Feed granulator with quality monitoring function

By introducing a toggle and linkage mechanism into the feed pelletizer, quality monitoring and separation of feed after pelletization is realized, the problem of different feed sizes in the existing technology is solved, and the pass rate and feed quality of the pelletization process are improved.

CN222639682UActive Publication Date: 2025-03-21HUNAN JINHAOYUAN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420813556.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-03-21
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing feed pelletizer cannot perform quality monitoring during the pelletization process, resulting in different feed sizes and affecting sales prices.

Method used

A feed pelletizer with quality monitoring function is designed, and the feed is laid flat after pelleting is used to facilitate subsequent monitoring, and the feed is separated and transported through the linkage mechanism and the conveying mechanism.

Benefits of technology

The quality monitoring of the pelleted feed is achieved, which reduces the feed bonding phenomenon, improves the pass rate during the pelletization process, and ensures the quality of the feed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feed granulator with a quality monitoring function, which comprises a device main body, the device main body is arranged in a rectangular structure, a granulating cavity and a conveying cavity are arranged in the device main body, the granulating cavity is used for carrying out granulating work, and then the feed reaches the interior of the conveying cavity to be conveyed out; the shifting mechanism is arranged at the top end of the right side of the conveying cavity. According to the feed granulator with the quality monitoring function, in the feed granulating process, the stirring mechanism is arranged, granulated feed can be flatly laid on the follow-up conveying mechanism, and therefore it is guaranteed that workers can observe too large and too small feed in time during follow-up observation; therefore, the feed can be discharged in time, the quality monitoring effect is achieved, and the quality of the whole feed is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field related to feed processing, in particular to a feed pelletizing machine with a quality monitoring function. Background Art

[0002] In the existing market, with the rapid development of the breeding industry, the scale is constantly increasing. However, feed is the only nutrient source for livestock. Therefore, in order to improve the digestibility and utilization rate of feed, it is generally necessary to process the feed to make it granular for subsequent feeding and storage. When pelleting, the feed pelletizer on the existing market generally pours the mixed feed raw materials into the interior of the auger conveyor, and through the conveying work of the conveyor, the raw materials are transported to the interior of the extrusion plate, and the pelletizing work can be completed under the action of the rotating blade on the outside. However, the above-mentioned pelletizer can only perform pelletizing work when pelletizing, and cannot monitor the quality of the feed, resulting in the phenomenon that the feed is often of different sizes during feed processing, which will also lead to a lower subsequent sales price. Utility Model Content

[0003] The purpose of the utility model is to provide a feed pelletizing machine with a quality monitoring function, so as to solve the problem raised by the above background technology that the pelletizing machines currently on the market can only perform pelletizing work during pelleting, but cannot monitor the quality of the feed, resulting in the phenomenon that the feed is often of different sizes during feed processing, which will also lead to the problem of lower subsequent sales prices.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feed pelletizer with a quality monitoring function, comprising a device body, which is arranged in a rectangular structure, and a pelletizing chamber and a conveying chamber are arranged inside, the pelletizing chamber is used for pelleting, and then reaches the inside of the conveying chamber and is transmitted out;

[0005] Also includes:

[0006] A toggle mechanism, which is arranged at the top right side of the delivery chamber;

[0007] A conveying auger is arranged inside the granulation chamber, and a rotating blade is arranged on the right side of the conveying auger for granulation;

[0008] A conveying cavity is provided inside the conveying cavity, and a shifting mechanism is provided on the upper right side of the conveying cavity for spreading the feed, so as to facilitate subsequent feed monitoring;

[0009] The toggle mechanism is controlled to move by a linkage mechanism, and the linkage mechanism is arranged on the right side of the device body.

[0010] Preferably, the right side surface of the granulation chamber is provided with a mesh structure, and the outer side of the mesh structure is in contact with the rotating blade, and the middle axis of the rotating blade is connected to the linkage mechanism.

[0011] Preferably, the linkage mechanism comprises:

[0012] A driving mechanism is arranged on the right outer wall of the device body, and the top end of the driving mechanism penetrates the outer wall of the device body and is connected to the toggle mechanism;

[0013] The first conveying mechanism is connected to the driving mechanism, and the lower part of the first conveying mechanism is connected to the transmission mechanism through the second conveying mechanism.

[0014] Preferably, the driving mechanism comprises:

[0015] A driving motor, the top end of which is connected to a connecting gear, and the top end of the connecting gear is coaxially connected to the shifting mechanism and the rotating blade;

[0016] The meshing gears are symmetrically arranged on both sides of the connecting gear, and both the connecting gear and the meshing gear are arranged in a conical structure.

[0017] Preferably, the first conveying mechanism comprises:

[0018] The first active disk is coaxially connected to the meshing gear, and the outer side of the first active disk is connected to the first driven disk through a first belt. The second conveying mechanism is connected to both sides of the shaft in the middle of the first driven disk. The second conveying mechanism includes:

[0019] The second driving disc is coaxially connected to both sides of the intermediate shaft of the first driven disc, and the outside of the second driving disc is connected to the second driven disc through a second belt.

[0020] Preferably, the shaft in the middle of the second driven disk is connected to a transmission mechanism, and the transmission mechanism comprises:

[0021] The rotating roller is coaxially connected to the second driven disk, and two rotating rollers are provided, and conveyor belts are provided outside the two rotating rollers.

[0022] Preferably, the toggle mechanism comprises:

[0023] A fixed frame is arranged on the right side of the granulation chamber, and a driving gear and a driven gear are vertically arranged inside the fixed frame, wherein the driving gear and the driven gear are both of a conical structure and mesh with each other;

[0024] The driving gear and the connecting gear are coaxially connected;

[0025] The bottom of the driven gear is connected to the toggle rod through a connecting shaft, and the toggle rod is arranged on the surface of the conveyor belt to perform toggle and flatten the feed.

[0026] Compared with the prior art, the utility model has the following beneficial effects: the feed pelletizer with quality monitoring function is provided with a toggle mechanism during the feed pelletizing process, which can spread the pelletized feed on the subsequent conveying mechanism, thereby ensuring that the staff can timely observe the oversized and undersized feed during the subsequent observation, and thus can timely discharge the feed, thereby achieving the effect of quality monitoring and ensuring the quality of the entire feed;

[0027] When the pelletized feed falls, the toggle mechanism can be used to reduce the amount of feed sticking together, ensuring that the pelletized feed can be completely separated, thereby improving the qualified rate of the feed pelleting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0029] Figure 2 This is a schematic diagram of the linkage mechanism structure of the utility model;

[0030] Figure 3 This is a schematic diagram of the structure of the toggle mechanism of the utility model from a top view;

[0031] Figure 4 It is a partial enlarged structural diagram of the driving mechanism of the utility model;

[0032] Figure 5 This is a schematic diagram of the side structure of the rotary blade of the utility model.

[0033] In the figure: 1. device body; 11. granulation chamber; 12. conveying chamber; 2. feeding mechanism; 3. conveying auger; 4. rotating blade; 5. toggle mechanism; 51. fixed frame; 52. driving gear; 53. driven gear; 54. connecting shaft; 55. toggle rod; 6. driving mechanism; 61. driving motor; 62. connecting gear; 63. meshing gear; 7. first conveying mechanism; 71. first driving disk; 72. first belt; 73. first driven disk; 8. second conveying mechanism; 81. second driving disk; 82. second belt; 83. second driven disk; 9. conveying mechanism; 91. rotating roller; 92. conveyor belt. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] See also Figure 1-5 The utility model provides a technical solution: a feed pelletizer with a quality monitoring function, comprising a device body 1, which is arranged in a rectangular structure, and a pelletizing chamber 11 and a conveying chamber 12 are arranged inside. The pelletizing chamber 11 is used for pelletizing, and then reaches the inside of the conveying chamber 12 and is transmitted out;

[0036] Also includes:

[0037] The toggle mechanism 5 is arranged at the top right side of the delivery chamber 12;

[0038] A conveying auger 3 is arranged inside the granulation chamber 11, and a rotating blade 4 is arranged on the right side of the conveying auger 3 for granulation;

[0039] A conveying cavity 12 is provided inside the conveying cavity 12, and a shifting mechanism 5 is provided on the upper right side of the conveying cavity 12 for performing the flattening work of the feed, so as to facilitate the subsequent feed monitoring;

[0040] The toggle mechanism 5 is controlled to move by the linkage mechanism, and the linkage mechanism is arranged on the right side of the device body 1 .

[0041] The right side surface of the granulation chamber 11 is provided with a mesh structure, and the outer side of the mesh structure is in contact with the rotating blade 4, and the middle axis of the rotating blade 4 is connected with the linkage mechanism;

[0042] Specifically, the extruded raw material can be squeezed out through the mesh structure, and then the granulation work can be completed under the action of the rotating blade 4.

[0043] The linkage agencies include:

[0044] The driving mechanism 6 is arranged on the right outer wall of the device body 1, and the top end of the driving mechanism 6 penetrates the outer wall of the device body 1 and is connected to the toggle mechanism 5;

[0045] A first conveying mechanism 7 is connected to the driving mechanism 6, and the lower part of the first conveying mechanism 7 is connected to the transmission mechanism 9 through a second conveying mechanism 8;

[0046] Specifically, when the driving mechanism 6 is started, it can drive the shifting mechanism 5 and the transmission mechanism 9 to start working.

[0047] The driving mechanism 6 comprises:

[0048] A driving motor 61, the top of which is connected to a connecting gear 62, and the top of the connecting gear 62 is coaxially connected to the shifting mechanism 5 and the rotating blade 4;

[0049] The meshing gears 63 are symmetrically arranged on both sides of the connecting gear 62 . Both the connecting gear 62 and the meshing gear 63 are arranged in a conical structure.

[0050] The first conveying mechanism 7 comprises:

[0051] The first active disk 71 is coaxially connected to the meshing gear 63, and the outer side of the first active disk 71 is connected to the first driven disk 73 through the first belt 72. The second conveying mechanism 8 is connected to both sides of the shaft in the middle of the first driven disk 73. The second conveying mechanism 8 includes:

[0052] The second driving disc 81 is coaxially connected to both sides of the intermediate shaft of the first driven disc 73 , and the outside of the second driving disc 81 is connected to the second driven disc 83 via a second belt 82 .

[0053] The shaft in the middle of the second driven disk 83 is connected to the transmission mechanism 9, which includes:

[0054] A rotating roller 91 is coaxially connected to the second driven disk 83, two rotating rollers 91 are provided, and a conveyor belt 92 is provided outside the two rotating rollers 91;

[0055] Specifically, it is ensured that when the connecting gear 62 rotates, the toggle mechanism 5 at its top starts working, and when the meshing gear 63 rotates, the first active disk 71 rotates. The rotation of the first active disk 71 in conjunction with the first belt 72 causes the first driven disk 73 to rotate and drive the second active disk 81 to rotate, and then the second driven disk 83 rotates under the action of the second belt 82, so that the rotating roller 91 rotates.

[0056] The toggle mechanism 5 comprises:

[0057] The fixed frame 51 is arranged on the right side of the granulation chamber 11, and a driving gear 52 and a driven gear 53 are vertically arranged inside the fixed frame 51. Both the driving gear 52 and the driven gear 53 are of conical structure and mesh with each other.

[0058] The driving gear 52 and the connecting gear 62 are coaxially connected;

[0059] The bottom of the driven gear 53 is connected to the toggle rod 55 through the connecting shaft 54, and the toggle rod 55 is arranged on the surface of the conveyor belt 92 to perform the toggle and leveling work of the feed;

[0060] Specifically, when the connecting shaft 54 ​​rotates, the toggle rod 55 will rotate, thereby achieving the effect of separating and leveling the feed.

[0061] Working principle: When the feed pelletizer with quality monitoring function is used, the mixed feed raw materials come out from the inside of the feeding mechanism 2 and reach the inside of the pelletizing chamber 11 through the discharge port at the bottom of the feeding mechanism 2. Then, the conveying auger 3 inside is started, so that the raw materials reaching the inside of the pelletizing chamber 11 are pushed to move to the right. When they move to the top, they are discharged from the mesh structure on the right side wall of the pelletizing chamber 11. Then, the driving motor 61 is started to drive the connecting gear 62 to rotate. When the connecting gear 62 rotates, it will drive the rotating blade 4 coaxially connected thereto to rotate, thereby completing the discharge of the extruded feed under the action of the rotating blade 4.

[0062] When the connecting gear 62 rotates, it causes the meshing gears 63 on both sides thereof to rotate, so that the first active disc 71 drives the first driven disc 73 to rotate under the action of the first belt 72, and when the first driven disc 73 rotates, it also causes the second active disc 81 to rotate, and when the second active disc 81 rotates, the second driven disc 83 is also rotated in conjunction with the setting of the second belt 82, thereby causing the rotating roller 91 to rotate, and when the rotating roller 91 rotates, it causes the conveyor belt 92 outside thereof to be conveyed, so that the feed cut by the rotating blade 4 reaches the top of the conveyor belt 92 and is carried forward. The feeding device 90 is used to carry out the conveying work, and when conveying, as the connecting gear 62 rotates, the driving gear 52 inside the top fixed frame 51 will also rotate. When the driving gear 52 rotates, it will mesh with the driven gear 53 at its bottom, thereby causing the driven gear 53 to drive the bottom connecting shaft 54 ​​to rotate. When the connecting shaft 54 ​​rotates, the toggle rod 55 at its bottom can be rotated and toggled on the conveyor belt 92 to achieve the effect of flattening the feed, thereby facilitating the subsequent manual monitoring work. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0063] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A feed pelletizing machine with quality monitoring function, comprising: The device body (1) is arranged in a rectangular structure, and is provided with a granulation chamber (11) and a conveying chamber (12) inside. The granulation chamber (11) is used for granulation, and then reaches the inside of the conveying chamber (12) to be transported out; Features: Also includes: A toggle mechanism (5) is arranged at the top right side of the delivery chamber (12); A conveying auger (3) is arranged inside the granulation chamber (11), and a rotating blade (4) is arranged on the right side of the conveying auger (3) for granulation; The conveying cavity (12) is provided inside the conveying cavity (12), and a shifting mechanism (5) is provided on the upper right side of the conveying cavity (12) for performing a flattening operation of the feed, thereby achieving the effect of facilitating subsequent feed monitoring; The toggle mechanism (5) is controlled to move by a linkage mechanism, and the linkage mechanism is arranged on the right side of the device body (1).

2. A feed pelletizing machine with quality monitoring function according to claim 1, characterized in that: The right side surface of the granulation chamber (11) is provided with a mesh structure, and the outer side of the mesh structure is in contact with the rotating blade (4), and the middle axis of the rotating blade (4) is connected to the linkage mechanism.

3. The feed pelletizing machine with quality monitoring function according to claim 1, characterized in that: The linkage mechanism comprises: A driving mechanism (6) is arranged on the right outer wall of the device body (1), and the top end of the driving mechanism (6) penetrates the outer wall of the device body (1) and is connected to the toggle mechanism (5); The first conveying mechanism (7) is connected to the driving mechanism (6), and the lower part of the first conveying mechanism (7) is connected to the transmission mechanism (9) through the second conveying mechanism (8).

4. A feed pelletizing machine with quality monitoring function according to claim 3, characterized in that: The driving mechanism (6) comprises: A driving motor (61), the top end of which is connected to a connecting gear (62), and the top end of the connecting gear (62) is coaxially connected to the shifting mechanism (5) and the rotating blade (4); The meshing gears (63) are symmetrically arranged on both sides of the connecting gear (62), and both the connecting gear (62) and the meshing gear (63) are arranged in a conical structure.

5. The feed pelletizing machine with quality monitoring function according to claim 4, characterized in that: The first conveying mechanism (7) comprises: A first driving disk (71) is coaxially connected to the meshing gear (63), and the outer side of the first driving disk (71) is connected to the first driven disk (73) via a first belt (72). The second conveying mechanism (8) is connected to both sides of the middle axis of the first driven disk (73). The second conveying mechanism (8) includes: The second driving disc (81) is coaxially connected to both sides of the intermediate shaft of the first driven disc (73), and the outside of the second driving disc (81) is connected to the second driven disc (83) through a second belt (82).

6. A feed pelletizing machine with quality monitoring function according to claim 5, characterized in that: The shaft in the middle of the second driven disk (83) is connected to a transmission mechanism (9), and the transmission mechanism (9) comprises: A rotating roller (91) is coaxially connected to the second driven disk (83), two rotating rollers (91) are provided, and a conveyor belt (92) is provided outside the two rotating rollers (91).

7. The feed pelletizing machine with quality monitoring function according to claim 5, characterized in that: The toggle mechanism (5) comprises: A fixed frame (51) is arranged on the right side of the granulation chamber (11), and a driving gear (52) and a driven gear (53) are vertically arranged inside the fixed frame, wherein the driving gear (52) and the driven gear (53) are both of a conical structure and mesh with each other; The driving gear (52) and the connecting gear (62) are coaxially connected; The bottom of the driven gear (53) is connected to a toggle rod (55) via a connecting shaft (54), and the toggle rod (55) is arranged on the surface of the conveyor belt (92) for toggle and level the feed.