Double-layer reinforcement cage lowering and fixing pin beating disc
By designing a double-layer steel cage lowered fixed tip-beating tray, using steel plate assembly ring support device and insertion tip fixing technology, the existing tooling has solved the problem of cumbersome operation and safety hazards in the construction of ultra-long and large pile diameters, and achieved stable support and convenient operation, which is suitable for the entire stage of pile foundation construction.
Patent Information
- Application Number
- CN202420982003.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing pile foundation steel cage lowering tooling has problems such as cumbersome operation, uneven load distribution, and large safety hazards in the construction of super long and super large pile diameters, and is particularly difficult to apply to the lowering of double-layer steel cages.
A double-layer steel cage lowered fixed tip beater disk is designed, and a steel plate assembly ring support device is used to form a high-strength ring steel plate and a curled steel plate to provide inner and outer ring support, and the steel cage is fixed by inserting tips to strengthen stirrups to achieve stable support.
The device is simple in structure and convenient in transportation. It is suitable for various operating environments, with easy installation and dismantling, with low safety risks and long service life. It can play a role in the entire stage of pile foundation construction. It is especially suitable for the lowering of ultra-long, ultra-large pile diameters and double-layer steel cages.
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Figure CN222632215U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pile foundation reinforcement cage lowering construction, in particular to a double-layer reinforcement cage lowering fixed driving plate. Background Art
[0002] At present, the lowering tooling of the pile foundation reinforcement cage is mainly completed in the following ways:
[0003] 1. Steel fixing device: A square steel frame is set in the pile hole. When the steel cage is lowered into place, two parallel I-beams or channel steels are passed under the reinforcing stirrups to support the entire steel cage on the positioning frame. Then remove the lifting rope and continue to install the next section of the steel cage. After pouring concrete, this method requires cutting off the supporting steel to complete the disassembly of the device, which is cumbersome. In the construction of pile foundations that require the lowering of double-layer steel cages, when lowering the inner cage, two parallel steels should be centered to hinder it. This method cannot be used. In the face of pile foundations with extra-long and extra-large pile diameters, the amount of steel used will increase, and there will be problems with uneven load distribution, low efficiency, and great safety hazards.
[0004] 2. Tie rod fixing device: Pile hole, a steel casing is provided in the pile hole, there is no steel cage in the steel casing, a fixer is provided on the side of the steel cage, the fixer includes a bracket, two rings are provided at the lower end of the bracket, the ring surface is arranged obliquely downward, the transverse steel bars of the steel cage are between the rings, a movable plug rod is inserted between the rings, and the upper end of the bracket is connected to the fixed rod in the ground through a connecting rod. The steel cage is fixed by the fixer, the sleeve of the bracket is clamped on a transversely arranged steel bar of the steel cage, and the movable plug rod is inserted to fix the steel cage, and then the concrete is poured. After the pouring is completed, the movable plug rod is pulled out, and then the bracket is pulled out. This uses a large number of rods. When facing super-long piles and super-large pile diameter pile foundations, the rods are subjected to excessive tensile stress, which poses a great safety hazard, and other fixing methods are still required when lowering the inner cage. Utility Model Content
[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a double-layer steel cage lowering and fixing hitting plate, which belongs to a steel cage fixing device for steel cage lowering tooling, and is mainly used for super-long and super-large diameter pile foundations of bridge projects and steel cage lowering tooling for double-layer steel cage pile foundations with inner and outer layers. It is convenient for construction, safe to install and disassemble, and simple to operate.
[0006] The utility model is realized by constructing a double-layer steel cage to lower and fix the top plate, which is characterized by: the main structure is a steel plate assembled annular support device, which consists of two pieces of high-strength steel plates of the same size. Annular steel plate and two pieces of equal height, one large and one small, curled into a tube Steel PlateThe main structure consists of two steel plates of equal height, one large and one small, which are curled into a cylindrical shape and correspond to the outer ring and inner ring of the device respectively. The inner ring corresponds to the hole diameter, and the size of the outer ring is set according to construction needs.
[0007] According to the utility model, a double-layer steel cage is placed under the fixing plate, which is characterized in that: the inner and outer rings are connected by a plurality of Vertical steel plate Connect, and then wrap the upper and lower parts with two high-strength annular steel plates; open 8 openings of appropriate size at equal angles on the inner and outer ring steel plates for use as Tip socket .
[0008] According to the utility model, a double-layer steel cage is lowered to fix the pinning plate, which is characterized by: selecting a steel plate of appropriate strength according to the engineering quantity to be processed into 8 pieces of pins with hook-shaped protrusions, which are respectively inserted into eight groups of sockets, and the device can be cut into two semicircular rings before construction to facilitate the transportation and installation of the device.
[0009] The utility model has the following advantages: the utility model provides a double-layer steel cage lowering fixing and tapping plate and fixing method. During operation and installation, the inner rings of the two semicircular ring devices are aligned and spliced with the hole mouth. When the steel cage is lowered to the hole mouth, the plugging pin is pushed in so that the tip head supports and hooks the steel cage reinforcement hoop, and then the next section of the steel cage is installed. When the steel cage segment is lowered to a certain weight, only the steel bar node at the tapping position needs to be locally reinforced, and normal construction can be continued. When the inner and outer cage steel bars are installed, the outer cage steel bars rely on this device for support, the space inside the cage is not affected, and the inner cage steel bars can be smoothly lowered. After the concrete is poured, only the node at the plugging pin needs to be cut off, the plugging pin needs to be pulled out, and the device can be hoisted away without affecting the continued use of the device. At the same time, there is a corresponding requirement for over-pouring during the cast-in-place pile construction. The particularity of the structure of this device can directly serve as a template, which is impossible to do with traditional construction methods. The advantages are: (1) the device has a simple structure, is easy to move and transport, and has a high turnover rate; (2) the device can be recycled and will not be damaged by various factors in pile foundation construction; (3) the device is suitable for various working environments; (4) the device is easy to install and dismantle, the labor intensity of operators is low, and the safety risk is small; (5) the device has a long service life; and (6) the device can play a role in the entire stage of pile foundation construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1-Figure 4 This is a schematic diagram of the structure of a fixed tapping disc;
[0011] Figure 5 It is a schematic diagram of the lowering and fixing process of the double-layer steel cage in this application. DETAILED DESCRIPTION
[0012] The following will be combined with the attached Figure 1-Figure 5The utility model is described in detail, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0013] The utility model provides a double-layer steel cage lowering fixed spike plate and fixing method. The main structure of this patent is a steel plate assembled annular support device, which is composed of two high-strength annular steel plates of the same size and two steel plates of equal height, one large and one small, curled into a cylinder. The two steel plates of equal height, one large and one small, curled into a cylinder correspond to the outer ring and the inner ring of the device respectively, wherein the inner ring corresponds to the orifice diameter, and the size of the outer ring is set according to construction needs. The inner and outer rings are connected by many vertical steel plates, and then wrapped up and down with two high-strength annular steel plates. Eight openings of appropriate sizes are opened at equal angles on the inner and outer ring steel plates to serve as spike sockets. According to the amount of work, steel plates of appropriate strength are selected to be processed into 8 plugs with hook-shaped protrusions, which are respectively inserted into eight groups of sockets. Before construction, the device can be cut into two semicircular rings to facilitate transportation and installation of the device.
[0014] Operation process: During installation, align the inner rings of the two semicircular ring devices with the hole mouth and splice them. When the steel cage is lowered to the hole mouth, push the pin in so that the pin head supports and hooks the reinforcement stirrups of the steel cage, and then install the next section of the steel cage. When the steel cage segment is lowered to a certain weight, it is only necessary to locally strengthen the steel node at the pinning point, and then continue normal construction. When installing the inner and outer cage steel bars, the outer cage steel bars rely on this device for support, and the space inside the cage is not affected, so the inner cage steel bars can be lowered smoothly. After the concrete is poured, it is only necessary to cut off the node at the pin, pull out the pin, and hoist the device away without affecting the continued use of the device. At the same time, there are corresponding requirements for over-pouring during the construction of cast-in-place piles. The special structure of this device can directly serve as a template, which is impossible with traditional construction methods.
[0015] This patent has the following advantages and beneficial effects:
[0016] (1) This device has a simple structure, convenient transportation, and high turnover rate;
[0017] (2) This device can be recycled and will not be damaged by various factors during pile foundation construction;
[0018] (3) This device is suitable for various working environments;
[0019] (4) This device is easy to install and dismantle, the labor intensity of operators is low, and the safety risk is small;
[0020] (5) This device has a long service life;
[0021] (6) This device can play a role in the entire stage of pile foundation construction.
[0022] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A double-layer steel cage with a fixed tapping plate, characterized in that; The main structure is a steel plate assembled annular support device, which consists of two high-strength annular steel plates of the same size and two steel plates of equal height, one large and one small, curled into a cylindrical shape. The two steel plates of equal height, one large and one small, curled into a cylindrical shape correspond to the outer ring and inner ring of the device respectively, and the inner ring corresponds to the orifice diameter.
2. According to claim 1, a double-layer steel cage is placed under the fixing plate, characterized in that; The inner and outer rings are connected by many vertical steel plates, and then wrapped up and down with two high-strength annular steel plates; 8 openings are opened at equal angles on the inner and outer ring steel plates to serve as pin sockets.
3. According to claim 1, a double-layer steel cage is placed under the fixing plate, characterized in that: According to the project volume, steel plates are selected and processed into 8 plugs with hook-shaped protrusions, which are inserted into eight groups of sockets respectively. Before construction, the device can be cut into two semicircular rings to facilitate transportation and installation of the device.