Glass fiber mat rolling and feeding integrated equipment

By designing an integrated glass fiber felt equipment that integrates the functions of rolling and feeding, the existing equipment has solved the problems of complex operation, large space occupation and low efficiency, and the efficient rolling and feeding of glass fiber felt has been achieved.

CN222630591UActive Publication Date: 2025-03-18NANJING TIANMING COMPOSITE MATERIALS CO LTD
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Patent Information

Application Number
CN202420234922.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-03-18
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The existing fiberglass felt winding equipment and feeding equipment are single and separate equipment, resulting in complex operation, large space occupancy and low processing efficiency.

Method used

An integrated equipment for collecting and feeding of fiberglass fiber felts is designed, including a three-axis coiler, an automatic pipe laying machine and an air inflation shaft. Through the lifting mechanism, the coiling of fiberglass fiberglass, the pipe penetration of the gas inflation shaft and the automatic operation of feeding of material is realized.

Benefits of technology

The integrated lifting and transportation of finished products of glass fiber felt, shaft replacement, flat clamp core extraction, unwinding, gas expansion shaft pipe penetration, and material feeding are realized, which simplifies operation, improves production efficiency, and reduces the space occupied by labor and equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses glass fiber mat rolling and feeding integrated equipment, and relates to the technical field of glass fiber mats. Comprising a three-axis winding machine, an automatic pipe unwinding machine and an air expansion shaft, a hoisting mechanism is arranged above the three-axis winding machine and comprises a front fixing frame, a rear fixing frame, two sliding frames and a chain, movable frames are arranged between the two fixing frames, and a connecting frame is fixedly connected between the two movable frames. A finished product air expansion shaft wound with a glass fiber mat is conveyed to the position above the roll unloading mechanism through the hoisting mechanism, the paper tube penetrating air expansion shaft is lifted, after the finished product air expansion shaft is put down, the two stations are automatically hoisted back to the original positions for waiting, then the air expansion shaft is taken out through clamping and deflating core pulling, a finished product platform is withdrawn, meanwhile, a tube storage machine enters a paper tube, and the air expansion shaft of a flat clamping body core pulling machine penetrates into the paper tube. And the finished glass fiber mats are conveyed to the next procedure in a coil dividing manner through the coil discharging mechanism, so that the integration of hoisting, shaft replacement, core pulling, coil discharging, pipe penetrating and feeding of the rolled finished products is realized, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glass fiber felt, in particular to integrated equipment for winding and feeding glass fiber felt. Background Art

[0002] Glass fiber is an inorganic non-metallic material with excellent performance. There are many types. Its advantages are good insulation, strong heat resistance, good corrosion resistance and high mechanical strength, but its disadvantages are brittleness and poor wear resistance. Glass fiber mat is a thin sheet product made of continuous strands or chopped strands that are non-directionally combined by chemical binders or mechanical action.

[0003] After the glass fiber mat is produced, it is first rolled up, and then sent to the next link for processing through the feeding equipment. The existing rolling equipment and feeding equipment are single and separate equipment, which not only takes up space, but also has high operation complexity, reducing the processing efficiency of the glass fiber mat. Therefore, it is necessary to develop an integrated equipment that integrates the rolling and feeding functions to improve production efficiency and reduce space occupation. Utility Model Content

[0004] The purpose of the utility model is to provide glass fiber felt winding and feeding integrated equipment to solve the technical problems raised in the background technology in view of the existing problems.

[0005] The utility model is realized through the following technical scheme: glass fiber felt winding and feeding integrated equipment, including a three-axis winding machine, an automatic tube unwinding machine and an air expansion shaft, a hoisting mechanism is arranged above the three-axis winding machine, the hoisting mechanism includes front and rear two groups of fixed frames, two groups of sliding frames and chains, a mobile frame is arranged between the two groups of fixed frames, a connecting frame is fixedly connected between the two mobile frames, a mounting seat is symmetrically connected on the connecting frame, a driving motor is fixedly connected to the top of the mounting seat, a rotating rod is rotatably connected to the output end of the driving motor, a driving gear is fixedly connected to the outer wall of the rotating rod, a driven gear is rotatably connected to the inner side wall of the mobile frame, the driven gear is located directly below the driving gear, the driving gear and the driven gear are connected by a chain transmission, the outer walls of the two groups of sliding frames are symmetrically connected to moving blocks, the moving blocks are connected to the chain transmission, the outer walls of the two groups of sliding frames are fixedly connected to electric push rods, and the output ends of the electric push rods are fixedly connected to hooks.

[0006] Preferably, the automatic tube placing machine is located below the lifting mechanism, and the automatic tube placing machine is used to place paper tubes. A support frame is provided on the left side of the automatic tube placing machine, and a roll unloading mechanism is slidably connected to the support frame.

[0007] Preferably, a flat clamp core pulling machine is provided above the support frame;

[0008] The flat clamp core pulling machine comprises a fixed seat, a top of the fixed seat is fixedly connected with a cylinder, an output end of the cylinder is fixedly connected with a connector, and a charging and discharging head is arranged on the connector.

[0009] Preferably, a clamping piece is rotatably provided on the top of the fixing seat, and the clamping piece is used to clamp the inflatable shaft.

[0010] Preferably, a support rod is fixedly connected between the front and rear groups of sliding frames.

[0011] Preferably, a servo motor is fixedly connected to the connecting frame, the output end of the servo motor is fixedly connected to a gear, the outer wall of the gear is transmission-connected to the outer wall of the fixed frame, the outer wall of the movable frame is rotatably connected to a guide wheel, and the guide wheel is rollingly connected to the fixed frame.

[0012] Compared with the prior art, the utility model has the following advantages:

[0013] The utility model provides an integrated equipment for winding and feeding glass fiber felt. After the glass fiber felt is wound, the finished air shaft rolled with the glass fiber felt is conveyed to the top of the unwinding mechanism through the lifting mechanism, and the air shaft with the paper tube inserted is lifted up. After the finished air shaft is put down, the two workstations are automatically lifted back to the original position for waiting. Then, the air shaft is taken out by clamping, deflation and core pulling, and the finished product platform is withdrawn. At the same time, the tube storage machine enters the paper tube, and the air shaft of the flat clamp core pulling machine is inserted, inflated and waits for lifting. The finished glass fiber felt is sent to the next process in batches through the conveying and unwinding mechanism, so as to realize the lifting, shaft changing, flat clamp core pulling, unwinding, tube insertion and feeding of the finished rolled product, simplify the operation, improve the production efficiency, and reduce the space occupied by manpower and equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the top view structure of the utility model;

[0015] Figure 2 It is a top view of the hoisting mechanism of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the hoisting mechanism of the utility model;

[0017] Figure 4 This is a structural schematic diagram of the sliding frame of the utility model;

[0018] Figure 5 This is a structural schematic diagram of the mobile frame of the utility model;

[0019] Figure 6 This is the front view of the automatic tube placing machine of the utility model;

[0020] Figure 7This is a side view of the automatic tube placing machine of the utility model;

[0021] Figure 8 This is a top view of the flat clamp core pulling machine of the utility model;

[0022] Fig. 9 It is a partial side view of the flat clamp core pulling machine of the utility model.

[0023] In the figure: 1. lifting mechanism; 101. fixed frame; 102. mobile frame; 103. connecting frame; 104. mounting seat; 105. driving motor; 106. rotating rod; 107. sliding frame; 108. electric push rod; 109. hook; 110. guide wheel; 111. support rod; 2. three-axis winder; 3. automatic tube unwinder; 4. support frame; 5. flat clamp core pulling machine; 501. fixed seat; 502. connecting head; 503. charging and discharging head; 504. clamping part; 505. cylinder; 6. air shaft; 7. unwinding mechanism. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example:

[0026] See also Figure 1-Figure 9 As shown, the utility model provides a technical solution: glass fiber felt winding and feeding integrated equipment, including a three-axis winding machine 2, an automatic tube unwinding machine 3 and an air shaft 6, a hoisting mechanism 1 is arranged above the three-axis winding machine 2, the hoisting mechanism 1 includes two groups of front and rear fixed frames 101, two groups of sliding frames 107 and chains, a mobile frame 102 is arranged between the two groups of fixed frames 101, a connecting frame 103 is fixedly connected between the two mobile frames 102, a mounting seat 104 is symmetrically connected to the connecting frame 103, a driving motor 105 is fixedly connected to the top of the mounting seat 104, and the driving motor 105 The output end is rotatably connected with a rotating rod 106, the outer wall of the rotating rod 106 is fixedly connected with a driving gear, the inner wall of the moving frame 102 is rotatably connected with a driven gear, the driven gear is located directly below the driving gear, the driving gear and the driven gear are connected by a chain transmission, the outer walls of the two groups of sliding frames 107 are symmetrically connected with moving blocks, the moving blocks are connected with the chain transmission, the outer walls of the two groups of sliding frames 107 are fixedly connected with electric push rods 108, the output end of the electric push rod 108 is fixedly connected with a hook 109, and a support rod 111 is fixedly connected between the front and rear groups of sliding frames 107;

[0027] The automatic tube placing machine 3 is located below the hoisting mechanism 1. The automatic tube placing machine 3 is used to place paper tubes. A support frame 4 is provided on the left side of the automatic tube placing machine 3. A roll unloading mechanism 7 is slidably connected to the support frame 4.

[0028] A servo motor is fixedly connected to the connecting frame 103, and the output end of the servo motor is fixedly connected to a gear. The outer wall of the gear is transmission-connected to the outer wall of the fixed frame 101. The outer wall of the mobile frame 102 is rotationally connected to a guide wheel 110, and the guide wheel 110 is rollingly connected to the fixed frame 101.

[0029] In this embodiment, the mobile frame 102 is moved to the top of the unloading mechanism 7 by the hoisting mechanism 1, and then the automatic tube unwinding machine 3 is started to unwind the tube, and the electric push rod 108 is started to drive the hook 109 to move down, and the paper tube is placed inside the hook 109, and the inflatable shaft 6 is inserted into the paper tube by the flat clamp core pulling machine 5, and the inflatable shaft 6 is inflated so that the inflatable shaft 6 is pressed against the paper tube through the internal parts, and then the inflatable shaft 6 with the paper tube is moved to the position of the three-axis winding machine 2 by the hoisting mechanism 1. After the connection with the driving shaft is completed, the three-axis winding machine 2 is started to wind the glass fiber felt on the paper tube; after the glass fiber felt is wound, the gear is driven to rotate by the servo motor to move the mobile frame 102 to the top of the automatic tube unwinding machine 3. When the mobile frame 102 moves , it is limited by the guide wheel 110 so that it can walk stably along the fixed frame 101, and then the driving motor 105 is started to drive the rotating rod 106 to rotate. When the rotating rod 106 rotates, it drives the driving gear to rotate, and then drives the sliding frame 107 to slide up and down under the action of the chain, and sends the rolled glass fiber felt to the top of the unloading mechanism 7, and the air shaft 6 is pulled out by the flat clamp core pulling machine 5, so that the paper tube with the rolled glass fiber felt can be sent to the unloading mechanism 7 for transportation; the overall stability of the mobile frame 102 is enhanced by the connecting frame 103, and at the same time, installation conditions are provided for the two sets of driving motors 105. Two sets of sliding frames 107 are installed on the mobile frame 102 to realize the double-station pipe threading and pipe placing work, which effectively improves the work efficiency.

[0030] A flat clamp core-pulling machine 5 is arranged above the support frame 4. The flat clamp core-pulling machine 5 comprises a fixed seat 501. A cylinder 505 is fixedly connected to the top of the fixed seat 501. A connector 502 is fixedly connected to the output end of the cylinder 505. A charging and discharging head 503 is arranged on the connector 502. A clamp 504 is rotatably arranged on the top of the fixed seat 501. The clamp 504 is used to clamp the inflatable shaft 6.

[0031] After the rolled glass fiber felt is placed firmly on the unwinding mechanism 7, the cylinder 505 is connected to the external inflation device to inflate and deflate the inflation and deflation head 503. After the compressed air in the inflation shaft 6 is discharged, the external power device pushes the inflation shaft 6 forward, passes through the paper tube placed by the automatic tube placing machine 3, and reaches the paper tube terminal. The power device stops working, and the external cylinder 505 starts to inflate. After the inflation is completed, the inflated paper tube can be moved to the position of the three-axis winding machine 2 through the hoisting mechanism 1 and the hook 109, and the driving device of the three-axis winding machine 2 is connected. After the shafts are connected, the glass fiber felt is rewound again, and the glass fiber felt rolled up on the paper tube is sent to the next process through the unloading mechanism 7, realizing the integrated effect of rolling and feeding, which not only improves the production efficiency, but also reduces the space occupied by the equipment, simplifies the operation, and reduces the complexity of the operation. By adopting a three-axis winding method, the winding rate of the glass fiber felt is further accelerated. When the inflatable shaft 6 is inflated and deflated, the inflatable shaft 6 can be clamped by the clamping member 504, thereby improving the stability of the inflatable shaft 6 during inflation and deflation.

[0032] Working principle: During operation, the mobile frame 102 is moved to the top of the unloading mechanism 7 through the hoisting mechanism 1, and then the automatic tube unloading machine 3 is started to unload the tube, and the electric push rod 108 is started to drive the hook 109 to move down, and the paper tube is placed inside the hook 109, and the inflatable shaft 6 is inserted into the paper tube through the flat clamp core pulling machine 5, and the inflatable shaft 6 is inflated so that the inflatable shaft 6 is pressed against the paper tube through the internal parts, and then the inflatable shaft 6 with the paper tube is moved to the position of the three-axis winder 2 through the hoisting mechanism 1, and after the connection with the drive shaft is completed, the three-axis winder 2 is started to wind the glass fiber felt on the paper tube; after the glass fiber felt is wound, the gear is driven to rotate by the servo motor to move the mobile frame 102 to the top of the automatic tube unloading machine 3. When the mobile frame 102 moves, it is limited by the guide wheel 110 so that it can walk stably along the fixed frame 101, and then the drive motor 105 is started to drive the rotating rod 106 to rotate, and the rotating When the rod 106 rotates, it drives the active gear to rotate, and then drives the sliding frame 107 to slide up and down under the action of the chain, and sends the rolled glass fiber felt to the top of the unloading mechanism 7, and the air shaft 6 is pulled out through the flat clamp core pulling machine 5, so that the paper tube with the rolled glass fiber felt can be sent to the unloading mechanism 7 for transportation; the overall stability of the mobile frame 102 is enhanced by the connecting frame 103, and at the same time, installation conditions are provided for the two sets of drive motors 105. Two sets of sliding frames 107 are installed on the mobile frame 102 to realize double-station tube threading and tube release work, which effectively improves work efficiency. The rolled glass fiber felt on the paper tube is sent to the next process through the unloading mechanism 7, realizing the integrated effect of winding and feeding, which not only improves production efficiency, but also reduces the space occupied by the equipment, simplifies the operation, and reduces the complexity of the operation. By adopting the three-axis winding method, the winding rate of the glass fiber felt is further accelerated.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated equipment for winding and feeding glass fiber mat, comprising a three-axis winding machine (2), an automatic tube unwinding machine (3) and an air shaft (6), characterized in that: A hoisting mechanism (1) is arranged above the three-axis winder (2), the hoisting mechanism (1) comprising two groups of front and rear fixed frames (101), two groups of sliding frames (107) and a chain; a mobile frame (102) is arranged between the two groups of fixed frames (101); a connecting frame (103) is fixedly connected between the two mobile frames (102); a mounting seat (104) is symmetrically connected to the connecting frame (103); a driving motor (105) is fixedly connected to the top of the mounting seat (104); and an output end of the driving motor (105) is rotatably connected to a rotating shaft. A movable rod (106), the outer wall of the movable rod (106) is fixedly connected to a driving gear, the inner wall of the movable frame (102) is rotatably connected to a driven gear, the driven gear is located directly below the driving gear, the driving gear and the driven gear are connected via a chain transmission, the outer walls of the two groups of sliding frames (107) are symmetrically connected to moving blocks, the moving blocks are connected via a chain transmission, the outer walls of the two groups of sliding frames (107) are fixedly connected to electric push rods (108), and the output ends of the electric push rods (108) are fixedly connected to a hook (109).

2. The glass fiber mat winding and feeding integrated equipment according to claim 1, characterized in that: The automatic tube placing machine (3) is located below the lifting mechanism (1), and is used to place paper tubes. A support frame (4) is provided on the left side of the automatic tube placing machine (3), and a roll unloading mechanism (7) is slidably connected to the support frame (4).

3. The glass fiber mat winding and feeding integrated equipment according to claim 2 is characterized in that: A flat clamp core pulling machine (5) is arranged above the support frame (4); The flat clamp core pulling machine (5) comprises a fixed seat (501), the top of the fixed seat (501) is fixedly connected to a cylinder (505), the output end of the cylinder (505) is fixedly connected to a connector (502), and the connector (502) is provided with an air charging and discharging head (503).

4. The glass fiber mat winding and feeding integrated equipment according to claim 3 is characterized in that: A clamping piece (504) is rotatably provided on the top of the fixing seat (501), and the clamping piece (504) is used to clamp the inflatable shaft (6).

5. The glass fiber mat winding and feeding integrated equipment according to claim 1, characterized in that: A support rod (111) is fixedly connected between the front and rear sets of sliding frames (107).

6. The glass fiber mat winding and feeding integrated equipment according to claim 1, characterized in that: A servo motor is fixedly connected to the connecting frame (103), an output end of the servo motor is fixedly connected to a gear, an outer wall of the gear is transmission-connected to an outer wall of the fixed frame (101), an outer side wall of the movable frame (102) is rotationally connected to a guide wheel (110), and the guide wheel (110) is rollingly connected to the fixed frame (101).