Kiln unloading and ceramic forming roller warehouse

By designing a conveyor chain driven by a multi-layer support shell and a reduction motor, combined with a power roller rod and a lifting platform, the automated storage and arrangement of ceramic toilet embryos is realized, which solves the problems of low space utilization and relying on manual operation in the existing technology, and improves production efficiency and product quality.

CN222646826UActive Publication Date: 2025-03-21SHAOGUAN LEHUA CERAMIC SANITARY WARE CO LTD +1
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Patent Information

Application Number
CN202421348928.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-21
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

In the production of existing ceramic toilets, the space utilization rate of the blank storage method is low, and relying on manual operations leads to high labor intensity, production efficiency and product quality unstable.

Method used

A library of unloading kiln-forming porcelain roller rods is designed, including multiple layers of parallel supporting shells and a conveying chain driven by a reducer motor, and automatic storage and arrangement of toilet embryos is achieved through the power roller rods and lifting tables.

Benefits of technology

It improves the utilization efficiency of longitudinal space, reduces the demand for manual transportation, realizes automatic loading and unloading of toilet embryos, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kiln unloading and ceramic forming roller bar warehouse which comprises a support, a plurality of layers of supporting shells arranged in parallel are arranged in the support, a gear motor is installed between every two corresponding parallel supporting shells, a driving shaft is installed between the supporting shells and is in transmission connection with the gear motor, and the two ends of the driving shaft are in transmission connection with conveying chains. A plurality of supporting wheels are installed on the side faces of the conveying chains, an anti-falling strip is fixedly connected to the inner wall of the supporting shell, the supporting wheels are in rolling connection with the anti-falling strip, and lifting tables are installed at the two ends of the support. The two lifting tables are used for conveying the closestool blanks to the conveying chain and can be taken down from the conveying chain, excessive workers do not need to participate in conveying of the closestool blanks, the production efficiency of the closestool blanks is improved, and automatic loading and unloading of the closestool blanks are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of toilet manufacturing, in particular to a kiln unloading porcelain roller and rod warehouse. Background Art

[0002] At present, in the production and manufacturing process of ceramic toilets, temporary storage of green bodies is a key link. However, the green body storage method in the prior art has many shortcomings. At present, most manufacturers use green body carts to store green bodies, but the traditional green body cart design usually has only two layers, which leads to extremely low space utilization. In a limited space, only a relatively small number of green bodies can be stored, which not only limits the production scale, but also increases the production cost.

[0003] In addition, the existing method of storing green bodies is too dependent on manual operation. When storing green bodies, most of them are pulled from one place to another by a combination of manpower and vehicle. This is not only labor-intensive, but also prone to operational errors, which in turn affects production efficiency and product quality. At the same time, excessive reliance on manual operation also limits the improvement of production automation, making the production process inefficient and unstable. Utility Model Content

[0004] The utility model aims to provide a kiln unloading porcelain roller and rod warehouse to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: a kiln unloading porcelain roller warehouse, including a bracket, wherein a plurality of parallel supporting shells are arranged inside the bracket, and a reduction motor is installed between two corresponding parallel supporting shells, and each layer of parallel supporting shells can be used for toilet embryos and support the reduction motor;

[0006] A driving shaft is installed between the support shells, and the driving shaft is transmission-connected to the reduction motor, both ends of the driving shaft are transmission-connected to a conveying chain, and a plurality of supporting wheels are installed on the side of the conveying chain;

[0007] The inner wall of the support shell is fixedly connected with an anti-falling strip, and the support wheel is rollingly connected with the anti-falling strip. The support wheel is supported by the anti-falling strip to ensure that the conveying chain is in a horizontal state, so as to prevent the toilet embryo from tilting and falling when transporting the toilet embryo;

[0008] Lifting platforms are installed at both ends of the bracket, and the toilet embryo is transported to the conveying chain through the two lifting platforms, and the toilet embryo is sent out from the conveying chain.

[0009] Furthermore, five reinforcing rods are fixedly connected to the surface of the bracket, and reinforcing strips are fixedly connected between two corresponding parallel supporting shells. The bracket is reinforced by the reinforcing rods and reinforcing strips to improve the bearing capacity of the bracket. A support platform is installed between the supporting shells, and the reduction motor is installed on the surface of the support platform.

[0010] Furthermore, protective plates are installed at both ends of the bracket to prevent the toilet embryo from falling. The lifting platform is slidably connected to the protective plates to improve the stability of the lifting platform. A power roller is installed on the inner side of the lifting platform to receive and transport the toilet embryo.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] (1) More toilet embryos can be stored through multi-layer conveyor chains, which improves the utilization efficiency of the longitudinal space. Two lifting platforms are used to transport the toilet embryos to the conveyor chain and can be taken off the conveyor chain. There is no need for too much manual participation in the transportation of toilet embryos, which is conducive to improving the production efficiency of toilet embryos.

[0013] (2) The toilet embryo is transported to the lifting platform by a powered roller. The lifting platform rises to move the toilet embryo to a higher place. The reduction motor controls the rotation of the conveyor chain, and cooperates with the powered roller to transfer the toilet embryo to the conveyor chain, thereby realizing the automatic storage and arrangement of the toilet embryo and the automatic loading and unloading of the toilet embryo. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a top view of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the support wheel and the anti-falling strip leveling of the utility model.

[0017] In the figure: 1. bracket; 2. protective plate; 3. reinforcing rod; 4. supporting shell; 5. lifting platform; 6. power roller; 7. supporting platform; 8. reduction motor; 9. driving shaft; 10. conveying chain; 11. supporting wheel; 12. sprocket; 13. anti-fall bar. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Example:

[0020] See also Figure 1-3The utility model provides a technical solution: a kiln unloading porcelain roller warehouse, comprising a bracket 1, wherein a plurality of parallel supporting shells 4 are arranged inside the bracket 1, and a reduction motor 8 is installed between two corresponding parallel supporting shells 4;

[0021] Each layer of the support shell 4 can hold a number of toilet embryos, and the multi-layer support shell 4 can store more toilet embryos. The torque output by the reduction motor 8 is large, ensuring that the conveying chain 10 can smoothly drive the toilet embryo to move;

[0022] A driving shaft 9 is installed between the supporting shells 4, and the driving shaft 9 is drivingly connected to the reduction motor 8. Both ends of the driving shaft 9 are drivingly connected to a conveying chain 10, and a plurality of supporting wheels 11 are installed on the side of the conveying chain 10;

[0023] The inner wall of the support shell 4 is fixedly connected with an anti-falling strip 13, and the support wheel 11 is rollingly connected to the anti-falling strip 13. Lifting platforms 5 are installed at both ends of the bracket 1. The anti-falling strip 13 supports the support wheel 11, thereby making the conveying chain 10 in a horizontal state. The toilet embryo placed on the conveying chain 10 will not tilt and will be placed more stably.

[0024] In this embodiment, if Figure 1 As shown, five reinforcing rods 3 are fixedly connected to the surface of the bracket 1, and the reinforcing rods 3 reinforce the bracket 1 to ensure that the bracket 1 is in a vertical fixed state. A reinforcing bar is fixedly connected between two corresponding parallel supporting shells 4 to keep the two supporting shells 4 in a parallel state, which is conducive to maintaining the smooth operation of the conveying chain 10.

[0025] In this embodiment, if Figure 2 As shown, a support platform 7 is installed between the support shells 4 , and the reduction motor 8 is installed on the surface of the support platform 7 , and the support platform 7 fixes the reduction motor 8 .

[0026] In this embodiment, if Figure 3 As shown, sprockets 12 are installed at both ends of the driving shaft 9, and the conveying chain 10 is sleeved on the surface of the sprocket 12. The sprocket 12 can stably drive the conveying chain 10 to run, and the transportation of the toilet embryo is more stable.

[0027] In this embodiment, if Figure 1 As shown, protective plates 2 are installed at both ends of the bracket 1, and the lifting platform 5 is slidably connected to the protective plates 2 to ensure that the protective plates 2 will not affect the operation of the lifting platform 5. The protective plates 2 can prevent the toilet embryo from falling.

[0028] In this embodiment, if Figure 2 As shown, a power roller 6 is installed on the inner side of the lifting platform 5, and the power roller 6 can drive the toilet embryo to move when it rotates.

[0029] Specifically, when in use, the toilet embryo is placed on the power roller 6, and the lifting platform 5 drives the toilet embryo to rise through the power roller 6. When the power roller 6 corresponds to the height of the conveying chain 10, the reduction motor 8 drives the conveying chain 10 to rotate, and the power roller 6 rotates to transport the toilet embryo to the conveying chain 10 to realize the handover of the toilet embryo. The reduction motor 8 controls the operation of the conveying chain 10, and the toilet embryo can be arranged in an orderly manner on the conveying chain 10. Through another lifting platform 5 and the power roller 6, the toilet embryo on the conveying chain 10 can be received and transferred from the conveying chain 10 to the power roller 6 to realize automatic loading and unloading of the toilet embryo.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A kiln unloading porcelain roller warehouse, characterized in that: It comprises a bracket (1), wherein a plurality of layers of support shells (4) arranged in parallel are provided inside the bracket (1), and a reduction motor (8) is installed between two corresponding parallel support shells (4); A drive shaft (9) is installed between the support shells (4), and the drive shaft (9) is drivingly connected to the reduction motor (8), and both ends of the drive shaft (9) are drivingly connected to a conveying chain (10), and a plurality of support wheels (11) are installed on the side of the conveying chain (10); An anti-falling strip (13) is fixedly connected to the inner wall of the support shell (4), the support wheel (11) is rollingly connected to the anti-falling strip (13), and lifting platforms (5) are installed at both ends of the bracket (1).

2. A kiln unloading porcelain roller and rod warehouse according to claim 1, characterized in that: Five reinforcing rods (3) are fixedly connected to the surface of the bracket (1), and a reinforcing strip is fixedly connected between two corresponding parallel supporting shells (4).

3. A kiln unloading porcelain roller and rod warehouse according to claim 1, characterized in that: A support platform (7) is installed between the support shells (4), and the reduction motor (8) is installed on the surface of the support platform (7).

4. A kiln unloading porcelain roller and rod warehouse according to claim 1, characterized in that: Sprocket wheels (12) are installed at both ends of the driving shaft (9), and the conveying chain (10) is sleeved on the surface of the sprocket wheels (12).

5. The kiln unloading porcelain roller and rod warehouse according to claim 1, characterized in that: Protective plates (2) are installed at both ends of the bracket (1), and the lifting platform (5) is slidably connected to the protective plates (2).

6. A kiln unloading porcelain roller and rod warehouse according to claim 1, characterized in that: A powered roller (6) is installed inside the lifting platform (5).