the formed product is conveyed by the No. 4 conveyor belt;

[0003] However, the products processed by No. 2 glue dispenser and No. 1 glue dispenser are directly conveyed by No. 4 conveyor belt. During production, it is impossible to know whether the surface shape and coloring of the products meet the production standards. For this reason, we proposed a new baking equipment. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a novel baking device, which solves the problems raised in the above background technology.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a new baking equipment, including a No. 1 conveyor belt, a gantry is installed on the outside of the conveying end of the No. 1 conveyor belt, a position adjustment component is installed horizontally at the top of the gantry, a CCD camera is installed at the bottom of the free end of the position adjustment component, and a feeding component is installed longitudinally at the inner top of the No. 1 conveyor belt.

[0006] As a further technical solution of the utility model, a No. 2 conveyor belt is installed on the front side of the No. 1 conveyor belt, and a No. 3 conveyor belt and a No. 4 conveyor belt are installed in sequence on the rear side of the No. 1 conveyor belt, and a No. 1 heating furnace and a No. 2 heating furnace are installed outside the No. 2 conveyor belt and the No. 3 conveyor belt respectively, and the middle sections of the No. 2 conveyor belt and the No. 3 conveyor belt are respectively provided with a first circulation cooling structure and a second circulation cooling structure, and a height adjustment structure is installed on the top of the No. 2 conveyor belt and above the first circulation cooling structure, and a No. 1 cylinder is installed between the conveying end of the No. 2 conveyor belt and the conveying starting end of the No. 4 conveyor belt, and a No. 1 glue dripping machine and a No. 2 cylinder are installed outside the conveying end of the No. 4 conveyor belt and the conveying starting end of the No. 3 conveyor belt, and a No. 3 cylinder is installed above the conveying end of the No. 3 conveyor belt and corresponding to the conveying starting end of the No. 1 conveyor belt.

[0007] As a further technical solution of the utility model, the position adjustment component includes a fixed frame, the interior of the fixed frame is slidably connected with an adjustment plate, the top of one end of the fixed frame is threadedly connected with an adjustment knob, and the free end of the adjustment knob abuts against the top of the adjustment plate.

[0008] As a further technical solution of the utility model, the CCD camera is installed at the bottom of the free end of the adjustment plate, and a fill light is installed at the bottom of the free end of the adjustment plate and outside the CCD camera.

[0009] As a further technical solution of the utility model, the blanking assembly includes a C-shaped frame, the bottom side walls of the C-shaped frame are commonly threadedly connected with a screw, a servo motor is installed on the outer side of the C-shaped frame, the output end of the servo motor is connected to one end of the screw, the external thread of the screw is connected to a moving seat, one end of the moving seat is slidably connected with a sliding rod, and both ends of the sliding rod are connected to the bottom side of the C-shaped frame.

[0010] As a further technical solution of the utility model, an electric push rod is installed at the bottom end of the movable seat, the telescopic end of the electric push rod is connected to a mounting frame, and an electric clamp is installed at the bottom of the mounting frame. Beneficial Effects

[0011] The utility model provides a new type of baking equipment. Compared with the prior art, it has the following beneficial effects:

[0012] 1. A new type of baking equipment uses a CCD camera to detect products processed by the No. 1 glue dispenser and the No. 2 glue dispenser to check whether they are qualified. The position of the CCD camera can be adjusted through a position adjustment component according to the spacing between two adjacent groups of products, so that the shooting end of the CCD camera and the clamping end of the unloading component are respectively located directly above the two adjacent groups of products, so that when the CCD camera detects the product, it will not affect the unloading of unqualified products by the unloading component.

[0013] 2. A new type of baking equipment, which drives the screw to rotate forward or reversely through a servo motor, so that the moving seat moves forward or backward along the direction of the screw, and the electric push rod drives the mounting frame and the electric clamp to do lifting and lowering movements, so that the electric clamp clamps or puts down unqualified products. This structure can automatically remove unqualified products when the unqualified products move under the electric clamp. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of a new type of baking equipment;

[0015] Figure 2 It is a partial structural schematic diagram of a new type of baking equipment;

[0016] Figure 3It is a structural schematic diagram of a position adjustment component in a novel baking device;

[0017] Figure 4 The figure is a schematic diagram of the structure of a feeding assembly in a new type of baking equipment.

[0018] In the figure: 1. Conveyor belt No. 1; 2. Gantry; 3. Position adjustment component; 31. Fixed frame; 32. Adjustment plate; 33. Adjustment knob; 34. Fill light; 4. CCD camera; 5. Unloading component; 51. Profile frame; 52. Screw rod; 54. Servo motor; 55. Moving seat; 56. Slide rod; 57. Electric push rod; 58. Mounting frame; 59. Electric clamp; 6. Conveyor belt No. 2; 7. Conveyor belt No. 3; 8. Conveyor belt No. 4; 9. Heating furnace No. 1; 10. Heating furnace No. 2; 11. First circulation cooling structure; 12. Second circulation cooling structure; 13. Height adjustment structure; 14. Cylinder No. 1; 15. Glue dispenser No. 1; 16. Cylinder No. 2; 17. Cylinder No. 3. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-2 The utility model provides a new technical solution for baking equipment: a new baking equipment comprises a No. 1 conveyor belt 1, a gantry 2 is installed outside the conveying end of the No. 1 conveyor belt 1, a position adjustment component 3 is installed horizontally at the top of the gantry 2, a CCD camera 4 is installed at the bottom of the free end of the position adjustment component 3, a material discharge component 5 is installed longitudinally at the top of the inner top of the No. 1 conveyor belt 1, a No. 2 conveyor belt 6 is installed at the front side of the No. 1 conveyor belt 1, a No. 3 conveyor belt 7 and a No. 4 conveyor belt 8 are installed in sequence at the rear side of the No. 1 conveyor belt 1, and a No. 1 heating furnace 9 and a No. 2 heating furnace 9 are installed outside the No. 2 conveyor belt 6 and the No. 3 conveyor belt 7, respectively. A heating furnace 10, a first circulating cooling structure 11 and a second circulating cooling structure 12 are respectively arranged in the middle sections of the No. 2 conveyor belt 6 and the No. 3 conveyor belt 7, a height adjustment structure 13 is installed on the top of the No. 2 conveyor belt 6 and above the first circulating cooling structure 11, a No. 1 cylinder 14 is installed between the conveying end of the No. 2 conveyor belt 6 and the conveying starting end of the No. 4 conveyor belt 8, a No. 1 glue dispenser 15 and a No. 2 cylinder 16 are installed outside the conveying end of the No. 4 conveyor belt 8 and the conveying starting end of the No. 3 conveyor belt 7, and a No. 3 cylinder 17 is installed above the conveying end of the No. 3 conveyor belt 7 and corresponding to the conveying starting end of the No. 1 conveyor belt 1.

[0021] It should be noted that a No. 2 glue dispenser is provided outside the conveying start end of the No. 2 conveyor belt 6, and the product is shaped by the No. 2 glue dispenser and pushed onto the No. 2 conveyor belt 6;

[0022] The conveying end of the No. 1 conveyor belt 1 is located at the rear right side of the No. 2 glue dispenser, and the front end of the unloading assembly 5 is located at the right side of the No. 2 glue dispenser;

[0023] The bottom adjustment end of the height adjustment structure 13 is provided with an embossing device;

[0024] The position of the CCD camera 4 can be adjusted through the position adjustment component 3 according to the spacing between two adjacent groups of products, so that the shooting end of the CCD camera 4 and the clamping end of the unloading component 5 are respectively located directly above the two adjacent groups of products. The CCD camera 4 detects the products processed by the No. 1 glue dispenser 15 and the No. 2 glue dispenser to check whether they are qualified. The unloading component 5 clamps and moves the unqualified products for unloading to complete the removal.

[0025] See also Figure 3 The position adjustment component 3 includes a fixed frame 31, an adjustment plate 32 is slidably connected inside the fixed frame 31, an adjustment knob 33 is threadedly connected to the top of one end of the fixed frame 31, and the free end of the adjustment knob 33 is abutted against the top of the adjustment plate 32, the CCD camera 4 is installed at the bottom of the free end of the adjustment plate 32, and a fill light 34 is installed at the bottom of the free end of the adjustment plate 32 and outside the CCD camera 4.

[0026] It should be noted that the adjusting plate 32 can be moved in the fixing frame 31 by loosening the adjusting knob 33 , so as to adjust the position of the CCD camera 4 , and then the adjusting knob 33 can be tightened to limit the position of the adjusting plate 32 .

[0027] See also Figure 4 The blanking component 5 includes a C-shaped frame 51, and the bottom side wall of the C-shaped frame 51 is commonly threadedly connected with a screw rod 52. A servo motor 54 is installed on the outer side of the C-shaped frame 51. The output end of the servo motor 54 is connected to one end of the screw rod 52. The external thread of the screw rod 52 is connected to a moving seat 55. One end of the moving seat 55 is slidably connected with a slide rod 56, and both ends of the slide rod 56 are connected to the bottom side of the C-shaped frame 51. An electric push rod 57 is installed at the bottom end of the moving seat 55. The telescopic end of the electric push rod 57 is connected to a mounting frame 58, and an electric clamp 59 is installed at the bottom of the mounting frame 58.

[0028] It should be noted that the servo motor 54 drives the screw 52 to rotate forward or reverse, so that the moving seat 55 moves forward or backward along the direction of the screw 52, ​​and the electric push rod 57 drives the mounting frame 58 and the electric clamp 59 to perform lifting and lowering movements, so that the electric clamp 59 clamps or puts down the unqualified products.

[0029] The working principle of the utility model is as follows: when in use, first loosen the adjusting knob 33 to move the adjusting plate 32 in the fixed frame 31, and adjust the position of the CCD camera 4 according to the spacing between two adjacent groups of products, so that the shooting end of the CCD camera 4 and the clamping end of the blanking component 5 are respectively located directly above the two adjacent groups of products, and then tighten the adjusting knob 33 to limit the position of the adjusting plate 32.

[0030] The product is shaped by the No. 2 glue dispenser and pushed onto the No. 2 conveyor belt 6, and then baked by the No. 1 heating furnace 9. During the baking period, the product follows the No. 2 conveyor belt 6 in a running state, and the product is transferred to the embossing device for embossing. After that, the first circulation cooling structure reduces the product temperature, and then it is transferred to the No. 1 cylinder 14 and pushed to the No. 4 conveyor belt 8, and then it is transported to the No. 1 glue dispenser 15 for coloring. After completion, it is pushed to the No. 3 conveyor belt 7 by the No. 2 cylinder 16 and transferred to the No. 2 heating furnace 10 for baking again. The product temperature is reduced by the second circulation cooling structure, and after baking, it is pushed to the No. 1 conveyor belt 1 by the No. 3 cylinder 17;

[0031] Then the CCD camera 4 detects the products processed by the No. 1 glue dispenser 15 and the No. 2 glue dispenser to check whether they are qualified. The qualified products continue to be conveyed through the No. 1 conveyor belt 1. When the unqualified products move to the bottom of the electric clamp 59, the electric push rod 57 drives the mounting frame 58 and the electric clamp 59 to perform lifting movements, so that the electric clamp 59 clamps the unqualified products, and drives the screw 52 to rotate forward through the servo motor 54, so that the moving seat 55 moves forward along the direction of the screw 52. Then the electric clamp 59 puts down the unqualified products, and the servo motor 54 drives the screw 52 to rotate in the opposite direction, so that the moving seat 55 moves backward along the direction of the screw 52 to the initial position.

Claims

1. A novel baking device, comprising a conveyor belt (1), characterized in that: A gantry (2) is installed externally at the conveying end of the No. 1 conveyor belt (1), a position adjustment component (3) is installed transversely at the top end of the gantry (2), a CCD camera (4) is installed at the bottom of the free end of the position adjustment component (3), and a material discharge component (5) is installed longitudinally at the internal top end of the No. 1 conveyor belt (1).

2. A novel baking device according to claim 1, characterized in that: A No. 2 conveyor belt (6) is installed on the front side of the No. 1 conveyor belt (1), and a No. 3 conveyor belt (7) and a No. 4 conveyor belt (8) are installed in sequence on the rear side of the No. 1 conveyor belt (1). A No. 1 heating furnace (9) and a No. 2 heating furnace (10) are installed outside the No. 2 conveyor belt (6) and the No. 3 conveyor belt (7), respectively. A first circulating cooling structure (11) and a second circulating cooling structure (12) are respectively arranged in the middle sections of the No. 2 conveyor belt (6) and the No. 3 conveyor belt (7). The top of the No. 2 conveyor belt (6) is provided with a cooling fan. A height adjustment structure (13) is installed at the top of the first circulating cooling structure (11), a cylinder (14) is installed between the conveying end of the No. 2 conveyor belt (6) and the conveying start of the No. 4 conveyor belt (8), a glue dispenser (15) and a cylinder (16) are installed outside the conveying end of the No. 4 conveyor belt (8) and the conveying start of the No. 3 conveyor belt (7), and a cylinder (17) is installed above the conveying end of the No. 3 conveyor belt (7) and corresponding to the conveying start of the No. 1 conveyor belt (1).

3. A novel baking device according to claim 1, characterized in that: The position adjustment component (3) comprises a fixed frame (31), an adjustment plate (32) is slidably connected inside the fixed frame (31), an adjustment knob (33) is threadedly connected to the top of one end of the fixed frame (31), and the free end of the adjustment knob (33) abuts against the top of the adjustment plate (32).

4. A new type of baking equipment according to claim 3, characterized in that: The CCD camera (4) is mounted on the bottom of the free end of the adjustment plate (32), and a fill light (34) is mounted on the bottom of the free end of the adjustment plate (32) and outside the CCD camera (4).

5. A novel baking device according to claim 1, characterized in that: The blanking assembly (5) comprises a C-shaped frame (51), the bottom side wall of the C-shaped frame (51) is commonly threadedly connected to a screw rod (52), a servo motor (54) is installed on the outer side surface of the C-shaped frame (51), the output end of the servo motor (54) is connected to one end of the screw rod (52), the outer surface of the screw rod (52) is threadedly connected to a moving seat (55), one end of the moving seat (55) is slidably connected to a sliding rod (56), and both ends of the sliding rod (56) are connected to the bottom side surface of the C-shaped frame (51).

6. A novel baking device according to claim 5, characterized in that: An electric push rod (57) is installed at the bottom end of the movable seat (55), a telescopic end of the electric push rod (57) is connected to a mounting frame (58), and an electric clamp (59) is installed at the bottom of the mounting frame (58).

Citation Information

Patent Citations

  • Baking, curing and embossing integrated device for PVC resin adhesive patterns

    CN215849779U