Novel particle stabilizer for feed production

By designing a particle stabilizer including a shell, a flow guide, a high-temperature steam conveying pipe and a gas conveying pipe, the flash evaporation and adhesion problems of pig feed when the ambient temperature changes are solved, and the stability and quality of the feed are improved.

CN222639681UActive Publication Date: 2025-03-21GUANGZHOU CHENGXING BIOTECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420717018.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-21
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

When pig feed changes from a high-temperature granulation chamber to a low-temperature environment, flash evaporation and adhesion will occur, affecting the quality of the feed.

Method used

A particle stabilizer including a housing, a flow guide, a high-temperature steam conveying pipe and a gas conveying pipe is designed. The screen is moved up and down through a driving mechanism, and the feed pellets are sterilized and softened by high-temperature steam, and screened and cooled through the screening mechanism, and finally transported to the packaging bag through the guide screen plate.

Benefits of technology

It effectively avoids flash evaporation and adhesion of feed pellets, ensures the quality and stability of the feed, and facilitates staff to pack bags.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222639681U_ABST
    Figure CN222639681U_ABST
Patent Text Reader

Abstract

The novel particle stabilizer for feed production comprises a shell and a flow guide part integrally formed with the shell, the outer surface of the shell is fixedly connected with a high-temperature steam conveying pipe and a gas conveying pipe respectively, the high-temperature steam conveying pipe and the gas conveying pipe are both communicated with the shell, and the high-temperature steam conveying pipe and the gas conveying pipe are communicated with the shell. And a plurality of supporting parts are arranged on the outer surface of the shell. The device is reasonable in structure, the screen is made to move up and down through the driving mechanism, high-temperature steam can conduct sterilization treatment on feed particles conveniently, meanwhile, the feed particles bonded together are softened, in addition, through the inclined faces of the screening mechanisms, the feed particles falling off from the screen are screened through the multiple sets of screening mechanisms, and the screening efficiency is improved. And the feed particles are vibrated while being sieved, slowly cooled and formed, and finally conveyed into the flow guide mechanism through the flow guide sieving plate and the first material conveying opening, so that workers can conveniently carry out bagging, and the situation that the feed particles adhere together is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of metal wires, in particular to a novel particle stabilizer for producing feed. Background Art

[0002] Pig feed usually consists of protein feed, energy feed, roughage, green feed, and silage;

[0003] When the feed is hard particles, after coming out of the pellet mill, the high temperature environment (90-100℃ inside the pellet mill) changes to the low temperature environment (30-40℃ outside the pellet mill) instantly, which will cause the feed particles to flash and produce a large amount of flash steam. The feed particles will stick together, affecting the quality of the feed. Utility Model Content

[0004] In order to solve the above problems, the utility model proposes a new type of pellet stabilizer for producing feed. The technical solution solves the problem proposed in the above background technology that when the feed is hard pellets, after coming out of the pellet mill, it will instantly change from a high temperature environment (90-100°C inside the pelletizing chamber) to a low temperature environment (30-40°C outside the pelletizing chamber), which will cause flash vaporization of the feed pellets, generate a large amount of flash vapor, and cause adhesion of the feed pellets, affecting the quality of the feed.

[0005] To achieve the above-mentioned purpose, the utility model provides a novel pellet stabilizer for producing feed, comprising a shell and a guide portion integrally formed with the shell, the outer surface of the shell is respectively fixedly connected with a high-temperature steam delivery pipe and a gas delivery pipe, the high-temperature steam delivery pipe and the gas delivery pipe are both connected with the shell, the outer surface of the shell is provided with a plurality of support portions, the top end of the shell is provided with a sealing mechanism, the surface of the shell is provided with a plurality of material feeding openings, and the lower end of the shell surface is fixedly connected with a material guide mechanism matching the material feeding opening;

[0006] The inner wall of the shell is provided with multiple groups of driving mechanisms, one end of the driving mechanism is provided with a screen, the inner surface of the shell is provided with a plurality of feeding openings 2 cooperating with the guide part, a guide mechanism is provided below the screen, an inner tube is provided at the center of the interior of the shell, a plurality of fixing rods are provided on the outer surface of the inner tube, multiple groups of screening mechanisms are fixedly connected to the inner wall of the shell and the surface of the inner tube, and a guide screen plate cooperating with the feeding opening 1 is fixedly connected to the inner surface of the shell.

[0007] Furthermore, the sealing mechanism includes a cover plate, an opening and closing cover clamped at the central opening of the cover plate, and a handle fixedly connected to the surface of the opening and closing cover;

[0008] The handle is made of wood, and the inner wall of the cover is provided with a notch for engaging with the shell body.

[0009] Furthermore, the material guiding mechanism comprises a collecting shell fixedly connected to the outer surface of the shell and a plurality of material conveying pipes fixedly connected to the bottom of the collecting shell;

[0010] The material conveying pipe is communicated with the collecting shell.

[0011] Furthermore, the driving mechanism includes a mounting frame fixedly connected to the inner wall of the housing, a cylinder fixedly connected to one side of the mounting frame, and a connecting rod fixedly connected to the output of the cylinder;

[0012] One end of the connecting rod is connected to the screen, and an opening matching the cylinder air pipe is provided at the upper end of the inner wall of the shell.

[0013] Furthermore, the support portion includes a support column welded to the surface of the shell and a gasket fixedly connected to one end of the support column.

[0014] Furthermore, an internal thread is provided at the lower end of the inner wall of the shell, a sealing plate is threadedly connected to the inner bottom wall of the shell, an outer surface of the sealing plate has an external thread matching the internal thread, and one side of the sealing plate is provided with a frosted surface for easy friction.

[0015] Furthermore, the diversion mechanism includes a diversion funnel, a plurality of fixed curved rods fixedly connected to one side of the diversion funnel, and a debris conveying pipe fixedly connected to the center of the diversion funnel;

[0016] One end of the fixed bent rod is fixedly connected to the shell.

[0017] Furthermore, the screening mechanism comprises a metal screening plate 1 fixedly connected to the inner surface of the shell and a metal screening plate 2 fixedly connected to the surface of the inner tube;

[0018] The surfaces of the metal sieve plate 1, the metal sieve plate 2 and the guide sieve plate are all provided with a plurality of sieve openings, and the metal sieve plate 1, the metal sieve plate 2 and the guide sieve plate are all in annular shape.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] The present application has a reasonable structure. The driving mechanism enables the screen to move up and down, which is convenient for high-temperature steam to sterilize the feed particles and soften the feed particles that are stuck together. In addition, the feed particles that fall off the screen are screened by multiple groups of screening mechanisms through the inclined surface of the screening mechanism. While being screened, the feed particles are vibrated and slowly cooled and formed. Finally, they are transported to the inside of the guide mechanism through the guide screen plate and the feed feeding opening, which is convenient for staff to bag and avoid the situation where the feed particles are stuck together.

[0021] In order to better understand and implement the present invention, the present invention is described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;

[0023] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;

[0024] Figure 3 It is a schematic diagram of a partial cross-sectional structure of the housing in the utility model;

[0025] Figure 4 for Figure 3 Enlarged structural diagram at A in the middle.

[0026] In the figure: 1. Shell; 2. Guide part; 3. Cover plate; 4. Opening and closing cover; 5. Handle; 6. High-temperature steam delivery pipe; 7. Gas delivery pipe; 8. Collecting shell; 9. Feed pipe; 10. Feed opening one; 11. Support part; 12. Sealing plate; 13. Debris delivery pipe; 14. Inner pipe; 15. Mounting frame; 16. Cylinder; 17. Connecting rod; 18. Screen; 19. Diversion funnel; 20. Feed opening two; 21. Metal sieve plate one; 22. Metal sieve plate two; 23. Diversion sieve plate; 24. Fixing rod; 25. Fixed bent rod. DETAILED DESCRIPTION

[0027] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings, but the protection scope of the utility model is not limited to the following.

[0028] Reference Figure 1-4 As shown, a novel pellet stabilizer for producing feed comprises a shell 1 and a guide portion 2 integrally formed with the shell 1, the outer surface of the shell 1 is respectively fixedly connected with a high-temperature steam delivery pipe 6 and a gas delivery pipe 7, the high-temperature steam delivery pipe 6 and the gas delivery pipe 7 are both connected with the shell 1, the outer surface of the shell 1 is provided with a plurality of support portions 11, the top end of the shell 1 is provided with a sealing mechanism, the surface of the shell 1 is provided with a plurality of material feeding openings 10, and the lower end of the surface of the shell 1 is fixedly connected with a material guide mechanism matching the material feeding openings 10;

[0029] The inner wall of the shell 1 is provided with multiple sets of driving mechanisms, one end of the driving mechanism is provided with a screen 18, the center of the screen 18 is a bulge, which is convenient for feed particles to slide down, the inner surface of the shell 1 is provided with a plurality of feeding openings 20 that match the flow guide part 2, a flow guide mechanism is provided below the screen 18, an inner tube 14 is provided at the center of the inside of the shell 1, and a plurality of fixing rods 24 are provided on the outer surface of the inner tube 14, multiple sets of screening mechanisms are fixedly connected to the inner wall of the shell 1 and the surface of the inner tube 14, and a flow guide screen plate 23 that matches the feeding opening 10 is fixedly connected to the inner surface of the shell 1;

[0030] Before use, the pipeline of high-temperature steam transported in the factory is connected to the high-temperature steam transport pipe 6, and the pipeline of low-temperature gas transported in the factory is connected to the gas transport pipe 7. When in use, remove the sealing mechanism and put the feed particles to be processed into the surface of the screen 18 inside the shell 1. At this time, the shell 1 is sealed by the sealing mechanism, and steam is transported to the shell 1 through the high-temperature steam transport pipe 6. The screen 18 is then moved up and down by the driving mechanism to facilitate the sterilization of the feed particles by the high-temperature steam, and at the same time, the feed particles that are stuck together are softened. During the movement of the screen 18, the debris on the surface of the feed particles falls onto the screen 18 through the screen 18. Inside the flow guide mechanism, after 3 minutes to 5 minutes of up and down movement, the screen 18 is lowered to the flow guide port of the flow guide part 2 through the driving mechanism, and moves up and down for a short distance through the driving mechanism, so that the feed particles fall to the surface of the screening mechanism through the flow guide part 2 and the feeding opening 20, and the external low-temperature gas (55℃-80℃) is transported to the middle of the shell 1 through the gas delivery pipe 7. The screening mechanism has an inclined surface, which is convenient for the feed particles to be screened through multiple groups of screening mechanisms. While screening, the feed particles vibrate and slowly cool and form. Finally, they are transported to the inside of the flow guide mechanism through the guide screen plate 23 and the feeding opening 10, which is convenient for the staff to bag.

[0031] Specifically, the sealing mechanism includes a cover plate 3, an opening and closing cover 4 clamped at the central opening of the cover plate 3, and a handle 5 fixedly connected to the surface of the opening and closing cover 4;

[0032] The handle 5 is made of wood, and the inner wall of the cover plate 3 is provided with a slot for engaging with the shell 1. The cover plate 3 is inserted into the top of the shell 1. The opening and closing cover 4 can be removed through the handle 5 to facilitate the input of a small portion of feed particles. At the same time, opening the opening and closing cover 4 facilitates the discharge of gas inside the shell 1.

[0033] Specifically, the material guiding mechanism includes a collecting shell 8 fixedly connected to the outer surface of the shell 1 and a plurality of material conveying pipes 9 fixedly connected to the bottom of the collecting shell 8;

[0034] The material delivery pipe 9 is connected with the collecting shell 8, and is delivered to the collecting shell 8 in the guide mechanism through the screen plate 23 and the material delivery opening 10, and then delivered to the packaging bag through the material delivery pipe 9, which is convenient for the staff to bag.

[0035] Specifically, the driving mechanism includes a mounting frame 15 fixedly connected to the inner wall of the housing 1, a cylinder 16 fixedly connected to one side of the mounting frame 15, and a connecting rod 17 fixedly connected to the output of the cylinder 16;

[0036] One end of the connecting rod 17 is connected to the screen 18 , and an opening for matching the air pipe of the cylinder 16 is provided at the upper end of the inner wall of the shell 1 , so that the screen 18 moves up and down inside the shell 1 through the cylinder 16 and the connecting rod 17 .

[0037] Specifically, the support portion 11 includes a support column welded to the surface of the shell 1 and a gasket fixedly connected to one end of the support column. The shell 1 is supported and fixed by the support column, and the gasket contacts the ground to increase the contact area.

[0038] Specifically, an internal thread is provided at the lower end of the inner wall of the shell 1, and a sealing plate 12 is threadedly connected to the inner bottom wall of the shell 1. The outer surface of the sealing plate 12 has an external thread that matches the internal thread. One side of the sealing plate 12 is provided with a frosted surface for easy friction. The debris sieved by the screening mechanism and the guide screen plate 23 will fall onto the surface of the sealing plate 12. The staff regularly rotates the sealing plate 12 through the frosted surface of the sealing plate 12 to separate it from the shell 1 to facilitate the removal of the debris therein.

[0039] Specifically, the diversion mechanism includes a diversion funnel 19, a plurality of fixed curved rods 25 fixedly connected to one side of the diversion funnel 19, and a debris conveying pipe 13 fixedly connected to the center of the diversion funnel 19;

[0040] One end of the fixed bent rod 25 is fixedly connected to the shell 1. After the debris falls into the diversion funnel 19, part of the debris is diverted into the debris conveying pipe 13 through the diversion funnel 19 under the factor of gravity, and falls under the shell 1. The staff can place the box under the debris conveying pipe 13 to collect the debris.

[0041] Specifically, the screening mechanism includes a metal screening plate 1 21 fixedly connected to the inner surface of the housing 1 and a metal screening plate 22 fixedly connected to the surface of the inner tube 14;

[0042] The surfaces of the metal sieve plate 1 21, the metal sieve plate 22 and the guide sieve plate 23 are all provided with a plurality of sieving openings, and the metal sieve plate 1 21, the metal sieve plate 22 and the guide sieve plate 23 are all in annular shape. The feed particles fall onto the surface of the metal sieve plate 22 through the inclined metal sieve plate 1 21, and fall onto the surface of the next group of sieving mechanisms through the inclined metal sieve plate 22, and are sifted through multiple groups of sieving mechanisms to facilitate the shaping of the feed particles, and finally the feed is discharged through the feed delivery opening 10 through the inclined guide sieve plate 23.

[0043] How this application works:

[0044] Before use, the pipeline of high-temperature steam transported in the factory is connected to the high-temperature steam transport pipe 6, and the pipeline of low-temperature gas transported in the factory is connected to the gas transport pipe 7. When in use, the cover plate 3 is removed and the feed particles to be processed are placed on the surface of the screen 18 inside the shell 1. At this time, the shell 1 is sealed by the cover plate 3 in the sealing mechanism;

[0045] Steam is delivered to the shell 1 through the high-temperature steam delivery pipe 6, and then the screen 18 is moved up and down inside the shell 1 through the cylinder 16 and the connecting rod 17, so that the high-temperature steam can sterilize the feed particles and soften the feed particles that are stuck together. During the movement of the screen 18, the debris on the surface of the feed particles falls into the guide funnel 19 through the screen 18. Under the factor of gravity, part of the debris is guided into the debris conveying pipe 13 through the guide funnel 19 and falls under the shell 1. The staff can place the box under the debris conveying pipe 13 to collect the debris;

[0046] After the screen 18 moves up and down for 3 minutes to 5 minutes, the screen 18 is lowered to the guide port of the guide part 2 through the cylinder 16 and the connecting rod 17, and the screen 18 is moved up and down for a short distance through the cylinder 16 and the connecting rod 17, so that the feed particles fall to the surface of the metal screen plate 1 21 in the screening mechanism through the guide part 2 and the feeding opening 20, and the external low-temperature gas (55°C-80°C) is transported to the middle of the shell 1 through the gas conveying pipe 7, and the feed particles fall to the surface of the metal screen plate 22 through the inclined metal screen plate 1 21, and fall to the surface of the next group of screening mechanisms through the inclined metal screen plate 22, and are screened by multiple groups of screening mechanisms. While screening, the feed particles are vibrated and slowly cooled and formed. Finally, the feed shell is transported to the collection shell 8 in the guide mechanism through the guide screen plate 23 and the feeding opening 10, and then transported to the packaging bag through the feeding pipe 9, which is convenient for the staff to pack.

[0047] The above disclosure is only a preferred embodiment of the present invention, which certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.

Claims

1. A new type of pellet stabilizer for producing feed, characterized in that: It comprises a shell (1) and a guide portion (2) integrally formed with the shell (1); the outer surface of the shell (1) is respectively fixedly connected with a high-temperature steam delivery pipe (6) and a gas delivery pipe (7); the high-temperature steam delivery pipe (6) and the gas delivery pipe (7) are both connected to the shell (1); the outer surface of the shell (1) is provided with a plurality of support portions (11); the top end of the shell (1) is provided with a sealing mechanism; the surface of the shell (1) is provided with a plurality of material delivery openings (10); the lower end of the surface of the shell (1) is fixedly connected with a material guide mechanism matching the material delivery openings (10); The inner wall of the shell (1) is provided with a plurality of driving mechanisms, one end of the driving mechanism is provided with a screen (18), the inner surface of the shell (1) is provided with a plurality of material feeding openings (20) cooperating with the flow guide part (2), a flow guide mechanism is provided below the screen (18), an inner tube (14) is provided at the center inside the shell (1), a plurality of fixing rods (24) are provided on the outer surface of the inner tube (14), the inner wall of the shell (1) and the surface of the inner tube (14) are fixedly connected with a plurality of screening mechanisms, and a flow guide screen plate (23) cooperating with the material feeding opening (10) is fixedly connected to the inner surface of the shell (1).

2. A novel pellet stabilizer for producing feed according to claim 1, characterized in that: The sealing mechanism comprises a cover plate (3), an opening and closing cover (4) clamped at the central opening of the cover plate (3), and a handle (5) fixedly connected to the surface of the opening and closing cover (4); The handle (5) is made of wood, and the inner wall of the cover plate (3) is provided with a slot for engaging with the housing (1).

3. A novel pellet stabilizer for producing feed according to claim 1, characterized in that: The material guiding mechanism comprises a collecting shell (8) fixedly connected to the outer surface of the shell (1) and a plurality of material conveying pipes (9) fixedly connected to the bottom of the collecting shell (8); The material delivery pipe (9) is communicated with the collecting shell (8).

4. A novel pellet stabilizer for producing feed according to claim 1, characterized in that: The driving mechanism comprises a mounting frame (15) fixedly connected to the inner wall of the housing (1), a cylinder (16) fixedly connected to one side of the mounting frame (15), and a connecting rod (17) fixedly connected to the output of the cylinder (16); One end of the connecting rod (17) is connected to the screen (18), and an opening for matching the air delivery pipe of the cylinder (16) is provided at the upper end of the inner wall of the shell (1).

5. A novel pellet stabilizer for producing feed according to claim 1, characterized in that: The support portion (11) comprises a support column welded to the surface of the shell (1) and a gasket fixedly connected to one end of the support column.

6. A novel pellet stabilizer for producing feed according to claim 1, characterized in that: The lower end of the inner wall of the shell (1) is provided with an internal thread, the inner bottom wall of the shell (1) is threadedly connected to a sealing plate (12), the outer surface of the sealing plate (12) has an external thread matching the internal thread, and one side of the sealing plate (12) is provided with a frosted surface for facilitating friction.

7. A novel pellet stabilizer for producing feed according to claim 1, characterized in that: The diversion mechanism comprises a diversion funnel (19), a plurality of fixed curved rods (25) fixedly connected to one side of the diversion funnel (19), and a debris conveying pipe (13) fixedly connected to the center of the diversion funnel (19); One end of the fixed bent rod (25) is fixedly connected to the housing (1).

8. A novel pellet stabilizer for producing feed according to claim 1, characterized in that: The screening mechanism comprises a first metal screening plate (21) fixedly connected to the inner surface of the housing (1) and a second metal screening plate (22) fixedly connected to the surface of the inner tube (14); The surfaces of the metal sieve plate 1 (21), the metal sieve plate 2 (22) and the guide sieve plate (23) are all provided with a plurality of sieve openings, and the metal sieve plate 1 (21), the metal sieve plate 2 (22) and the guide sieve plate (23) are all in annular shape.