Full-automatic tea flattening machine
By adopting a combined structure of a suction fan, a vacuum cover and a dust collecting bag in the flat tea machine, the problem of slag and fur flying during the tea flattening process is solved, and the effective collection of dust and the health protection of staff are achieved.
Patent Information
- Application Number
- CN202420821038.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-19
AI Technical Summary
When used in the existing flat tea machine, the fine slags and floss produced during the flattening process of tea leaves will float into the workshop air, causing dust to spread and endanger the health of the staff.
A fully automatic tea flat machine is designed, which adopts a combined structure of a suction fan, a vacuum cover and a dust collecting bag. The flying slag and fleece are sucked in negative pressure through the suction fan, and discharged into the dust collecting bag through the exhaust pipe.
It effectively reduces the rise of slag and wool during tea flattening, reduces the dust concentration in the workshop, protects the health of staff, and the vacuum cover can be turned over for easy maintenance.
Smart Images
Figure CN222639626U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flat tea machines, in particular to a full-automatic flat tea machine. Background Art
[0002] Tea is a common solid beverage. The production process includes picking, drying, withering, rolling, flattening, drying and aroma extraction. The process is adjusted appropriately according to the type of tea. With the increase in demand for tea and the development of machine technology, more and more automated machines are being put into the tea production process. The flat tea machine is a machine for drying tea. It pressurizes and heats the tea so that the tea can remain flat while being heated and dried.
[0003] At present, when the existing flat tea machine is in use, the tea leaves are flattened, and the fine tea residues and fluff will float into the workshop air as the tea leaves are turned, causing dusty air in the workshop. If the workers inhale it for a long time, it will cause damage to their health. In this regard, we have proposed a fully automatic flat tea machine to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a fully automatic flat tea machine to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a fully automatic flat tea machine, comprising:
[0006] A base, a flat tea box is installed on the top of the base, a tea inlet hopper is fixedly installed above the flat tea box, a control console is fixedly installed on one side of the base, a dust hood is arranged at a position above the front side of the opening of the flat tea box, two connectors are fixedly installed on the dust hood, a suction fan is fixedly installed on a side wall of the base away from the control console, an air inlet pipe is fixedly installed on the suction fan, a three-way pipe is fixedly installed on the air inlet pipe, the three-way pipe is fixedly connected to the two connectors through a soft conduit, an exhaust pipe is fixedly installed on the suction fan, and a dust collecting bag is arranged on the exhaust pipe.
[0007] Preferably, a rotating seat is fixedly mounted on one side wall of the flat tea box, a rotating column is rotatably mounted on the rotating seat, a connecting rod is fixedly welded on the rotating column, a frame rod is fixedly welded on the connecting rod, and the dust hood is fixedly mounted on the frame rod.
[0008] Preferably, a fixed seat is provided below the rotating seat, and the fixed seat is fixedly welded to the side wall of the flat tea box. A limiting rod is slidably connected to the fixed seat, and a pull plate is fixedly welded to the bottom end of the limiting rod. A tension spring is sleeved on the limiting rod, and both ends of the tension spring are fixedly connected to the fixed seat and the pull plate respectively.
[0009] Preferably, a first limiting groove is formed on the bottom side wall of the rotating column, and a second limiting groove is formed on the front side wall of the rotating column, and both the second limiting groove and the first limiting groove are adapted to the limiting rod.
[0010] Preferably, a threaded sleeve is fixedly mounted on the dust collecting bag, and the threaded sleeve is threadedly connected to the exhaust pipe.
[0011] Preferably, a barrier net is fixedly installed at the opening of the dust hood.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. During the use of the utility model, when the tea leaves are turned flat, the suction fan generates negative pressure suction through the air inlet pipe, the soft conduit and the connector to suck the flying debris and fluff in the turning process into the suction fan and discharge them into the dust collecting bag through the exhaust pipe, thereby reducing the flying of debris and fluff, and solving the problem that the fine debris and fluff of the tea leaves will float into the air of the workshop with the turning of the tea leaves during the turning process, causing dusty air to fill the workshop and causing damage to the health of the workers by inhaling them for a long time;
[0014] 2. The dust hood of the utility model can be flipped down to the front side of the flat tea box through the cooperation of the rotating seat, rotating column, connecting rod and frame rod, so as to realize the flipping and moving of the dust hood. When the internal components of the flat tea box fail, the dust hood can be removed, which is convenient for the maintenance of the internal components of the flat tea box. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional structural schematic diagram of a fully automatic flat tea machine proposed by the utility model;
[0016] Figure 2 This is a three-dimensional structural diagram of the connection between the rotating seat and the rotating column in the fully automatic flat tea machine proposed by the utility model;
[0017] Figure 3 The utility model is a three-dimensional structural diagram of a dust cover in a fully automatic flat tea machine.
[0018] In the figure: 1. base; 2. flat tea box; 3. tea inlet; 4. control console; 5. dust hood; 6. connector; 7. suction fan; 8. air inlet pipe; 9. three-way pipe; 10. exhaust pipe; 11. dust collecting bag; 12. rotating seat; 13. rotating column; 14. connecting rod; 15. rack rod; 16. fixed seat; 17. limiting rod; 18. pull plate; 19. tension spring; 20. first limiting groove; 21. second limiting groove; 22. threaded sleeve; 23. barrier net. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 The utility model provides a technical solution: a fully automatic flat tea machine, comprising:
[0021] A base 1 is provided with a flat tea box 2 on the top of the base 1, a tea inlet hopper 3 is fixedly installed above the flat tea box 2, a control console 4 is fixedly installed on one side of the base 1, a dust hood 5 is provided at a position above the front side of the opening of the flat tea box 2, two connectors 6 are fixedly installed on the dust hood 5, a suction fan 7 is fixedly installed on a side wall of the base 1 away from the control console 4, an air inlet pipe 8 is fixedly installed on the suction fan 7, a three-way pipe 9 is fixedly installed on the air inlet pipe 8, the three-way pipe 9 is fixedly connected to the two connectors 6 through a soft conduit, an exhaust pipe 10 is fixedly installed on the suction fan 7, and a dust collecting bag 11 is provided on the exhaust pipe 10.
[0022] A rotating seat 12 is fixedly installed on one side wall of the flat tea box 2, a rotating column 13 is rotatably installed on the rotating seat 12, a connecting rod 14 is fixedly welded on the rotating column 13, a frame rod 15 is fixedly welded on the connecting rod 14, and the dust hood 5 is fixedly installed on the frame rod 15. The dust hood 5 can be flipped downward to the front side of the flat tea box 2 through the cooperation of the rotating seat 12, the rotating column 13, the connecting rod 14 and the frame rod 15, so as to realize the flipping and moving of the dust hood 5, so that when the internal components of the flat tea box 2 fail, the dust hood 5 can be removed, so as to facilitate the maintenance of the internal components of the flat tea box 2.
[0023] A fixed seat 16 is provided below the rotating seat 12, and the fixed seat 16 is fixedly welded to the side wall of the flat tea box 2. A limiting rod 17 is slidably connected to the fixed seat 16, and a pull plate 18 is fixedly welded to the bottom end of the limiting rod 17. A tension spring 19 is sleeved on the limiting rod 17, and both ends of the tension spring 19 are fixedly connected to the fixed seat 16 and the pull plate 18 respectively.
[0024] A first limiting groove 20 is provided on the bottom side wall of the rotating column 13, and a second limiting groove 21 is provided on the front side wall of the rotating column 13. The second limiting groove 21 and the first limiting groove 20 are both adapted to the limiting rod 17. When the limiting rod 17 is inserted into the first limiting groove 20, the dust hood 5 can be limited and fixed at a position above the front side of the opening of the flat tea box 2, so as to facilitate the suction of fine tea residues and fluff. When the limiting rod 17 is inserted into the second limiting groove 21, the dust hood 5 can be limited and fixed at a position in front of the flat tea box 2.
[0025] A threaded sleeve 22 is fixedly mounted on the dust bag 11, and the threaded sleeve 22 is threadedly connected to the exhaust pipe 10. The threaded connection between the threaded sleeve 22 and the exhaust pipe 10 facilitates the disassembly and assembly of the dust bag 11, and facilitates the cleaning of the dust bag 11.
[0026] A barrier net 23 is fixedly installed at the opening of the dust cover 5, and the barrier net 23 can prevent tea leaves from being sucked in.
[0027] Working principle: During the use of the utility model, when the tea leaves are flattened, the suction fan 7 generates negative pressure suction on the dust hood 5 through the air inlet pipe 8, the soft conduit and the connector 6, and the debris and fluff flying in the turning process are sucked into the suction fan 7 and discharged into the dust collecting bag 11 through the exhaust pipe 10 for collection, thereby reducing the flying of debris and fluff, and solving the problem that in the process of flattening the tea leaves, the fine debris and fluff of the tea leaves will float into the air of the workshop with the turning of the tea leaves, causing dusty air to fill the workshop and causing damage to the workers' health if inhaled for a long time. The dust hood 5 can be flipped down to the front side of the flat tea box 2 through the cooperation of the rotating seat 12, the rotating column 13, the connecting rod 14 and the frame rod 15, so as to realize the flipping and moving of the dust hood 5, so that when the internal components of the flat tea box 2 fail, the dust hood 5 can be removed, thereby facilitating the maintenance of the internal components of the flat tea box 2.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic flat tea machine, characterized in that: include: A base (1) is provided, wherein a flat tea box (2) is installed on the top of the base (1), a tea inlet (3) is fixedly installed above the flat tea box (2), a control console (4) is fixedly installed on one side of the base (1), a dust hood (5) is provided at a position above the front side of the opening of the flat tea box (2), two connectors (6) are fixedly installed on the dust hood (5), a suction fan (7) is fixedly installed on a side wall of the base (1) away from the control console (4), an air inlet pipe (8) is fixedly installed on the suction fan (7), a three-way pipe (9) is fixedly installed on the air inlet pipe (8), the three-way pipe (9) is fixedly connected to the two connectors (6) through a soft conduit, an exhaust pipe (10) is fixedly installed on the suction fan (7), and a dust collecting bag (11) is provided on the exhaust pipe (10).
2. A fully automatic flat tea machine according to claim 1, characterized in that: A rotating seat (12) is fixedly mounted on one side wall of the flat tea box (2), a rotating column (13) is rotatably mounted on the rotating seat (12), a connecting rod (14) is fixedly welded on the rotating column (13), a frame rod (15) is fixedly welded on the connecting rod (14), and the dust cover (5) is fixedly mounted on the frame rod (15).
3. A fully automatic flat tea machine according to claim 2, characterized in that: A fixed seat (16) is arranged below the rotating seat (12), and the fixed seat (16) is fixedly welded on the side wall of the flat tea box (2). A limiting rod (17) is slidably connected to the fixed seat (16), and a pull plate (18) is fixedly welded to the bottom end of the limiting rod (17). A tension spring (19) is sleeved on the limiting rod (17), and the two ends of the tension spring (19) are fixedly connected to the fixed seat (16) and the pull plate (18) respectively.
4. The fully automatic flat tea machine according to claim 3, characterized in that: A first limiting groove (20) is provided on the bottom side wall of the rotating column (13), and a second limiting groove (21) is provided on the front side wall of the rotating column (13). Both the second limiting groove (21) and the first limiting groove (20) are adapted to the limiting rod (17).
5. The fully automatic flat tea machine according to claim 1, characterized in that: A threaded sleeve (22) is fixedly mounted on the dust collecting bag (11), and the threaded sleeve (22) is threadedly connected to the exhaust pipe (10).
6. The fully automatic flat tea machine according to claim 1, characterized in that: A barrier net (23) is fixedly mounted at the opening of the dust hood (5).