PE pipeline splicing auxiliary supporting device
By designing an auxiliary support device for PE pipeline splicing, the automatic alignment of the pipeline is achieved by using the lifting mechanism and the double-thread screw, the problems of low construction efficiency and high operation difficulty in pipeline splicing in the prior art are solved, and the construction efficiency is significantly improved.
Patent Information
- Application Number
- CN202421140425.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-23
AI Technical Summary
During the PE pipeline splicing construction, the operator needs to frequently operate the crane to align the two sections of the pipeline, resulting in low construction efficiency and high operation difficulty.
A PE pipe splicing auxiliary support device is designed, including a base, a lifting mechanism, a first alignment assembly and a second alignment assembly, and the slide seat and conveyor belt are driven by a lifting platform and a double-thread screw to realize automatic alignment and splicing of the pipe.
This device can significantly reduce the operator's dependence on crane operation, improve the construction efficiency of pipeline splicing, and reduce operation difficulty.
Smart Images

Figure CN222645393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipeline construction, in particular to a PE pipeline splicing auxiliary supporting device. Background Art
[0002] PE pipes are non-toxic, have no scale layer, and are not easy to breed bacteria. As municipal water supply pipes, they will not cause secondary pollution to urban drinking water. This is a huge advantage that traditional steel water pipes cannot match. As water supply mains in cities require a large water supply, PE pipes with a diameter of 1200 mm are generally used for laying.
[0003] In order to facilitate the transportation of PE pipes from the factory to the construction site, PE pipes are generally cut into multiple sections of the same length for loading and transportation; during the installation, a crane is required to lift the PE pipes to be installed and splice them close to the installed PE pipes;
[0004] However, during the process of splicing the pipelines, the operator needs to operate the crane to lift the pipeline to be installed and move it for fine-tuning so that the two sections of the pipeline can be aligned. During the alignment process, the crane needs to be operated to move the pipeline for multiple alignments. Due to the large size of the crane itself, the movement range of its swing arm is large, which places high technical requirements on the operator and reduces the construction efficiency. Utility Model Content
[0005] The utility model aims to provide a PE pipe splicing auxiliary support device, which can assist in aligning two sections of pipes and facilitate the construction of pipe splicing.
[0006] The technical solution adopted by the PE pipe splicing auxiliary support device disclosed in the utility model is:
[0007] The invention comprises a base and two symmetrical propulsion mechanisms, wherein a lifting mechanism is provided on the base, a lifting platform is provided on the lifting mechanism, two symmetrical first alignment components are provided on the lifting platform, an adjusting mechanism is provided on the lifting platform, a double-threaded screw is rotatably connected to the adjusting mechanism, the propulsion mechanism comprises a slide seat, an upper box body and a lower box body, the two slide seats are respectively slidably connected with two sections of threads of the double-threaded screw, the symmetry lines of the two slide seats are located on the symmetry lines of the two first alignment components, a conveyor belt is fixedly connected to the slide seat, a plurality of upper through holes arranged at intervals are provided on the upper box body, a plurality of lower through holes arranged at intervals are provided on the lower box body, the upper box body is merged and connected with the lower box body, the upper through holes and the lower through holes are merged to form a receiving cavity, a rolling ball is provided in the receiving cavity, the rolling balls protrude from the top of the upper box body and the bottom of the lower box body respectively, the upper box body is fixedly connected to the slide seat, the conveyor belt top touches the rolling ball, one end of the upper box body is rotatably connected with the second alignment component, a contact surface is provided on the outer side of the second alignment component, and the surface of the contact surface is flush with the top of the rolling ball.
[0008] As a preferred solution, the double-threaded screw is rotationally connected to the lifting platform, the end of the double-threaded screw is fixedly connected to an adjusting handwheel, the adjustment mechanism includes two guide rails, the two guide rails are fixedly connected to the lifting platform, the guide rails and the double-threaded screw are parallel to each other, and the slide seat is slidably connected to the guide rails.
[0009] As a preferred embodiment, a connecting arm extends from one end of the upper box body, and the second alignment component includes a contact portion and a central axis, the contact portion is a right angle, the contact surface is located on the outside of one end of the contact portion, the contact surface is an arc shape, and the two ends of the central axis respectively pass through the other end of the contact portion and the connecting arm and are rotatably connected thereto.
[0010] As a preferred embodiment, a first limit groove is provided on one side of the contact portion, and a second limit groove is provided on the other side of the connecting arm. A first limit block and a second limit block are respectively extended from both ends of the central axis. The first limit block is slidably connected to the first limit groove, and the second limit block is slidably connected to the second limit groove.
[0011] As a preferred embodiment, a sink groove is provided in the middle of the contact portion, the opening of the sink groove is close to the connecting arm, a slide groove is provided on the outer side of the contact portion, the slide groove is connected to the sink groove, a slider is slidably connected in the sink groove, a protrusion extends from the slider, the protrusion is located in the slide groove, and a slope is provided on the slider, and the slope is close to the connecting arm.
[0012] As a preferred solution, the first alignment component includes a bracket and two rollers, the middle portion of the bracket is rotatably connected to the lifting platform, and the two rollers are rotatably connected to both ends of the bracket respectively.
[0013] As a preferred solution, the lifting mechanism includes multiple light rods, two lifting screw rods, a first gear box and two second gear boxes, one end of the light rod is fixedly connected to the lifting platform, the other end of the light rod is slidably connected to the base, one end of the lifting screw rod is fixedly connected to the lifting platform, the other end of the lifting screw rod passes through the base, the first gear box is fixedly connected to the base, the two second gear boxes are located on both sides of the first gear box, the first gear box is connected to the second gear box, the other end of the lifting screw rod is slidably connected to the second gear box, the outer side of the base is rotatably connected to a lifting hand wheel, the lifting hand wheel is fixedly connected to a rotating rod, and the rotating rod is connected to the first gear box.
[0014] The beneficial effects of the PE pipe splicing auxiliary support device disclosed in the utility model are:
[0015] Place the base under the installed pipe, push the lifting platform up through the lifting mechanism, let the two first alignment components touch the bottom of the installed pipe, adjust the position of the equipment, let the central axis of the installed pipe be located on the symmetry line of the two first alignment components; place the second alignment component in the installed pipe, drive the two slides away from each other by rotating the double-threaded screw, let the contact surface of the second alignment component touch the inner wall of the pipe, let the top of the ball be flush with the inner wall of the pipe, rotate the second alignment component to keep the second alignment component away from the installed pipe, the operator only needs to transfer the pipe to be installed and place it above the ball of the propulsion mechanism, the conveyor belt operation drives the ball to rotate, and the ball pushes the pipe to be installed close to the installed pipe, so that the pipe to be installed is plugged into the installed pipe, the operator only needs to hoist the pipe and place it on the propulsion mechanism, and the operator does not need to operate the crane to perform the complex operation of aligning the two sections of the pipe, thereby improving the efficiency of pipeline construction and reducing the construction difficulty of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model is a structural schematic diagram of a PE pipe splicing auxiliary support device.
[0017] Figure 2 The utility model is a schematic diagram of the lifting mechanism structure of a PE pipe splicing auxiliary support device.
[0018] Figure 3 It is a structural schematic diagram of a first alignment component of a PE pipe splicing auxiliary support device of the utility model.
[0019] Figure 4 The utility model is a schematic diagram of the structure of an adjustment mechanism of a PE pipe splicing auxiliary support device.
[0020] Figure 5 The utility model is a structural schematic diagram of an upper box body and a lower box body of a PE pipe splicing auxiliary support device.
[0021] Figure 6 It is a schematic structural diagram of a second alignment component of a PE pipe splicing auxiliary support device of the utility model.
[0022] Figure 7 It is a schematic diagram of the operation of the second alignment component of a PE pipe splicing auxiliary support device of the utility model. DETAILED DESCRIPTION
[0023] The present invention is further described and illustrated below in conjunction with specific embodiments and accompanying drawings:
[0024] Please refer to Figure 1 .
[0025] The utility model discloses a PE pipe splicing auxiliary support device, which is used for supporting and aligning two pipe sections 1 to facilitate the splicing of the two pipe sections 1.
[0026] It includes a base 2 and two symmetrical propulsion mechanisms 6;
[0027] Please refer to Figure 1 and Figure 2 .
[0028] A lifting mechanism 3 is provided on the base 2, and a lifting platform 4 is provided on the lifting mechanism 3. The lifting platform 4 is located above the base 2;
[0029] Further, the lifting mechanism 3 includes a plurality of light rods 31, two lifting screw rods 32, a first gear box 33 and two second gear boxes 34; in this embodiment, four light rods 31 are preferably used, one end of the light rod 31 is fixedly connected to the bottom of the lifting platform 4, the four light rods 31 are respectively close to the four corners of the lifting platform 4, the other end of the light rod 31 passes through the base 2, and the other end of the light rod 31 is slidably connected to the base 2; one end of the lifting screw rod 32 is fixedly connected to the lifting platform 4, the two lifting screw rods 32 are respectively close to the two ends of the lifting platform 4, the other end of the lifting screw rod 32 passes through the base 2, and the lifting screw rod 32 does not contact the base 2;
[0030] Furthermore, the first gear box 33 is fixedly connected to the base 2 of the base 2, the first gear box 33 is located in the middle of the base 2, a connecting rod is rotatably connected to the first gear box 33, a first helical gear is rotatably connected inside the first gear box 33, a second helical gear is fixedly connected to the middle of the connecting rod, and the first helical gear is matched with the second helical gear; the second gear box 34 is fixedly connected to the base 2 of the base 2, the two second gear boxes 34 are respectively located on both sides of the first gear box 33, a third helical gear is rotatably connected inside the second gear box 34, and the second gear box 34 is matched with the second helical gear. A ball seat is rotatably connected in the wheel box 34, and a fourth bevel gear is sleeved on the outer side of the ball seat. The two ends of the connecting rod are respectively fixedly connected to the third bevel gears of the two second gear boxes 34, and the third bevel gear is matched with the fourth bevel gear. A lifting hand wheel 35 is rotatably connected to the outer side of the base 2, and the lifting hand wheel 35 is fixedly connected to a rotating rod, and the rotating rod is connected to the first bevel gear of the first gear box 33. The other end of the lifting screw rod 32 passes through the second gear box 34, and the ball seat sleeve is arranged on the outer side of the lifting screw rod 32, and the lifting screw rod 32 is slidably connected to the ball seat sleeve.
[0031] By rotating the lifting hand wheel 35 forward or reverse, the first gear box 33 is driven to operate through the rotating rod, and the rotating rod sequentially drives the first bevel gear, the second bevel gear and the connecting rod to rotate forward or reverse, and then the second gear box is driven to operate through the connecting rod, and the connecting rod sequentially drives the third bevel gear, the fourth bevel gear and the ball seat to rotate forward or reverse, and the forward or reverse rotation of the ball seat drives the lifting screw 32 to slide up or down on the second gear box 34, driving the lifting platform 4 to rise or fall.
[0032] Please refer to Figure 1 and Figure 3 .
[0033] Two symmetrical first alignment components 41 are provided on the lifting platform 4. The two first alignment components 41 are directly spaced a certain distance apart. The first alignment component 41 is close to one end of the lifting platform 4. The first alignment component 41 includes a bracket 411 and two rollers 412. The middle part of the bracket 411 is rotatably connected to the lifting platform 4, and the two rollers 412 are rotatably connected to the two ends of the bracket 411 respectively.
[0034] Place the device under the installed pipe 1, push the lifting platform 4 up through the lifting mechanism 3, let the roller 412 touch the installed pipe 1, and the bracket 411 rotates on the lifting platform 4, so that the four rollers 412 fit the outside of the installed pipe 1, and let the central axis 654 line of the installed pipe 1 be located on the symmetry line of the two first alignment components 41, so that the device can be aligned with the central axis 654 line of the installed pipe 1.
[0035] Please refer to Figure 1 and Figure 4 .
[0036] The lifting platform 4 is provided with an adjusting mechanism 5, on which a double-threaded screw rod 51 is rotatably connected, and the double-threaded screw rod 51 is rotatably connected to the lifting platform 4. In this embodiment, the two sections of threads on the double-threaded screw rod 51 are preferably close to the two ends of the double-threaded screw rod 51, and the two sections of threads on the double-threaded screw rod 51 are respectively a positive thread and a reverse thread; an adjusting hand wheel 52 is fixedly connected to the end of the double-threaded screw rod 51, and the adjusting mechanism 5 includes two guide rails 53, which are fixedly connected to the lifting platform 4, the guide rails 53 and the double-threaded screw rod 51 are parallel to each other, and the slide seat 61 is slidably connected to the guide rails 53;
[0037] The double-threaded screw 51 is driven to rotate forward or reversely by rotating the adjusting hand wheel 52 , and the double-threaded screw 51 drives the two slide seats 61 to slide on the screw to move closer to each other or away from each other.
[0038] Please refer to Figure 1 , Figure 4 and Figure 5 .
[0039] The propulsion mechanism 6 includes a slide 61, an upper box body 62 and a lower box body 63; the two slides 61 are respectively connected to the two sections of the double-threaded screw 51 by sliding, and the two slides 61 are driven by the rotation of the double-threaded screw 51 to slide the same distance on the double-threaded screw 51, and the symmetry line of the two slides 61 is located on the symmetry line of the two first alignment components 41; a conveyor belt 64 is fixedly connected to the slide 61, a plurality of upper through holes arranged at intervals are provided on the upper box body 62, and a plurality of lower through holes arranged at intervals are provided on the lower box body 63, the upper box body 62 and the lower box body 63 are combined and connected, and the upper through holes and the lower through holes are combined to form a receiving chamber 621, and a ball 622 is provided in the receiving chamber 621, and the ball 622 protrudes from the top of the upper box body 62 and the bottom of the lower box body 63 respectively. In this embodiment, the balls 622 in the same upper box body 62 are preferably arranged side by side in a straight line, the upper box body 62 is fixedly connected to the slide 61, and the conveyor belt 64 touches the ball 622;
[0040] The operation of the conveyor belt 64 drives the multiple rolling balls 622 in contact with the conveyor belt 64 to roll synchronously.
[0041] Please refer to Figure 1 , Figure 6 and Figure 7 .
[0042] One end of the upper box body 62 is rotatably connected with a second alignment component 65, and the two second alignment components 65 are symmetrical to each other. A contact surface is provided on the outer side of the second alignment component 65, and the surface of the contact surface is flush with the top of the ball 622; a connecting arm 623 extends from one end of the upper box body 62, and the second alignment component 65 includes a contact portion 651 and a central axis 654. In this embodiment, the contact portion 651 is preferably a right angle; the contact surface is located on the outer side of one end of the contact portion 651, and the contact surface is an arc shape. The two ends of the central axis 654 respectively penetrate the other end of the contact portion 651 and the connecting arm 623 and are rotatably connected thereto;
[0043] Furthermore, a first limiting groove 652 is provided on one side of the contact portion 651, and a second limiting groove 653 is provided on the other side of the connecting arm 623. A first limiting block 655 and a second limiting block 656 are respectively extended from both ends of the central axis 654. The first limiting block 655 is slidably connected to the first limiting groove 652, and the second limiting block 656 is slidably connected to the second limiting groove 653. The first limiting block 655 can rotate 90° around the center of the central axis 654 in the first limiting groove 652, and the second limiting block 656 can rotate 90° around the center of the central axis 654 in the second limiting groove 653, so that the contact portion 651 can rotate 180° on the connecting arm 623.
[0044] A recessed groove is provided in the middle of the contact portion 651, and the opening of the recessed groove is close to the connecting arm 623. A sliding groove is provided on the outer side of the contact portion 651, and the sliding groove is connected to the recessed groove. A slider 657 is slidably connected in the recessed groove, and a protrusion extends from the slider 657, and the protrusion is located in the sliding groove. An inclined surface is provided on the slider 657, and the inclined surface is close to the connecting arm 623.
[0045] Please refer to Figure 1 and Figure 4-Figure 7 .
[0046] After the device can align the central axis 654 of the installed pipe 1, rotate the adjusting hand wheel 52 to allow the two slide seats 61 to slide away from each other on the double-threaded screw 51 until the contact surfaces of the two contact parts 651 touch the inner wall of the installed pipe 1; the slider 657 is driven to slide in the slide groove and enter the slide groove, the slider 657 is released to limit the rotation of the contact part 651, and the contact part 651 is rotated 180° on the connecting arm 623, so that the contact part 651 is lower than the top of the upper box body 62; the crane operator lifts the pipe 1 to be installed and places it on the balls 622 of the two propulsion mechanisms 6. The pipe 1 to be installed can slide into the two propulsion mechanisms 6 under the influence of gravity, and the balls 622 touch the outer side of the pipe 1 to be installed, and the conveyor belt 64 drives the balls 622 to roll, so that the pipe 1 to be installed is driven by the balls 622 to approach and insert into the installed pipe 1.
[0047] The utility model provides a PE pipe splicing auxiliary support device, which places a base under an installed pipe, pushes the lifting platform up through a lifting mechanism, allows two first alignment components to touch the bottom of the installed pipe, adjusts the position of the device, and allows the central axis of the installed pipe to be located on the symmetry line of the two first alignment components; places the second alignment component in the installed pipe, drives the two slide seats away from each other by rotating a double-threaded screw, allows the contact surface of the second alignment component to touch the inner wall of the pipe, allows the top of a rolling ball to be flush with the inner wall of the pipe, rotates the second alignment component, and allows the second alignment component to be away from the installed pipe, the operator only needs to transfer the pipe to be installed and place it above the rolling ball of the pushing mechanism, the conveyor belt runs and drives the rolling ball to rotate, and the rolling ball pushes the pipe to be installed close to the installed pipe, so that the pipe to be installed is plugged into the installed pipe, the operator only needs to hoist the pipe and place it on the pushing mechanism, and the operator does not need to operate a crane to perform a complex operation to align two sections of the pipe, thereby improving the efficiency of pipe construction and reducing the construction difficulty of the operator.
[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A PE pipe splicing auxiliary support device, used to support and align two sections of pipes, characterized in that: It includes a base and two symmetrical propulsion mechanisms; The base is provided with a lifting mechanism, the lifting mechanism is provided with a lifting platform, the lifting platform is provided with two symmetrical first alignment components, the lifting platform is provided with an adjustment mechanism, and the adjustment mechanism is rotatably connected with a double-threaded screw rod; The propulsion mechanism comprises a slide seat, an upper box body and a lower box body, the two slide seats are respectively connected to the two sections of the double-threaded screw rod in a sliding manner, the symmetry lines of the two slide seats are located on the symmetry lines of the two first alignment components, a conveyor belt is fixedly connected to the slide seat, a plurality of upper through holes arranged at intervals are provided on the upper box body, a plurality of lower through holes arranged at intervals are provided on the lower box body, the upper box body and the lower box body are combined and connected, the upper through holes and the lower through holes are combined to form a receiving cavity, a rolling ball is provided in the receiving cavity, the rolling ball protrudes from the top of the upper box body and the bottom of the lower box body respectively, the upper box body is fixedly connected to the slide seat, and the conveyor belt touches the rolling ball; One end of the upper box body is rotatably connected to a second alignment component, and a contact surface is provided on the outer side of the second alignment component, and the surface of the contact surface is flush with the top of the rolling ball.
2. A PE pipe splicing auxiliary support device as claimed in claim 1, characterized in that: The double-threaded screw is rotationally connected to the lifting platform, the end of the double-threaded screw is fixedly connected to an adjusting handwheel, the adjusting mechanism includes two guide rails, the two guide rails are fixedly connected to the lifting platform, the guide rails and the double-threaded screw are parallel to each other, and the slide seat is slidably connected to the guide rails.
3. A PE pipe splicing auxiliary support device as claimed in claim 2, characterized in that: A connecting arm extends from one end of the upper box body, and the second alignment component includes a contact portion and a central axis. The contact portion is a right angle, and the contact surface is located on the outside of one end of the contact portion. The contact surface is an arc shape, and the two ends of the central axis respectively pass through the other end of the contact portion and the connecting arm and are rotatably connected thereto.
4. A PE pipe splicing auxiliary support device as claimed in claim 3, characterized in that: A first limiting groove is provided on one side of the contact portion, and a second limiting groove is provided on the other side of the connecting arm. A first limiting block and a second limiting block are respectively extended from both ends of the central axis. The first limiting block is slidably connected to the first limiting groove, and the second limiting block is slidably connected to the second limiting groove.
5. A PE pipe splicing auxiliary support device as claimed in claim 4, characterized in that: A sink groove is provided in the middle of the contact portion, and an opening of the sink groove is close to the connecting arm. A slide groove is provided on the outer side of the contact portion, and the slide groove is connected to the sink groove. A slider is slidably connected in the sink groove, and a protrusion extends from the slider, and the protrusion is located in the slide groove. An inclined surface is provided on the slider, and the inclined surface is close to the connecting arm.
6. A PE pipe splicing auxiliary support device as claimed in claim 5, characterized in that: The first alignment component includes a bracket and two rollers. The middle portion of the bracket is rotatably connected to the lifting platform, and the two rollers are rotatably connected to both ends of the bracket respectively.
7. A PE pipe splicing auxiliary support device as claimed in claim 6, characterized in that: The lifting mechanism includes multiple polished rods, two lifting screw rods, a first gear box and two second gear boxes, one end of the polished rod is fixedly connected to the lifting platform, the other end of the polished rod is slidably connected to the base, one end of the lifting screw rod is fixedly connected to the lifting platform, the other end of the lifting screw rod passes through the base, the first gear box is fixedly connected to the base, the two second gear boxes are located on both sides of the first gear box, the first gear box is connected to the second gear box, the other end of the lifting screw rod is slidably connected to the second gear box, the outer side of the base is rotatably connected to a lifting hand wheel, the lifting hand wheel is fixedly connected to a rotating rod, and the rotating rod is connected to the first gear box.