Concrete shear wall section size control early warning device
By setting up early warning nuts and force sensors on the pulling screws of the concrete shear wall, real-time monitoring and early warning of the loosening of the fastening nuts is achieved, and the problem of larger cross-sectional size caused by loosening of the fastening nuts during pouring is solved, ensuring the quality of the shear wall.
Patent Information
- Application Number
- CN202421329245.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-12
AI Technical Summary
During the pouring of concrete shear walls, the vibrator touches the pulling screw, causing the fastening nut to loosen and retard, causing the shear wall formwork to expand, resulting in the cross-sectional size becoming larger and quality problems occur.
A concrete shear wall cross-sectional dimension control early warning device is designed. By installing a warning nut on the pulling screw, equipped with a force sensor, a rotating shaft and a contact plate, real-time monitoring and early warning of loosening of the fastening nut is achieved.
Effectively prevent the cross-sectional size from becoming larger due to loosening of the fastening nut, ensure the quality of the shear wall, and promptly detect and deal with the loose nut through the early warning system to avoid the occurrence of quality problems.
Smart Images

Figure CN222632806U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete shear walls, in particular to a concrete shear wall cross-section size control and early warning device. Background Art
[0002] With the continuous promotion of prefabricated building policies and the improvement of market acceptance, prefabricated buildings are currently developing in full swing. Enterprises in various regions are competing to develop prefabricated buildings, and various prefabricated building structural systems have emerged, showing a trend of a hundred schools of thought. Prefabricated shear wall structure is a type of prefabricated concrete structure, which is defined as a prefabricated concrete structure in which the main load-bearing components, shear walls, beams, and slabs, are partially or completely composed of prefabricated concrete components.
[0003] During the pouring of concrete shear walls, tension screws are required to fix the position of the shear wall formwork to ensure the cross-sectional size of the shear wall. When the concrete shear wall is poured, the continuous vibration of the vibrating rod, especially when the vibrating rod touches the tension screw, will cause the fastening nut to slowly loosen and back out, causing the shear wall formwork to bulge, resulting in an increase in the cross-sectional size of the shear wall and quality problems of the shear wall. Summary of the invention
[0004] The purpose of the utility model is to solve the problem that the fastening nuts on the surfaces of the two internal tension screws of the shear wall in the above-mentioned background technology may loosen and back out during the fixing process, thereby causing the subsequent shear wall formwork to expand, resulting in an increase in the cross-sectional size of the shear wall and problems with the quality of the shear wall, and a concrete shear wall cross-sectional size control and early warning device is proposed.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] A concrete shear wall cross-sectional size control and early warning device comprises a shear wall formwork, a tension screw rod is inserted into the shear wall formwork, fastening nuts are threadedly connected at both ends of the tension screw rod, and an early warning nut is arranged at the outer end of the fastening nut, wherein the early warning nut comprises:
[0007] The mounting nut is threadedly connected to the surface of the tension screw rod, and a force sensor is arranged on a side of the mounting nut close to the fastening nut;
[0008] A plurality of setting grooves are arranged on a side of the mounting nut away from the force sensor, and a resisting plate is rotatably arranged in the setting groove.
[0009] As a further solution of the utility model: a rotating shaft is rotatably arranged in each setting groove, a resistance plate is fixedly arranged on the surface of the rotating shaft, and an end of the resistance plate away from the rotating shaft is arranged as an inclined surface.
[0010] As a further solution of the utility model: the bottom surface of each setting groove is set as an inclined surface.
[0011] As a further solution of the utility model: a plurality of setting grooves are arranged in a circular array with equal distances about the central axis of the mounting nut.
[0012] As a further solution of the utility model: vertical wooden beams are arranged on the outer side of the shear wall formwork.
[0013] As a further solution of the utility model: two reinforcement brackets are arranged at both ends of the tension screw rod, and the reinforcement brackets are in contact with one side of the vertical wooden beam.
[0014] As a further solution of the utility model: a contact cover is arranged between the fastening nut and the reinforcement bracket.
[0015] Beneficial effects of the utility model:
[0016] (1) The utility model provides a concrete shear wall cross-sectional dimension control warning device. By setting a warning nut, when the fastening nut on the surface of the tension screw is stripped, it will trigger the force sensor on the back of the wireless intelligent warning nut, and the warning nut will start the warning, so that the hidden risk point of the fastening nut loosening can be visualized and the position of the loose nut can be accurately located;
[0017] (2) The utility model is a concrete shear wall cross-sectional dimension control warning device. By setting a rotating shaft and a contact plate, after the warning nut is installed at the specified position, the contact plate is rotated through the rotating shaft, so that one end of the contact plate is rotated to the surface of the tension screw, so that one end of the contact plate contacts the raised thread on the surface of the tension screw, and the contact plate reinforces and fixes the position of the predetermined nut. To prevent the warning nut from loosening, there is a gap between the warning screw force sensor and the fastening screw after loosening, thereby giving the fastening screw space to loosen the wire and avoid the warning nut from being unable to detect in time after the fastening nut loosens the wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described below in conjunction with the accompanying drawings.
[0019] Figure 1 It is a structural schematic diagram of a concrete shear wall cross-section size control and early warning device of the utility model;
[0020] Figure 2 This is a structural schematic diagram of the early warning nut of the utility model;
[0021] Figure 3 It is a schematic diagram of the internal structure of the early warning nut of the utility model.
[0022] In the figure: 1. Shear wall formwork; 2. Tension screw; 3. Fastening nut; 4. Warning nut; 41. Force sensor; 42. Mounting nut; 43. Threaded hole; 44. Setting groove; 45. Rotating shaft; 46. Contact plate; 5. Vertical wooden beam; 6. Reinforcement bracket; 7. Contact cover. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-3 As shown, the utility model is a concrete shear wall cross-sectional dimension control and early warning device, comprising a shear wall formwork 1, and vertical wooden beams 5 are arranged on both sides of the shear wall formwork 1, and the vertical wooden beams 5 are used to position the shear wall formwork 1. A plurality of tension screws 2 are inserted into the shear wall formwork 1 and the vertical wooden beams 5, and the tension screws 2 are arranged in the horizontal direction. Fastening nuts 3 are arranged on the exposed surfaces of the two ends of the tension screws 2, and the fastening nuts 3 are threadedly connected to the surfaces of the tension screws 2, and one side of the fastening nuts 3 is in close contact with the vertical wooden beams 5 for reinforcement.
[0025] Early warning nuts 4 are provided at both ends of the tension screw 2, and the early warning nuts 4 are arranged on the side of the fastening nut 3 close to the outer end of the tension screw 2. The early warning nut 4 includes a mounting nut 42, and a threaded hole 43 is provided at the center of the mounting nut 42, and the mounting nut 42 is threadedly connected to the surface of the tension screw 2 through the threaded hole 43. A force sensor 41 is provided on the side of the mounting nut 42 close to the fastening nut 3, and the force sensor 41 is communicatively connected with an external monitoring device. A plurality of setting grooves 44 are provided on the outer surface of the mounting nut 42, and the plurality of setting grooves 44 are arranged in a circular array about the steering axis of the mounting nut 42. A rotating shaft 45 is rotatably provided in each setting groove 44, and a resistance plate 46 is fixedly provided on the circumferential surface of the rotating shaft 45. A warning light is provided on the surface of the mounting nut 42, and the warning light is communicatively connected with the force sensor 41.
[0026] Among them, the side of the contact plate 46 away from the rotating shaft 45 is set as an inclined surface, so that after the contact plate 46 rotates with the rotating shaft 45, the contact plate 46 can contact the raised threads on the surface of the tension screw 2, and the inclined surface reduces the contact area of the contact plate 46, so that the contact can be more stable; the bottom of the groove 44 is set to be inclined, so as to increase the rotation angle of the rotating shaft 45, so that the contact plate can smoothly rotate to the inclined direction and contact the surface of the tension screw 2. Reinforcement brackets 6 are set at both ends of each tension screw 2, and the reinforcement brackets 6 are located above and below each tension screw 2. Contact covers 7 are sleeved on the surfaces of both ends of the tension screw 2, and one side of the contact cover 7 is in close contact with two nearby contact covers 7; the other side of the contact cover 7 is in contact with the fastening nut 3, and the fastening nut 3 is in close contact with the contact cover 7, so that the two reinforcement brackets 6 are fixed.
[0027] When using this concrete shear wall cross-sectional size control warning device, vertical wooden beams 5 and reinforcement brackets 6 are set on both sides of the shear wall formwork 1, and then a number of tension screws 2 are inserted inside to complete the installation. Fastening nuts 3 are threadedly set at both ends of the tension screw 2, and the fastening nuts 3 are in close contact with the contact cover 7 to fix the reinforcement bracket 6. Then, early warning nuts 4 are threadedly set at both ends of each tension screw 2, so that the side of the early warning nut 4 where the force sensor 41 is set is in contact with the fastening nut 3. After the early warning nut 4 is set at the specified position, the resistance plate 46 on the surface of the nut 42 is rotated, and the resistance plate 46 is rotated in the setting groove 44 through the rotating shaft 45. One end of the several resistance plates 46 rotates to the surface of the tension screw 2, and one side of the resistance plate 46 contacts the raised thread on the surface of the tension screw 2, so that the several resistance plates 46 reinforce the position of the early warning nut 4. When the fastening nut 3 loosens and the thread is withdrawn, the force sensor 41 on the back of the wireless intelligent early warning nut 4 will be triggered, and the wireless intelligent early warning nut 4 will start the early warning, the warning light will light up and the early warning information will be immediately uploaded to the background, so that the hidden risk point of the loosening of the fastening nut 3 can be visualized, the position of the loose nut can be accurately located, the concrete vibration can be immediately stopped, and people will be sent to carry out reinforcement treatment to ensure that the cross-sectional size of the shear wall is properly controlled.
[0028] Working principle of the utility model: The utility model is a concrete shear wall cross-sectional dimension control early warning device, which is provided with an early warning nut 4. When the fastening nut 3 on the surface of the tension screw 2 is stripped, the force sensor 41 on the back of the wireless intelligent early warning nut 4 will be triggered, and the early warning nut 4 will start the early warning, so that the hidden risk point of the fastening nut 3 loosening can be visualized and the loose nut position can be accurately located; by providing a rotating shaft 45 and a contact plate, after the early warning nut 4 is installed at the specified position, the contact plate is rotated through the rotating shaft 45, so that one end of the contact plate is rotated to the surface of the tension screw 2, so that one end of the contact plate contacts the raised thread on the surface of the tension screw 2, and the contact plate reinforces and fixes the position of the predetermined nut. To prevent the early warning nut 4 from loosening, there is a gap between the early warning screw force sensor 41 and the fastening screw after loosening, so as to provide space for the fastening screw to loosen and loosen, and to prevent the early warning nut 4 from being detected in time after the fastening nut 3 is loosened.
[0029] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. A concrete shear wall cross-section size control early warning device, characterized in that: The invention comprises a shear wall formwork (1), wherein a tension screw (2) is inserted into the interior of the shear wall formwork (1), and fastening nuts (3) are threadedly connected at both ends of the tension screw (2), and an early warning nut (4) is arranged at the outer end of the fastening nut (3), wherein the early warning nut (4) comprises: A mounting nut (42) is threadedly connected to the surface of the tension screw (2), and a force sensor (41) is arranged on a side of the mounting nut (42) close to the fastening nut (3); A plurality of setting grooves (44) are arranged on a side of the mounting nut (42) away from the force sensor (41), and a resisting plate (46) is rotatably arranged in the setting groove (44).
2. A concrete shear wall cross-section size control and early warning device according to claim 1, characterized in that: A rotating shaft (45) is rotatably arranged in each arrangement groove (44), a resisting plate (46) is fixedly arranged on the surface of the rotating shaft (45), and an end of the resisting plate (46) away from the rotating shaft (45) is arranged as an inclined surface.
3. A concrete shear wall cross-section size control and early warning device according to claim 1, characterized in that: The bottom surface of each setting groove (44) is set as an inclined surface.
4. A concrete shear wall cross-section size control and early warning device according to claim 1, characterized in that: A plurality of arrangement grooves (44) are arranged in a circular array at equal distances about the central axis of the mounting nut (42).
5. A concrete shear wall cross-section size control and early warning device according to claim 1, characterized in that: A vertical wooden beam (5) is arranged on the outer side of the shear wall formwork (1).
6. A concrete shear wall cross-section size control and early warning device according to claim 5, characterized in that: Two reinforcement brackets (6) are arranged at both ends of the tension screw rod (2), and the reinforcement brackets (6) are in contact with one side of the vertical wooden beam (5).
7. A concrete shear wall cross-section size control and early warning device according to claim 6, characterized in that: A contact cover (7) is provided between the fastening nut (3) and the reinforcement bracket (6).