Automatic collecting and processing equipment for spinning tail yarn
By designing a textile tail yarn automatic collection and processing equipment that integrates vibration discs, conveying devices, three-claw cylinders, yarn cutting devices, fans and yarn storage devices, the problems of low efficiency of traditional equipment, human resources and personal safety risks are solved, and the automatic separation and classification and packaging of textile tail yarn and tail pipes are realized, which improves processing efficiency and environmental value.
Patent Information
- Application Number
- CN202420899131.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The automatic collection and processing equipment of traditional textile tail yarns is inefficient, consumes human resources and poses personal safety risks, so it is impossible to effectively realize the automatic separation and classification of textile tail yarns and tail tubes.
An automatic collection and processing equipment including a vibrating disc, a conveying device, a three-claw cylinder, a yarn cutting device, a fan and a yarn storage device are designed. Through the process of vibration sorting, automatic grabbing, cutting, absorption and classification packaging, the automatic separation and storage of textile tail yarn and tail pipe are realized.
It improves the efficiency of textile tail yarn processing, saves human resources, reduces personal safety risks, and realizes the classification, packaging and recycling of textile tail yarn and tail pipes, enhancing environmental value.
Smart Images
Figure CN222629596U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile production, in particular to an automatic collection and processing device for textile tail yarns. Background Art
[0002] Countries around the world are actively responding to the slogans of sustainable development such as low carbon emissions and carbon neutrality. The textile industry, as the first of "clothing, food, housing and transportation", must actively cooperate. In the entire textile industry, the textile tail yarn recycling sector will face a stage of innovation. How to reduce the waste of textile tail yarn and how to realize resource reuse in the textile tail yarn sector have become difficult problems for yarn and weaving companies. As an indispensable part of fabric production companies, textile tail yarn processing also requires a machine that can automatically collect and process textile tail yarn.
[0003] In the actual operation of traditional automatic collection and processing equipment for textile tail yarns, the uneven weight of textile yarns and different weaving amounts will cause textile factories to produce a large amount of waste textile tail yarns. Currently, most of the processing methods on the market are to hire people to separate the textile tail yarns from the tail tubes by cutting, or some machines can achieve semi-automatic yarn cutting. The processed tail yarns are then collected and packaged manually and finally sold to third-party recycling agencies for downgrading. This method is inefficient and consumes human resources. Long-term operation will increase the management costs of the enterprise. In addition, because workers need to hold the cutting knife during the cutting process, there is a great risk of injury, which is not conducive to personal safety.
[0004] Therefore, we designed an automatic collection and processing device for textile tail yarn to solve the above problems. Utility Model Content
[0005] The utility model provides an automatic collection and processing device for textile tail yarns, which can realize the effect of separating and storing the textile tail yarns and tail tubes as a whole, improve the processing efficiency, save human resources, and reduce the risk of personal safety. The separated textile tail yarns and tail tubes can be classified and packaged, and the environmental protection value such as recycling and effective classification and recovery can be improved, which solves the technical problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the utility model provides an automatic collection and processing equipment for textile tail yarns, comprising: a box, an operating table, a vibration plate, a conveying device, a three-claw cylinder, a yarn cutting device, a fan, and a yarn storage device. The operating table, the three-claw cylinder and the yarn cutting device are all arranged on the top of the box, and the two sides of the yarn storage device are respectively connected to the yarn cutting device and the fan, one end of the vibration plate is connected to the conveying device, and the conveying device is located on one side of the box. The vibration plate includes a frequency converter, a motor, an overall frame, a vibration tray and a first automatic sensor. The frequency converter and the motor are built in the overall frame, the overall frame is connected to the vibration tray, and the first automatic sensor is built in the vibration tray, so as to realize the operation of sorting disordered textile tail yarn tubes and transporting them to designated locations.
[0007] As a further improvement, the conveying device includes a driving machine, a conveyor belt, a second automatic sensor and a base frame, a rotating roller is arranged in the conveyor belt, the rotating roller is rotatably arranged on the base frame, the driving machine is arranged on the base frame and is transmission-connected with the rotating roller, the second automatic sensor is arranged on the base frame, and baffles are arranged on both sides of the conveyor belt to realize the transmission of the textile tail yarn tube from one end of the vibration disk to the top of the box body. In addition, the setting of the baffle can increase the distance between manual labor and the machine, reduce the risk of personal injury, and improve the safety of the machine and the stability of transportation.
[0008] As a further improvement, the three-claw cylinder includes a cylinder body, a three-claw clamp, and horizontal and vertical motion guide rails. The horizontal and vertical motion guide rails are arranged on the top of the box, and the cylinder body is arranged on the horizontal and vertical motion guide rails. The driving end of the cylinder body is connected to the three-claw clamp to realize the grasping of the textile tail yarn tube in different positions and the pressing operation during the cutting process.
[0009] As a further improvement, the yarn cutting device includes a fixed frame, a circular toothed cutting knife, a driving motor, a retractable component, a third automatic sensor and horizontal and vertical motion guide rails, the horizontal and vertical motion guide rails are arranged on the fixed frame, the driving motor is slidably arranged in the horizontal and vertical motion guide rails, the circular toothed cutting knife is arranged on the driving motor, and the third automatic sensor is arranged on the fixed frame, and the third automatic sensor can sense whether there is a textile tail yarn tube in the yarn cutting area, thereby realizing the cutting and separation operation of the textile tail yarn and the tail tube.
[0010] As a further improvement, the fan includes a suction fan and a suction pipe. The suction pipe is located between the cutting area and the suction fan. The suction pipe is connected to the suction fan and reaches the designated yarn storage area through the suction pipe, thereby realizing the operation of collecting the tail yarn along the fixed suction pipe after the textile tail yarn tube is cut.
[0011] As a further improvement, the yarn storage device includes a packing bag, a storage container and a fixed steel frame. The storage container is connected to the fixed steel frame in a suspended state. The storage container has a built-in fourth automatic sensor and a bottom baffle. The bottom baffle is connected to the packing bag. The built-in fourth automatic sensor detects the existing capacity of the container to determine the opening and closing of the bottom baffle, thereby realizing the storage and packaging of textile tail yarn.
[0012] As a further improvement, the operating console includes a display screen and a programming system. The programming system is implanted in the display screen to realize at least two mode selections of the machine, mode one is high pipe processing, and mode two is low pipe processing.
[0013] As a further improvement, a rubber pad is provided at the bottom of the vibration plate. Since the rubber pad has a certain elasticity, it can help the vibration plate and the ground to achieve the effect of shock absorption and noise reduction.
[0014] As a further improvement, the air suction pipe is a hose.
[0015] Compared with the related art, the utility model provides an automatic collection and processing device for textile tail yarns, which has the following advantages:
[0016] Beneficial effects:
[0017] The utility model discloses a kind of automatic collection and processing equipment for textile tail yarn, and the operation of the equipment is as follows: the operating table selects a high tube or a low tube according to the size of the tail tube, and then the vibration plate is vibrated as a whole by a built-in vibrator with a fixed frequency, and the disordered textile tail yarn tube poured in will be automatically sorted and rise to one end of the top of the vibration plate with the vibration, and then the conveying device is driven by the driver to convey the textile tail yarn tube to the end of the conveying device away from the vibration plate, and then the three-claw cylinder grabs the textile tail yarn tube to a suitable position on the top of the box body; then the circular cutting knife in the yarn cutting device senses the tail yarn tube, and automatically extends out in a horizontal direction and moves up and down to cut off the tail yarn, so as to complete the separation of the textile tail yarn and the paper tube, and after the tail yarn is accurately cut, it is automatically sucked into the yarn storage device by the fan, and the remaining clean tail tube is grabbed by the three-claw cylinder to the tail tube recovery area, so as to realize the effect of separating and storing the textile tail yarn from the tail tube as a whole, and the machine can improve the processing efficiency, save human resources, and reduce the risk of personal safety, and the separated textile tail yarn and tail tube can be classified and packaged, so as to improve the environmental protection value such as recycling and effective classification and recovery. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the exterior of a device for automatically collecting and processing textile tail yarns;
[0019] Figure 2 The present invention is a schematic diagram of the planar structure of the exterior of a device for automatically collecting and processing textile tail yarns.
[0020] Numbers in the figure: 1, box body; 2, operating table; 3, vibration plate; 4, conveying device; 5, three-claw cylinder; 6, yarn cutting device; 7, fan; 8, yarn storage device; 9, bottom frame. DETAILED DESCRIPTION
[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0022] In the description of the present utility model, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like are involved, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0023] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be directly connected or indirectly connected through an intermediate medium. It can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0024] Embodiment 1
[0025] Depend on Figure 1-2Provided is an automatic collection and processing device for textile tail yarns, comprising: a box 1, an operating table 2, a vibration plate 3, a conveying device 4, a three-claw cylinder 5, a yarn cutting device 6, a fan 7, and a yarn storage device 8. The operating table 2, the three-claw cylinder 5, and the yarn cutting device 6 are all arranged on the top of the box 1. The two sides of the yarn storage device 8 are respectively connected to the yarn cutting device 6 and the fan 7. One end of the vibration plate 3 is connected to the conveying device 4. The conveying device 4 is located on one side of the box 1. The vibration plate 3 includes a frequency converter, a motor, an overall frame, a vibration tray, and a first automatic sensor. The frequency converter and the motor are built in the overall frame, the overall frame is connected to the vibration tray, and the first automatic sensor is built in the vibration tray. The vibration plate 3 is used to vibrate and convey the material to ensure the stability and accuracy of the conveying.
[0026] A rubber pad is provided at the bottom of the vibration plate 3. Since the rubber pad has a certain elasticity, it can help the vibration plate 3 and the ground to achieve the effect of vibration reduction and noise reduction.
[0027] Embodiment 2
[0028] refer to Figure 1-2 , an automatic collection and processing device for textile tail yarn, comprising: a box 1, an operating table 2, a vibration plate 3, a conveying device 4, a three-claw cylinder 5, a yarn cutting device 6, a fan 7, and a yarn storage device 8. The operating table 2, the three-claw cylinder 5 and the yarn cutting device 6 are all arranged on the top of the box 1, and the two sides of the yarn storage device 8 are respectively connected to the yarn cutting device 6 and the fan 7. One end of the vibration plate 3 is connected to the conveying device 4, and the conveying device 4 is located on one side of the box 1. The conveying device 4 includes a driving machine, a conveyor belt, a second automatic sensor and a chassis 9. A rotating roller is arranged in the conveyor belt, and the rotating roller is rotatably arranged on the chassis 9. The driving machine is arranged on the chassis 9 and is transmission-connected to the rotating roller. The second automatic sensor is arranged on the chassis 9. Baffles are arranged on both sides of the conveyor belt. The three-claw cylinder 5 includes a cylinder body, a three-claw clamp, and horizontal and vertical motion guide rails. The horizontal and vertical motion guide rails are arranged on the top of the box 1, and the cylinder body is arranged on the horizontal and vertical motion guide rails, and the driving end of the cylinder body is connected to the three-claw clamp. The material is grabbed by the three-claw cylinder and then transferred to the corresponding position.
[0029] Embodiment 3
[0030] refer to Figure 1-2As shown, the yarn cutting device 6 includes a fixed frame, a circular toothed cutting knife, a driving motor, a retractable component, a third automatic sensor and horizontal and vertical motion guide rails, the horizontal and vertical motion guide rails are arranged on the fixed frame, the driving motor is slidably arranged in the horizontal and vertical motion guide rails, the circular toothed cutting knife is arranged on the driving motor, the third automatic sensor is arranged on the fixed frame, the fan 7 includes a suction fan and a suction pipe, the suction pipe is located between the cutting area and the suction fan, the yarn storage device 8 includes a packing bag, a storage container and a fixed steel frame, the storage container is connected to the fixed steel frame in a suspended state, the storage container has a built-in fourth automatic sensor and a bottom baffle, and is connected to the packing bag under the bottom baffle, the operating table 2 includes a display screen and a programming system, the programming system is implanted in the display screen, and the display screen is a touch screen.
[0031] In the specific implementation, first of all, the electrical appliances involved in the machine are all connected to an external power supply. The main implementation of the machine is provided by the component 1 operating console to provide at least two tail pipe mode options. Mode 1 is a high pipe processing mode, which is applicable to high pipe sizes such as: outer diameter 65MM-85MM, inner diameter 60MM-75MM, height 250MM-300MM; Mode 2 is a short pipe processing mode, which is applicable to short pipe sizes such as: inner diameter 110MM-125MM, outer diameter 125MM-143MM, height 93MM-150MM. The size parameters determine the moving parts. The machine starts after selecting the corresponding mode on the operation console; the vibration plate 3 is an optional component. When the machine is started, the vibration plate 3 can vibrate and sort the textile tail yarn tubes with a size range such as: inner diameter 110MM-125MM, outer diameter 125MM-143MM, height 93MM-150MM, and transport them to one end of the top of the vibration plate 3. At this time, the textile yarn tube is located at one end of the conveying device 4, and component 3 is a conveyor belt with a length of 2M and a width of 0.23M. Baffles and end automatic interception plates are installed on both sides of the conveyor belt. The tail yarn tube contacts the conveyor The conveyor belt transports the tail yarn tube to the end of the conveyor belt away from the vibration plate 3; then the three-claw cylinder 5 composed of a cylinder component and a three-claw clamp grabs the tail yarn tube transported from the side and transfers the tail yarn tube to a suitable position on the top of the box 1; then the yarn cutting device 6 is equipped with a cutting knife of φ150MM*25.4MM*2MM and an infrared recognition device. The infrared recognition device recognizes that there is a tail yarn tube, so that the cutting knife is automatically opened, and the cutting knife extends horizontally with the maximum outer diameter of the tail tube as the cutting depth, and moves upward along the Z axis to cut the textile tail yarn tube. Cutting, the upward movement range is 500MM, the cutting operation is completed, and the tail yarn is separated from the yarn tube; after the tail yarn is cut and separated by the yarn cutting device 6, it is adsorbed by the fan 7 with negative pressure. The preferred model of the fan 7 is DL-3000, which reaches the yarn storage device 8 through the 2M factory suction pipe. The preferred diameter of the suction pipe is φ102MM, which can completely suck away the tail yarn. The yarn storage device 8 is provided with an infrared sensing device. When the yarn storage container reaches a certain amount, the bottom baffle automatically opens, and the tail yarn automatically falls into the packing bag, so that the machine as a whole can complete the automatic separation of the tail yarn and the tail yarn tube and store and pack.
[0032] Working principle:
[0033] When in use, first of all, the electrical appliances involved in the machine are connected to an external power supply. The main implementation of the machine is provided by the component 1 operation console, which provides at least two tail pipe mode options. Mode 1 is the high pipe processing mode, which is applicable to the high pipe size range such as: outer diameter 65MM-85MM, inner diameter 60MM-75MM, height 250MM-300MM; Mode 2 is the short pipe processing mode, which is applicable to the short pipe size range such as: inner diameter 110MM-125MM, outer diameter 125MM-143MM, height 93MM-150MM. The size parameters determine the movement of the moving parts. The vibration disc 3 is an optional component. When the machine is started, the vibration disc 3 can vibrate and sort the textile tail yarn tubes with a size range such as inner diameter 110MM-125MM, outer diameter 125MM-143MM, and height 93MM-150MM, and transport them to one end of the top of the vibration disc 3. At this time, the textile yarn tube is located at one end of the conveying device 4, and component 3 is a conveyor belt with a length of 2M and a width of 0.23M. Baffles and end automatic interception plates are installed on both sides of the conveyor belt. The tail yarn tube contacts the conveyor belt. , the conveyor belt conveys the tail yarn tube to the end of the conveyor belt away from the vibration plate 3; then the three-claw cylinder 5 composed of a cylinder component and a three-claw clamp grabs the tail yarn tube conveyed from the side and transfers the tail yarn tube to a suitable position on the top of the box 1; then the yarn cutting device 6 is equipped with a cutting knife of φ150MM*25.4MM*2MM and an infrared recognition device. The infrared recognition device recognizes that there is a tail yarn tube, so that the cutting knife is automatically opened, and the cutting knife extends horizontally with the maximum outer diameter of the tail tube as the cutting depth, and moves upward along the Z axis to cut the textile tail yarn tube Cutting, the upward movement range is 500MM, the cutting operation is completed, and the tail yarn is separated from the yarn tube; after the tail yarn is cut and separated by the yarn cutting device 6, it is adsorbed by the fan 7 with negative pressure. The preferred model of the fan 7 is DL-3000, which reaches the yarn storage device 8 through the 2M factory suction pipe. The preferred diameter of the suction pipe is φ102MM, which can completely suck away the tail yarn. The yarn storage device 8 is provided with an infrared sensing device. When the yarn storage container reaches a certain amount, the bottom baffle automatically opens, and the tail yarn automatically falls into the packing bag, so that the machine as a whole can complete the automatic separation of the tail yarn and the tail yarn tube and store and pack.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic collection and processing device for textile tail yarn, characterized in that: include: A box (1), an operating table (2), a vibration plate (3), a conveying device (4), a three-claw air cylinder (5), a yarn cutting device (6), a fan (7), and a yarn storage device (8). The operating table (2), the three-claw air cylinder (5), and the yarn cutting device (6) are all arranged on the top of the box (1); the two sides of the yarn storage device (8) are respectively connected to the yarn cutting device (6) and the fan (7); one end of the vibration plate (3) is connected to the conveying device (4); and the conveying device (4) is located on one side of the box (1).
2. The automatic collection and processing equipment for textile tail yarn according to claim 1 is characterized in that: The vibration tray (3) comprises a frequency converter, a motor, an overall frame, a vibration tray and a first automatic sensor. The frequency converter and the motor are built in the overall frame, the overall frame is connected to the vibration tray, and the first automatic sensor is built in the vibration tray.
3. The automatic collection and processing equipment for textile tail yarn according to claim 2 is characterized in that: The conveying device (4) comprises a driving machine, a conveying belt, a second automatic sensor and a base frame (9); a rotating roller is arranged inside the conveying belt, the rotating roller is rotatably arranged on the base frame (9); the driving machine is arranged on the base frame (9) and is transmission-connected with the rotating roller; the second automatic sensor is arranged on the base frame (9); baffles are arranged on both sides of the conveying belt.
4. The automatic collection and processing equipment for textile tail yarn according to claim 1 is characterized in that: The three-jaw cylinder (5) comprises a cylinder body, a three-jaw clamp, and horizontal and vertical motion guide rails. The horizontal and vertical motion guide rails are arranged on the top of the box (1), the cylinder body is arranged on the horizontal and vertical motion guide rails, and the driving end of the cylinder body is connected to the three-jaw clamp.
5. The automatic collection and processing equipment for textile tail yarn according to claim 1 is characterized in that: The yarn cutting device (6) comprises a fixed frame, a circular toothed cutting knife, a driving motor, a retractable component, a third automatic sensor and horizontal and vertical motion guide rails, wherein the horizontal and vertical motion guide rails are arranged on the fixed frame, the driving motor is slidably arranged in the horizontal and vertical motion guide rails, the circular toothed cutting knife is arranged on the driving motor, and the third automatic sensor is arranged on the fixed frame.
6. The automatic collection and processing equipment for textile tail yarn according to claim 1 is characterized in that: The fan (7) comprises a suction fan and a suction pipe, wherein the suction pipe is located between the cutting area and the suction fan, and the suction pipe is connected to the suction fan.
7. The automatic collection and processing equipment for textile tail yarn according to claim 1 is characterized in that: The yarn storage device (8) comprises a packing bag, a storage container and a fixed steel frame, wherein the storage container is connected to the fixed steel frame in a suspended state, and the storage container has a fourth automatic sensor and a bottom baffle built in, and the bottom baffle is connected to the packing bag at the bottom.
8. The automatic collection and processing equipment for textile tail yarn according to claim 1 is characterized in that: The operating console (2) comprises a display screen which is a touch screen.
9. The automatic collection and processing equipment for textile tail yarn according to claim 2 is characterized in that: A rubber pad is provided at the bottom of the vibration plate (3).
10. The automatic collection and processing equipment for textile tail yarn according to claim 6, characterized in that: The air suction pipe is a hose.