Super capacitor feeding and discharging equipment
By designing automated supercapacitor loading and unloading equipment, the problem of low manual assembly efficiency is solved, efficient and accurate assembly and molding are achieved, and processing efficiency and product quality are significantly improved.
Patent Information
- Application Number
- CN202421488195.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-26
AI Technical Summary
During processing, the manual assembly efficiency of existing supercapacitors is low, and it is prone to misinstall or misinstall, affecting the quality of the finished product.
A supercapacitor loading and loading equipment including a loading mechanism, a transfer mechanism, a buried mechanism, a mold mechanism and a loading mechanism are designed to realize automated assembly and molding.
Through automated assembly and molding, misinstallation and misinstallation are avoided, processing efficiency is significantly improved, defective yield is reduced, and product quality is ensured.
Smart Images

Figure CN222647113U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of capacitor processing, in particular to a super capacitor loading and unloading device. Background Art
[0002] When processing some existing supercapacitors, the capacitor end caps need to be placed in a mold for compression molding. In the past, manual assembly was used. Since a mold needs to be equipped with multiple supercapacitors, manual assembly efficiency is low, and it is easy to miss or wrongly assemble, affecting the quality of the finished product. Utility Model Content
[0003] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model proposes a supercapacitor loading and unloading device which can greatly improve the processing efficiency.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A supercapacitor loading and unloading device, comprising a loading mechanism, a transfer mechanism, an embedding mechanism, a mold mechanism and an unloading mechanism;
[0006] The feeding mechanism is used to automatically convey the supercapacitor end cap, and comprises a vibrating screen, a feeding track and a positioning seat, wherein the feeding track is arranged at the discharge port of the vibrating screen, and the positioning seat is arranged at the discharge port of the feeding track;
[0007] The transfer mechanism is correspondingly arranged on one side of the feeding mechanism, and is used for receiving the supercapacitor end cap on the positioning seat and sending the supercapacitor end cap into the embedding mechanism, including a first transverse guide rail, a first transverse slide, a first transverse motor, front and rear electric cylinders, front and rear slides, a lifting electric cylinder, a lifting slide and a first adsorption head, the first transverse slide is slidably connected to the first transverse guide rail and is connected to the first transverse motor, the first transverse motor can drive the first transverse slide to move left and right along the first transverse guide rail, the front and rear electric cylinders are fixed on the first transverse slide and are connected to the front and rear slides, the front and rear electric cylinders can drive the front and rear slides to move forward and backward, the lifting electric cylinders are fixed on the front and rear slides and are connected to the lifting slide, the first adsorption head is fixed on the bottom end of the lifting slide, and the lifting electric cylinder can drive the lifting slide and the first adsorption head to move up and down;
[0008] The embedding mechanism is used to receive the supercapacitor end cap sent by the transfer mechanism and embed the supercapacitor end cap into the mold, including a first longitudinal guide rail, a first longitudinal slide, a first longitudinal motor, a lifting cylinder, a lifting frame and a second adsorption head, the first longitudinal slide is slidably connected to the first longitudinal guide rail and connected to the first longitudinal motor, the first longitudinal motor can drive the first longitudinal slide to move forward and backward along the first longitudinal guide rail, the lifting cylinder is fixed on the first longitudinal slide and connected to the lifting frame, the second adsorption head is fixed to the bottom end of the lifting frame, and the lifting cylinder can drive the lifting frame and the second adsorption head to move up and down;
[0009] The mold mechanism is used for molding the supercapacitor end cover, and comprises a body and a mold seat arranged in the body;
[0010] The unloading mechanism is used to receive the finished products on the mold mechanism and send the finished products out, and includes a second longitudinal guide rail, a second longitudinal slide, a second longitudinal motor, a first lifting cylinder, a first lifting frame, a third suction head, a second lifting cylinder, a second lifting frame and a clamping cylinder. The second longitudinal slide is slidably connected to the second longitudinal guide rail and is connected to the second longitudinal motor. The second longitudinal motor can drive the second longitudinal slide to move forward and backward along the second longitudinal guide rail. The first lifting cylinder is fixed on the second longitudinal slide and is connected to the first lifting frame. The first lifting cylinder can drive the first lifting frame to move up and down. The third suction head is fixed to the bottom end of the first lifting frame. The second lifting cylinder is fixed on the first lifting frame and is connected to the second lifting frame. The second lifting cylinder can drive the second lifting frame to move up and down. The clamping cylinder is fixed on the second lifting frame.
[0011] In order to facilitate the material picking one by one and facilitate subsequent robot grasping, the positioning seat is slidably connected to the second transverse guide rail and connected to the second transverse motor. The second transverse motor can drive the positioning seat to move left and right along the second transverse guide rail.
[0012] Furthermore, in order to arrange the supercapacitor end caps in an orderly row, a plurality of positioning grooves capable of positioning the supercapacitor end caps are provided at one end of the positioning seat close to the feeding guide rail.
[0013] Furthermore, a blocking bar capable of preventing the supercapacitor end cover from falling out of the positioning groove is provided on one side of the positioning groove.
[0014] In order to facilitate the first adsorption head to absorb the supercapacitor end cap, the embedding mechanism also includes a transfer seat, which is correspondingly arranged at the bottom end of the second adsorption head and has a plurality of positioning holes for positioning the supercapacitor end cap.
[0015] The beneficial effects of the utility model are as follows: the supercapacitor loading and unloading equipment can realize the simultaneous assembly and molding of multiple products through the cooperation of the loading mechanism, the transfer mechanism, the embedding mechanism, the mold mechanism and the unloading mechanism, avoids wrong installation and missing installation, greatly improves the processing efficiency, reduces the defective rate, and ensures the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is an overall stereogram of the utility model;
[0017] Figure 2 It is a three-dimensional diagram of the feeding mechanism and the transfer mechanism of the utility model;
[0018] Figure 3 It is a three-dimensional diagram of the embedding mechanism and the mold mechanism of the utility model;
[0019] Figure 4 It is a stereoscopic diagram of the blanking mechanism of the utility model. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figure 1 A supercapacitor loading and unloading device shown in the figure includes a loading mechanism 1, a transfer mechanism 2, an embedding mechanism 3, a mold mechanism 4 and a unloading mechanism 5, wherein the loading mechanism 1 is used to automatically convey supercapacitor end caps, the transfer mechanism 2 is correspondingly arranged on one side of the loading mechanism 1, and is used to receive the supercapacitor end caps on the loading mechanism 1 and send the supercapacitor end caps into the embedding mechanism 3, the embedding mechanism 3 is used to receive the supercapacitor end caps sent by the transfer mechanism 2 and embed the supercapacitor end caps into the mold, the mold mechanism 4 is used to mold the supercapacitor end caps, and the unloading mechanism 5 is used to receive the finished products on the mold mechanism 4 and send the finished products out.
[0022] Specifically, combined Figure 2The feeding mechanism shown includes a vibrating screen 101, a feeding track 102 and a positioning seat 106. The feeding track 102 is arranged at the discharge port of the vibrating screen 101, and the positioning seat 106 is arranged at the discharge port of the feeding track 102. The discharge port of the feeding track 102 is provided with a photoelectric switch 103 which can sense whether the supercapacitor end cover is in place. The positioning seat 106 is slidably connected to the second transverse guide rail 105 and is connected to the second transverse motor 104. The second transverse motor 104 can drive the positioning seat 106 to move left and right along the second transverse guide rail 105. A plurality of positioning grooves which can position the supercapacitor end cover are provided at one end of the positioning seat close to the feeding guide rail 102, and a baffle 107 which can prevent the supercapacitor end cover from falling out of the positioning groove is provided on one side of the positioning groove.
[0023] Specifically, combined Figure 2 The transfer mechanism shown includes a first transverse guide rail 202, a first transverse slide 203, a first transverse motor 201, front and rear electric cylinders 204, front and rear slides 205, a lifting electric cylinder 206, a lifting slide 207 and a first adsorption head 208. The first transverse slide 203 is slidably connected to the first transverse guide rail 202 and is connected to the first transverse motor 201. The first transverse motor 201 can drive the first transverse slide 203 to move left and right along the first transverse guide rail 202. The front and rear electric cylinders 204 are fixed on the first transverse slide 203 and are connected to the front and rear slides 205. The front and rear electric cylinders 204 can drive the front and rear slides 205 to move forward and backward. The lifting electric cylinder 206 is fixed on the front and rear slides 205 and is connected to the lifting slide 207. The first adsorption head 208 has a row and is fixed at the bottom end of the lifting slide 207. The lifting electric cylinder 206 can drive the lifting slide 207 and the first adsorption head 208 to move up and down.
[0024] Specifically, combined Figure 3 The embedding mechanism shown includes a first longitudinal guide rail 302, a first longitudinal slide 303, a first longitudinal motor 301, a lifting cylinder 304, a lifting frame 305, a second adsorption head 307 and a transfer seat 306. The first longitudinal slide 303 is slidably connected to the first longitudinal guide rail 302 and is connected to the first longitudinal motor 301. The first longitudinal motor 301 can drive the first longitudinal slide 303 to move forward and backward along the first longitudinal guide rail 302. The lifting cylinder 304 is a pair, fixed on the first longitudinal slide 303 and connected to the lifting frame 305. The second adsorption head 307 is a row, fixed at the bottom end of the lifting frame 305. The lifting cylinder 304 can drive the lifting frame 305 and the second adsorption head 307 to move up and down. The transfer seat 306 is correspondingly arranged at the bottom end of the second adsorption head 307, and the transfer seat 306 is provided with two rows of positioning holes for positioning the supercapacitor end covers.
[0025] Specifically, combined Figure 4The unloading mechanism shown includes a second longitudinal guide rail 502, a second longitudinal slide 503, a second longitudinal motor 501, a first lifting cylinder 504, a first lifting frame 505, a third suction head 506, a second lifting cylinder 507, a second lifting frame 508 and a clamping cylinder 509. The second longitudinal slide 503 is slidably connected to the second longitudinal guide rail 502 and is connected to the second longitudinal motor 501. The second longitudinal motor 501 can drive the second longitudinal slide 503 to move forward and backward along the second longitudinal guide rail 502. The first lifting cylinder 504 is fixed on the second longitudinal slide 503 and connected to the first lifting frame 505. The first lifting cylinder 504 can drive the first lifting frame 505 to move up and down. The third suction head 506 is fixed to the bottom end of the first lifting frame 505. The second lifting cylinder 507 is fixed on the first lifting frame 506 and connected to the second lifting frame 508. The second lifting cylinder 507 can drive the second lifting frame 508 to move up and down. The clamping cylinder 509 is fixed on the second lifting frame 508;
[0026] Specifically, combined Figure 4 The mold mechanism shown includes a machine body 401 and a mold base 402 disposed in the machine body 401 .
[0027] During processing, the supercapacitor end caps are screened by the vibrating screen 101 and then enter the feeding track 102, and then enter the positioning groove of the positioning seat 106 from the feeding track 102. The second transverse motor 104 drives the positioning seat 106 to move left and right along the second transverse guide rail 105, so that the supercapacitor end caps are arranged one by one in each positioning groove, and the blocking bar 107 can block the edge of the positioning groove to prevent the supercapacitor end caps from falling from the positioning groove; when a row of supercapacitor end caps is fully arranged on the positioning seat 106, the lifting electric cylinder 206 drives the lifting slide 207 and the first adsorption head 208 to descend to adsorb a row of supercapacitor end caps, and the first transverse motor 201 drives the first transverse slide 203 to move backward along the first transverse guide rail 202, and the front and rear electric cylinders 204 drive the front and rear slides 205 to move forward, and the lifting electric cylinder 206 drives the lifting slide 207 And the first adsorption head 208 descends to place the supercapacitor end cap on the transfer seat 306; then, the first longitudinal motor 301 drives the first longitudinal slide 303 to move forward along the first longitudinal guide rail 302, and the lifting cylinder 304 drives the lifting frame 305 and the second adsorption head 307 to descend, adsorbs the supercapacitor end cap on the transfer seat 306 and sends it to the mold seat 402, and the mold mechanism can perform hot pressing molding on the supercapacitor end cap; finally, the second longitudinal motor 501 drives the second longitudinal slide 503 to move forward along the second longitudinal guide rail 502, the first lifting cylinder 504 drives the first lifting frame 505 and the third adsorption head 506 to descend, adsorbs each finished product, the second lifting cylinder 507 drives the second lifting frame 508 to descend, and the clamping cylinder 509 clamps the column at the top of the finished product, and finally sends it to the rear for collection.
[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A supercapacitor loading and unloading device, comprising a loading mechanism, a transfer mechanism, an embedding mechanism, a mold mechanism and an unloading mechanism, characterized in that: The feeding mechanism is used to automatically convey the supercapacitor end cap, and comprises a vibrating screen, a feeding track and a positioning seat, wherein the feeding track is arranged at the discharge port of the vibrating screen, and the positioning seat is arranged at the discharge port of the feeding track; The transfer mechanism is correspondingly arranged on one side of the feeding mechanism, and is used for receiving the supercapacitor end cap on the positioning seat and sending the supercapacitor end cap into the embedding mechanism, including a first transverse guide rail, a first transverse slide, a first transverse motor, front and rear electric cylinders, front and rear slides, a lifting electric cylinder, a lifting slide and a first adsorption head, the first transverse slide is slidably connected to the first transverse guide rail and is connected to the first transverse motor, the first transverse motor can drive the first transverse slide to move left and right along the first transverse guide rail, the front and rear electric cylinders are fixed on the first transverse slide and are connected to the front and rear slides, the front and rear electric cylinders can drive the front and rear slides to move forward and backward, the lifting electric cylinders are fixed on the front and rear slides and are connected to the lifting slide, the first adsorption head is fixed on the bottom end of the lifting slide, and the lifting electric cylinder can drive the lifting slide and the first adsorption head to move up and down; The embedding mechanism is used to receive the supercapacitor end cap sent by the transfer mechanism and embed the supercapacitor end cap into the mold, including a first longitudinal guide rail, a first longitudinal slide, a first longitudinal motor, a lifting cylinder, a lifting frame and a second adsorption head, the first longitudinal slide is slidably connected to the first longitudinal guide rail and connected to the first longitudinal motor, the first longitudinal motor can drive the first longitudinal slide to move forward and backward along the first longitudinal guide rail, the lifting cylinder is fixed on the first longitudinal slide and connected to the lifting frame, the second adsorption head is fixed to the bottom end of the lifting frame, and the lifting cylinder can drive the lifting frame and the second adsorption head to move up and down; The mold mechanism is used for molding the supercapacitor end cover, and comprises a body and a mold seat arranged in the body; The unloading mechanism is used to receive the finished products on the mold mechanism and send the finished products out, and includes a second longitudinal guide rail, a second longitudinal slide, a second longitudinal motor, a first lifting cylinder, a first lifting frame, a third suction head, a second lifting cylinder, a second lifting frame and a clamping cylinder. The second longitudinal slide is slidably connected to the second longitudinal guide rail and is connected to the second longitudinal motor. The second longitudinal motor can drive the second longitudinal slide to move forward and backward along the second longitudinal guide rail. The first lifting cylinder is fixed on the second longitudinal slide and is connected to the first lifting frame. The first lifting cylinder can drive the first lifting frame to move up and down. The third suction head is fixed to the bottom end of the first lifting frame. The second lifting cylinder is fixed on the first lifting frame and is connected to the second lifting frame. The second lifting cylinder can drive the second lifting frame to move up and down. The clamping cylinder is fixed on the second lifting frame.
2. A supercapacitor loading and unloading device as claimed in claim 1, characterized in that: The positioning seat is slidably connected to the second transverse guide rail and is connected to the second transverse motor. The second transverse motor can drive the positioning seat to move left and right along the second transverse guide rail.
3. A supercapacitor loading and unloading device as claimed in claim 2, characterized in that: A plurality of positioning grooves capable of positioning the end caps of the super capacitor are provided at one end of the positioning seat close to the feeding guide rail.
4. A supercapacitor loading and unloading device as claimed in claim 3, characterized in that: A blocking bar capable of preventing the supercapacitor end cover from falling out of the positioning groove is arranged on one side of the positioning groove.
5. A supercapacitor loading and unloading device as claimed in claim 1, characterized in that: The embedding mechanism also includes a transfer seat, which is correspondingly arranged at the bottom end of the second adsorption head, and is provided with a plurality of positioning holes for positioning the supercapacitor end caps.