Automobile gear waste press machine

By using a servo motor to drive the movable turntable in the automobile gear waste press, the waste box is driven back and forth and dispersed with the force through the electric telescopic rod, the problem of uneven waste in the extrusion tank is solved, and the extrusion efficiency of waste and the service life of the equipment are improved.

CN222628723UActive Publication Date: 2025-03-18ZIBO DONGYUE AUTOMOBILE GEAR FORGING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520067388.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-03-18
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

When placing automobile gear scrap in the press, it is impossible to ensure the uniformity of the scrap in the extrusion tank, resulting in a large gap between the scrap and less waste each time, which makes it impossible to squeeze efficiently, which increases the waste extrusion time.

Method used

An automobile gear scrap press is designed, and a servo motor is used to drive the movable turntable, which drives the first bump and the second bump to contact the pulley, and drives the waste box to move up and down, so that the waste is distributed more evenly in vibration. At the same time, the load-bearing block is driven by the electric telescopic rod to support the waste box, dispersing the stress of the movable turntable, connecting rod and pulley.

Benefits of technology

By making the waste distribution in the waste box more evenly, the scrap extrusion efficiency is improved, the waste extrusion time is reduced, and by dispersing the stress, the service life of the movable turntable, connecting rod and pulley is extended.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222628723U_ABST
    Figure CN222628723U_ABST
Patent Text Reader

Abstract

The utility model discloses an automobile gear waste press, which relates to the technical field of automobile gear waste treatment and comprises a support base, a movable turntable and a connecting rod, a connecting plate is mounted above the support base, and an extrusion mechanism is mounted on a top plate; a bottom plate is installed below the connecting plate, and a first protruding block and a second protruding block are installed on the movable rotating disc. The automobile gear waste press machine is provided with the first protruding block and the second protruding block, the servo motor is started, the servo motor drives the movable rotary disc to rotate through the output shaft, the movable rotary disc drives the first protruding block and the second protruding block to rotate, the first protruding block and the second protruding block make contact with the pulley intermittently, and when the first protruding block and the second protruding block make contact with the pulley, the first protruding block and the second protruding block make contact with the pulley. And when the motor vibrates, the pulley connecting rod and the waste box can be driven to move upwards, so that the waste box can be driven to reciprocate up and down, the automobile gear waste in the waste box is more uniformly distributed in the vibration of the waste box, and the extrusion efficiency of the automobile gear waste is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of automobile gear waste treatment, in particular to an automobile gear waste press. Background Art

[0002] Automobile gear scrap refers to the waste generated during the automobile manufacturing process. These scraps are usually composed of metals and non-metals, such as chromium, nickel, molybdenum, etc. Since automobile gears are key components with high strength and wear resistance, they will generate a lot of debris and metal powder during use.

[0003] In the process of processing automobile gear waste, a press is used to extrude the automobile gear waste. Through the extrusion process, these waste materials can be processed into new parts, components or semi-finished products, realizing the reuse of resources and reducing waste.

[0004] For example, a copper waste extrusion device with application number 202121869958.6 can extrude copper waste, save space, and facilitate recycling; it has a compact and practical structure, is easy to maintain, and has high efficiency; it can automatically discharge the compressed copper waste to improve production efficiency. However, the device still has certain defects;

[0005] When placing waste in the press, the uniformity of the waste in the extrusion groove cannot be guaranteed, resulting in larger gaps between the waste, making the amount of waste put in each time relatively small, and the waste cannot be extruded more efficiently, which increases the waste extrusion time.

[0006] So we proposed a scrap automobile gear press to solve the above problems. Utility Model Content

[0007] The purpose of the utility model is to provide a scrap automobile gear press to solve the problem raised by the above-mentioned background technology that when placing waste in a press on the current market, the uniformity of the waste in the extrusion groove cannot be guaranteed, resulting in larger gaps between the wastes, making the amount of waste put in each time relatively small, and the waste cannot be extruded more efficiently, which increases the waste extrusion time.

[0008] To achieve the above object, the utility model provides the following technical solution: an automobile gear scrap press, comprising a support base, a movable turntable and a connecting rod, a connecting plate is installed above the support base, and a top plate is installed above the connecting plate, and a pressing mechanism is installed on the top plate;

[0009] A bottom plate is installed below the connecting plate, a servo motor is installed below the bottom plate, and a movable turntable is installed above the servo motor through an output shaft, a first convex block and a second convex block are installed on the movable turntable, a U-shaped block is installed on the connecting plate, and a connecting rod passes through the U-shaped block, and a pulley is installed at the lower end of the connecting rod;

[0010] A waste box is installed on the upper end of the connecting rod, and an abutment block is installed on the lower surface of the waste box. A load-bearing block is installed on the U-shaped block through an electric telescopic rod.

[0011] Preferably, two of the support base and two of the connection plates are provided, and the support base is designed as a solid structure.

[0012] By adopting the structural design, the automobile gear scrap press is supported by the support base, thereby improving the stability of the support.

[0013] Preferably, the extrusion mechanism comprises a cylinder and a movable pressing plate, the cylinder is installed above the top plate, and the movable pressing plate is installed below the cylinder via an output shaft.

[0014] By adopting the above structural design, the cylinder is started, and the cylinder drives the movable pressing plate to move downward through the output shaft, so as to extrude and shape the automobile gear waste in the waste box.

[0015] Preferably, the movable pressing plate is located below the top plate, and the length and width of the movable pressing plate are equal to the inner length and width of the waste box.

[0016] With the above structural design, when the movable pressing plate moves downward, it can just correspond to the inside of the waste box, so that when the movable pressing plate extrude the automobile gear waste, the waste will not overflow. After the extrusion is completed, the formed waste can be removed with the assistance of the magnetic block mechanism.

[0017] Preferably, the first protrusion and the second protrusion are located on concentric circles of the movable turntable, and one end of the first protrusion and the second protrusion are both designed as arc-shaped structures.

[0018] By adopting the above structural design, the servo motor is started, and the servo motor drives the movable turntable to rotate through the output shaft, and the movable turntable drives the first protrusion and the second protrusion to rotate, so that the first protrusion and the second protrusion intermittently contact the pulley. When the first protrusion and the second protrusion contact the pulley, the pulley connecting rod and the waste box can be driven to move upward, thereby driving the waste box to move back and forth up and down, so that the automobile gear waste in the waste box is more evenly distributed in the vibration of the waste box, thereby improving the extrusion efficiency of the automobile gear waste.

[0019] Preferably, the U-shaped block is located between the movable turntable and the waste box, and a through hole is opened on the U-shaped block, two through holes and two connecting rods are provided, the connecting rod passes through the through holes, and the connecting rod is slidably connected to the U-shaped block.

[0020] With the above structural design, when the connecting rod moves up and down under force, the through hole on the U-shaped block can guide the connecting rod, making the connecting rod move up and down more stable, thereby making the waste box on the connecting rod move up and down more stable.

[0021] Preferably, the opposite sides of the load-bearing block and the abutment block are both designed with an arc-shaped structure, a sliding groove is provided on the lower surface of the load-bearing block, and a guide slide bar is clamped inside the sliding groove, a sliding connection structure is formed between the guide slide bar and the load-bearing block, and the guide slide bar is fixed on the U-shaped block.

[0022] By adopting the above structural design, after the automobile gear waste is evenly distributed, the electric telescopic rod can be started, and the electric telescopic rod drives the load-bearing block to move toward the abutment block, so that the load-bearing block abuts against the lower surface of the abutment block, thereby supporting the waste box through the load-bearing block. When the automobile gear waste in the waste box is squeezed, the load-bearing block can disperse the force of the movable turntable, the connecting rod and the pulley, thereby improving the service life of the movable turntable, the connecting rod and the pulley.

[0023] Compared with the prior art, the utility model has the following beneficial effects: the automobile gear waste press:

[0024] 1. A first protrusion and a second protrusion are provided, and a servo motor is started. The servo motor drives the movable turntable to rotate through the output shaft, and the movable turntable drives the first protrusion and the second protrusion to rotate, so that the first protrusion and the second protrusion are intermittently contacted with the pulley. When the first protrusion and the second protrusion are in contact with the pulley, the pulley connecting rod and the waste box can be driven to move upward, thereby driving the waste box to move up and down reciprocatingly, so that the automobile gear waste in the waste box is more evenly distributed in the vibration of the waste box, thereby improving the extrusion efficiency of the automobile gear waste;

[0025] 2. A load-bearing block is provided. After the automobile gear waste is evenly distributed, the electric telescopic rod can be started. The electric telescopic rod drives the load-bearing block to move toward the abutment block, so that the load-bearing block abuts against the lower surface of the abutment block, thereby supporting the waste box through the load-bearing block. When the automobile gear waste in the waste box is squeezed, the load-bearing block can disperse the force of the movable turntable, connecting rod and pulley, thereby improving the service life of the movable turntable, connecting rod and pulley. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the overall structure of the main view of the utility model;

[0027] Figure 2 This is a schematic diagram of the overall structure of the utility model when viewed from above;

[0028] Figure 3 This is a schematic diagram of the U-shaped block structure of the utility model;

[0029] Figure 4 This is a schematic diagram of the position structure of the guide slide bar and the load-bearing block of the utility model;

[0030] Figure 5 It is a schematic diagram of the structure when the first convex block, the second convex block and the pulley are in contact with each other.

[0031] In the figure: 1. support base; 2. connecting plate; 3. top plate; 4. cylinder; 5. movable pressure plate; 6. bottom plate; 7. servo motor; 8. movable turntable; 9. first protrusion; 10. second protrusion; 11. U-shaped block; 12. through hole; 13. connecting rod; 14. pulley; 15. waste box; 16. abutment block; 17. guide slide; 18. load-bearing block; 19. slide groove; 20. electric telescopic rod. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] See also Figure 1-5The utility model provides a technical solution: a scrap automobile gear press, comprising a support base 1, a connecting plate 2, a top plate 3, a cylinder 4, a movable pressing plate 5, a bottom plate 6, a servo motor 7, a movable turntable 8, a first convex block 9, a second convex block 10, a U-shaped block 11, a through hole 12, a connecting rod 13, a pulley 14, a scrap box 15, an abutment block 16, a guide slide bar 17, a load-bearing block 18, a slide groove 19 and an electric telescopic rod 20, a connecting plate 2 is installed above the support base 1, two of the support base 1 and the connecting plate 2 are provided, and the support base 1 is designed as a solid structure, the automobile gear scrap press is supported by the support base 1 to improve the stability of the support, and a top plate is installed above the connecting plate 2 3. An extrusion mechanism is installed on the top plate 3, and the extrusion mechanism includes a cylinder 4 and a movable pressing plate 5. The cylinder 4 is installed above the top plate 3, and the movable pressing plate 5 is installed below the cylinder 4 through the output shaft. When the cylinder 4 is started, the cylinder 4 drives the movable pressing plate 5 to move downward through the output shaft to extrude the automobile gear waste in the waste box 15. The movable pressing plate 5 is located below the top plate 3, and the length and width of the movable pressing plate 5 are equal to the internal length and width of the waste box 15. When the movable pressing plate 5 moves downward, it can just be used opposite to the inside of the waste box 15, so that when the movable pressing plate 5 extrude the automobile gear waste, there will be no waste overflow. After the extrusion is completed, the formed waste can be removed with the assistance of the magnetic block mechanism;

[0034] A bottom plate 6 is installed below the connecting plate 2, and a servo motor 7 is installed below the bottom plate 6, and a movable turntable 8 is installed above the servo motor 7 through an output shaft, and a first protrusion 9 and a second protrusion 10 are installed on the movable turntable 8, and the first protrusion 9 and the second protrusion 10 are located on the concentric circles of the movable turntable 8, and one end of the first protrusion 9 and the second protrusion 10 are both designed with an arc-shaped structure. The servo motor 7 is started, and the servo motor 7 drives the movable turntable 8 to rotate through the output shaft, and the movable turntable 8 drives the first protrusion 9 and the second protrusion 10 to rotate, so that the first protrusion 9 and the second protrusion 10 intermittently contact the pulley 14. When the first protrusion 9 and the second protrusion 10 contact the pulley 14, the pulley 14 connecting rod 13 and the waste box 15 can be driven to move upward, thereby driving the waste box 15 to move up and down reciprocatingly. The connecting plate 2 is provided with a U-shaped block 11, which is located between the movable turntable 8 and the waste box 15, and a through hole 12 is provided on the U-shaped block 11. Two through holes 12 and connecting rods 13 are provided, and the connecting rods 13 pass through the through holes 12. The connecting rods 13 are slidably connected to the U-shaped block 11. When the connecting rods 13 move up and down under force, the through holes 12 on the U-shaped block 11 can guide the connecting rods 13, so that the connecting rods 13 move up and down more stably, thereby making the waste box 15 on the connecting rods 13 more stable when moving up and down. The U-shaped block 11 is penetrated by the connecting rods 13, and the lower end of the connecting rods 13 is provided with pulleys 14;

[0035] A waste box 15 is installed at the upper end of the connecting rod 13, and an abutment block 16 is installed on the lower surface of the waste box 15. A load-bearing block 18 is installed on the U-shaped block 11 through an electric telescopic rod 20. The load-bearing block 18 and the opposite side of the abutment block 16 are both designed in an arc-shaped structure. A slide groove 19 is opened on the lower surface of the load-bearing block 18, and a guide slide bar 17 is clamped inside the slide groove 19. A sliding connection structure is formed between the guide slide bar 17 and the load-bearing block 18. The guide slide bar 17 is fixed on the U-shaped block 11. After the scrap gears are evenly distributed, the electric telescopic rod 20 can be started, and the electric telescopic rod 20 drives the load-bearing block 18 to move toward the abutting block 16, so that the load-bearing block 18 abuts against the lower surface of the abutting block 16, thereby supporting the waste box 15 through the load-bearing block 18. When the scrap gears in the waste box 15 are squeezed, the load-bearing block 18 can disperse the force on the movable turntable 8, the connecting rod 13 and the pulley 14, thereby improving the service life of the movable turntable 8, the connecting rod 13 and the pulley 14.

[0036] Working principle: When using the automobile gear waste press, first, collect the automobile gear waste and place it in the waste box 15, and start the servo motor 7 at the same time. The servo motor 7 drives the movable turntable 8 to rotate through the output shaft, and the movable turntable 8 drives the first protrusion 9 and the second protrusion 10 to rotate, so that the first protrusion 9 and the second protrusion 10 intermittently contact the pulley 14. When the first protrusion 9 and the second protrusion 10 contact the pulley 14, the pulley 14 connecting rod 13 and the waste box 15 can be driven to move upward, thereby driving the waste box 15 to move up and down reciprocatingly, so that the automobile gear waste in the waste box 15 is more evenly distributed in the vibration of the waste box 15, thereby improving the extrusion efficiency of the automobile gear waste.

[0037] After the waste is placed, the electric telescopic rod 20 can be started, and the electric telescopic rod 20 drives the load-bearing block 18 to move toward the abutment block 16, so that the load-bearing block 18 abuts against the lower surface of the abutment block 16, thereby supporting the waste box 15 through the load-bearing block 18. When squeezing the automobile gear waste in the waste box 15, the load-bearing block 18 can disperse the force of the movable turntable 8, the connecting rod 13 and the pulley 14, thereby improving the service life of the movable turntable 8, the connecting rod 13 and the pulley 14, and then start the cylinder 4, the cylinder 4 drives the movable pressing plate 5 to move downward through the output shaft, and the automobile gear waste in the waste box 15 is squeezed and formed. After the extrusion is completed, the formed waste can be removed with the assistance of the magnetic block mechanism. Thus, a series of work is completed. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A scrap automobile gear press, comprising a support base (1), a movable turntable (8) and a connecting rod (13), characterized in that: A connecting plate (2) is installed above the support base (1), and a top plate (3) is installed above the connecting plate (2), and an extrusion mechanism is installed on the top plate (3); A bottom plate (6) is installed below the connecting plate (2), a servo motor (7) is installed below the bottom plate (6), and a movable turntable (8) is installed above the servo motor (7) via an output shaft, a first convex block (9) and a second convex block (10) are installed on the movable turntable (8), a U-shaped block (11) is installed on the connecting plate (2), a connecting rod (13) passes through the U-shaped block (11), and a pulley (14) is installed at the lower end of the connecting rod (13); A waste box (15) is mounted on the upper end of the connecting rod (13), and an abutment block (16) is mounted on the lower surface of the waste box (15); a load-bearing block (18) is mounted on the U-shaped block (11) via an electric telescopic rod (20).

2. The scrap automobile gear press according to claim 1, characterized in that: The supporting base (1) and the connecting plate (2) are both provided in two numbers, and the supporting base (1) is designed as a solid structure.

3. The scrap automobile gear press according to claim 1, characterized in that: The extrusion mechanism comprises a cylinder (4) and a movable pressing plate (5); the cylinder (4) is mounted above the top plate (3), and the movable pressing plate (5) is mounted below the cylinder (4) via an output shaft.

4. The scrap automobile gear press according to claim 3, characterized in that: The movable pressing plate (5) is located below the top plate (3), and the length and width of the movable pressing plate (5) are equal to the inner length and width of the waste box (15).

5. The scrap automobile gear press according to claim 1, characterized in that: The first protrusion (9) and the second protrusion (10) are located on concentric circles of the movable rotating disk (8), and one end of the first protrusion (9) and the second protrusion (10) are both designed to be arc-shaped.

6. The scrap automobile gear press according to claim 1, characterized in that: The U-shaped block (11) is located between the movable rotating disk (8) and the waste box (15), and a through hole (12) is provided on the U-shaped block (11). Two through holes (12) and two connecting rods (13) are provided. The connecting rod (13) passes through the through holes (12), and the connecting rod (13) is slidably connected to the U-shaped block (11).

7. The scrap automobile gear press according to claim 1, characterized in that: The opposite sides of the load-bearing block (18) and the abutment block (16) are both designed with an arc-shaped structure. A slide groove (19) is provided on the lower surface of the load-bearing block (18), and a guide slide bar (17) is clamped inside the slide groove (19). A sliding connection structure is formed between the guide slide bar (17) and the load-bearing block (18), and the guide slide bar (17) is fixed on the U-shaped block (11).

Citation Information

Patent Citations

  • Copper waste extrusion device

    CN216708451U