Air-jet loom capable of flatly winding yarns

By designing drive switching components and leveling processing components in the air jet loom, rapid switching and leveling of yarns are achieved, which solves the problem of frequent reel shaft replacement in the air jet loom, and improves processing efficiency and yarn quality.

CN222648267UActive Publication Date: 2025-03-21GAOYI COUNTY HENGMAO TEXTILE CO LTD
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Patent Information

Application Number
CN202421466276.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-03-21
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During the processing operation of the air jet loom, the yarn reel shaft is replaced frequently, which seriously affects the efficiency of the processing of the air jet loom.

Method used

A jet loom with flat yarn is designed, using drive switching components and leveling processing components. The output motor drives the drive disk to rotate, realizes rapid switching and multiple installations of yarns, reduces the frequency of yarn replacement, and smoothes the yarns through hot compress sheets and fixing frames.

Benefits of technology

The frequency of yarn replacement is reduced, the processing efficiency of air jet loom is improved, and the quality of yarn is ensured through the leveling process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of air-jet loom processing, and provides an air-jet loom capable of flattening rolled yarns, which comprises a machine vertical frame, an air-jet yarn weaving unit is arranged on the machine vertical frame, a driving switching assembly is arranged on the machine vertical frame, and a flattening processing assembly is arranged in the machine vertical frame. The driving switching assembly comprises an output motor, the output motor is arranged on the outer side wall of the machine vertical frame, a driving shaft is arranged at the output end of the output motor and inserted into the machine vertical frame, a driving disc is arranged at the tail end of the driving shaft, a sliding groove is formed in the driving disc, a reel is inserted into the sliding groove, and the two ends of the reel extend out of the sliding groove. A limiting block is fixedly arranged on the machine vertical frame, and one end of the reel is embedded into the limiting block. By means of the technical scheme, the problem that in the prior art, in the machining operation process of the air jet loom, the yarn winding shaft is replaced frequently, and the machining efficiency of the air jet loom is seriously affected is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of air jet loom processing, and in particular to an air jet loom with smooth yarn winding. Background Art

[0002] The working principle of the air jet loom is to use air as the weft insertion medium, and to use the ejected compressed air flow to generate friction traction on the weft yarn to pull the weft yarn through the shed, and to achieve the purpose of weft insertion through the jet generated by the air jet.

[0003] This weft insertion method enables the loom to achieve high speed and high production. Among several shuttleless looms, the air jet loom has the highest speed. Due to its reasonable weft insertion method, high weft insertion rate, simple and safe operation, wide variety adaptability, low machine material consumption, high efficiency, high speed and low noise, it has become one of the most promising new looms. Since the air jet loom adopts the airflow weft method, the biggest disadvantage is the high energy consumption.

[0004] In the prior art, the yarn winding shaft is frequently replaced during the operation of the air jet loom, which seriously affects the processing efficiency of the air jet loom. In view of this, an air jet loom with smooth yarn winding is developed. Utility Model Content

[0005] The utility model provides an air jet loom with smooth yarn winding, which solves the problem in the prior art that the yarn winding shaft is frequently replaced during the operation of the air jet loom, which seriously affects the processing efficiency of the air jet loom.

[0006] The technical solution of the utility model is as follows:

[0007] A machine stand, on which an air jet weaving unit is arranged;

[0008] A drive switching assembly, the drive switching assembly being arranged on the machine stand;

[0009] A flattening processing assembly, wherein the flattening processing assembly is arranged inside the machine stand;

[0010] The drive switching assembly includes an output motor, which is arranged on the outer side wall of the machine stand. A drive shaft is arranged at the output end of the output motor, and the drive shaft is inserted into the machine stand. A drive disk is arranged at the end of the drive shaft, and a sliding groove is opened on the drive disk. A reel is inserted in the sliding groove, and both ends of the reel extend out of the sliding groove. A limit block is fixedly arranged on the machine stand, and one end of the reel is embedded in the limit block.

[0011] As a further technical solution, there are two machine stands, a linkage shaft is provided between the two machine stands, and the linkage shaft is connected to the machine stands via a bearing.

[0012] As a further technical solution, the leveling processing assembly includes a fixed frame, which is arranged between the two machine stands. The inner side wall of the fixed frame is provided with a No. 1 hot compress sheet and a No. 2 hot compress sheet, and the lower end surface of the No. 1 hot compress sheet is provided with a makeshift groove.

[0013] As a further technical solution, an auxiliary shaft is arranged between the two machine stands, and bearings are arranged between the two ends of the auxiliary shaft and the machine stands.

[0014] As a further technical solution, the output motor is fixedly connected to the machine frame with bolts, and the drive shaft is movably mounted on the machine frame.

[0015] As a further technical solution, an arc-shaped groove is provided on the upper end surface of the limit block, and the drive shaft is embedded in the arc-shaped groove.

[0016] As a further technical solution, the driving disk is a circular structure, and the sliding groove is a rectangular notch.

[0017] As a further technical solution, a fixed connecting plate is provided on the bottom surface of the machine stand, and the fixed connecting plate is provided between the two machine stands.

[0018] As a further technical solution, the air jet weaving unit adopts a shuttleless loom that uses a jet airflow to pull the weft yarn through the shed.

[0019] As a further technical solution, the air jet weaving unit is arranged at the upper end of the inner side walls of the two machine stands.

[0020] The working principle and beneficial effects of the utility model are:

[0021] In the utility model, the yarn is inserted into the reel in the driving switching component. After the yarn is inserted into the three driving shafts, any yarn can be switched at will after the driving disk is driven by the output motor to rotate. Multiple yarns can be installed each time, which reduces the frequency of replacing the yarn and increases the processing efficiency. The yarn is smoothed by the No. 1 hot compress sheet and the No. 2 hot compress sheet in the smoothing processing component, and finally the yarn is woven by the air-jet weaving unit. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 This is the axial side view of the output motor of the utility model;

[0025] Figure 3 This is a cross-sectional view of the fixing frame of the utility model;

[0026] Figure 4 This is an axonometric view of the limit block of the utility model;

[0027] In the figure: 1. Machine stand; 2. Air-jet weaving unit; 3. Drive switching assembly; 3-1. Output motor; 3-2. Drive shaft; 3-3. Drive disk; 3-4. Sliding groove; 3-5. Reel; 3-6. Limit block; 3-7. Linkage shaft; 4. Smoothing assembly; 4-1. Fixed frame; 4-2. Hot compress sheet No. 1; 4-3. Hot compress sheet No. 2; 4-4. Make way slot; 5. Auxiliary shaft; 6. Arc groove; 7. Fixed connecting plate. DETAILED DESCRIPTION

[0028] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] like Figure 1~Figure 4 As shown, this embodiment provides an air jet loom with smooth yarn winding, comprising

[0030] A machine stand 1, on which an air jet weaving unit 2 is arranged;

[0031] A drive switching component 3, the drive switching component 3 is arranged on the machine stand 1;

[0032] A leveling processing component 4, the leveling processing component 4 is arranged inside the machine stand 1;

[0033] The drive switching assembly 3 includes an output motor 3-1, which is arranged on the outer wall of the machine stand 1. A drive shaft 3-2 is arranged at the output end of the output motor 3-1, and the drive shaft 3-2 is inserted into the machine stand 1. A drive disk 3-3 is arranged at the end of the drive shaft 3-2. A sliding groove 3-4 is opened on the drive disk 3-3, and a reel 3-5 is inserted in the sliding groove 3-4. Both ends of the reel 3-5 extend out of the sliding groove 3-4. A limit block 3-6 is fixedly arranged on the machine stand 1, and one end of the reel 3-5 is embedded in the limit block 3-6.

[0034] In this embodiment, the winding yarn is inserted on the reel 3-5, and after the winding yarns are inserted on the three driving shafts 3-2, any winding yarn can be switched at will after the output motor 3-1 rotates to drive the driving disk 3-3, and multiple winding yarns can be installed each time, which reduces the frequency of replacing the winding yarn. When the output motor 3-1 drives the driving disk 3-3 to rotate, the winding yarn 3-5 located above will slide onto the limit block 3-6 for limit, and the sleeve bearing on the winding yarn 3-5 will contact the limit block 3-6, and the winding yarn 3-5 will rotate in the limit block 3-6. After the current winding yarn 3-5 is used, the driving disk 3-3 is rotated to replace another winding yarn 3-5.

[0035] Specifically, there are two machine stands 1, a linkage shaft 3-7 is provided between the two machine stands 1, and the linkage shaft 3-7 is connected to the machine stands 1 via a bearing.

[0036] In this embodiment, the linkage shaft 3-7 plays an auxiliary feeding role in the yarn winding and feeding process, making the yarn winding and feeding more stable.

[0037] Furthermore, the leveling processing assembly 4 includes a fixed frame 4-1, which is arranged between the two machine stands 1. The inner wall of the fixed frame 4-1 is provided with a No. 1 hot compress sheet 4-2 and a No. 2 hot compress sheet 4-3. The lower end surface of the No. 1 hot compress sheet 4-2 is provided with a clearance groove 4-4.

[0038] In this embodiment, the gap between the No. 1 hot compress sheet 4-2 and the No. 2 hot compress sheet 4-3 on the fixed frame 4-1 passes through the winding yarn, which can be heated and smoothed, and the positioning groove 4-4 makes it more convenient to feed the winding yarn.

[0039] Furthermore, an auxiliary shaft 5 is arranged between the two machine frames 1, bearings are arranged between the two ends of the auxiliary shaft 5 and the machine frames 1, the output motor 3-1 and the machine frames 1 are fixedly connected by bolts, the drive shaft 3-2 and the machine frames 1 are movably mounted, an arc groove 6 is arranged on the upper end surface of the limit block 3-6, and the drive shaft 3-2 is embedded in the arc groove 6.

[0040] In this embodiment, the auxiliary shaft 5 plays an auxiliary loading role in the process of winding yarn, making the winding yarn loading more stable, and the arc groove 6 can keep the winding shaft 3-5 in the arc groove 6 for self-rotation.

[0041] Furthermore, the driving disk 3-3 is a circular structure, the sliding groove 3-4 is a rectangular notch, a fixed connecting plate 7 is provided on the bottom surface of the machine stand 1, and the fixed connecting plate 7 is arranged between the two machine stands 1. The jet weaving unit 2 adopts a shuttleless loom that uses a jet airflow to pull the weft yarn through the shuttle mouth, and the jet weaving unit 2 is arranged on the upper end of the inner wall of the two machine stands 1.

[0042] In this embodiment, the rectangular notched sliding groove 3 - 4 allows the angle of the reel 3 - 5 to be adjusted, so that the reel 3 - 5 can be positioned in the arc groove 6 or detached from the arc groove 6 .

[0043] When it is necessary to load the reel 3-5, the yarn is inserted on the reel 3-5. After the three driving shafts 3-2 are all inserted with the yarn, the output motor 3-1 rotates to drive the driving disk 3-3, and any yarn can be switched at will. Multiple yarns can be installed each time, which reduces the frequency of replacing the yarns. When the output motor 3-1 drives the driving disk 3-3 to rotate, the reel 3-5 located above will slide onto the limit block 3-6 for limit, and the sleeve bearing on the reel 3-5 contacts with the limit block 3-6, and the reel 3-5 rotates in the limit block 3-6. After the current reel 3-5 is used, the driving disk 3-3 is rotated to replace another reel 3-5. The yarn passes through the gap between the No. 1 hot compress sheet 4-2 and the No. 2 hot compress sheet 4-3 on the fixed frame 4-1, which can heat the yarn and smooth it, and the gap 4-4 makes it more convenient to feed the yarn.

[0044] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An air jet loom with smooth yarn winding, characterized in that: include A machine stand (1), wherein an air jet weaving unit (2) is arranged on the machine stand (1); A drive switching component (3), wherein the drive switching component (3) is arranged on the machine stand (1); A flattening processing assembly (4), wherein the flattening processing assembly (4) is arranged inside the machine stand (1); The drive switching assembly (3) comprises an output motor (3-1), the output motor (3-1) is arranged on the outer wall of the machine stand (1), the output end of the output motor (3-1) is provided with a drive shaft (3-2), the drive shaft (3-2) is inserted into the machine stand (1), the end of the drive shaft (3-2) is provided with a drive disk (3-3), the drive disk (3-3) is provided with a sliding groove (3-4), a reel (3-5) is inserted into the sliding groove (3-4), both ends of the reel (3-5) extend out of the sliding groove (3-4), a limit block (3-6) is fixedly provided on the machine stand (1), and one end of the reel (3-5) is embedded in the limit block (3-6).

2. The air jet loom with smooth yarn winding according to claim 1, characterized in that: The number of the machine stands (1) is two, a linkage shaft (3-7) is arranged between the two machine stands (1), and the linkage shaft (3-7) is connected to the machine stands (1) via a bearing.

3. The air jet loom with smooth yarn winding according to claim 1, characterized in that: The flattening processing assembly (4) comprises a fixing frame (4-1), wherein the fixing frame (4-1) is arranged between the two machine stands (1), and a first heat compress sheet (4-2) and a second heat compress sheet (4-3) are arranged on the inner side wall of the fixing frame (4-1), and a clearance groove (4-4) is provided on the lower end surface of the first heat compress sheet (4-2).

4. The air jet loom with smooth yarn winding according to claim 1, characterized in that: An auxiliary shaft (5) is arranged between the two machine stands (1), and bearings are arranged between the two ends of the auxiliary shaft (5) and the machine stands (1).

5. The air jet loom with smooth yarn winding according to claim 1, characterized in that: The output motor (3-1) is fixedly connected to the machine stand (1) by bolts, and the drive shaft (3-2) is movably mounted on the machine stand (1).

6. The air jet loom with smooth yarn winding according to claim 1, characterized in that: The upper end surface of the limit block (3-6) is provided with an arc-shaped groove (6), and the drive shaft (3-2) is embedded in the arc-shaped groove (6).

7. The air jet loom with smooth yarn winding according to claim 1, characterized in that: The driving disk (3-3) is in a circular structure, and the sliding groove (3-4) is in a rectangular notch.

8. The air jet loom with smooth yarn winding according to claim 1, characterized in that: The bottom surface of the machine stand (1) is provided with a fixed connection plate (7), and the fixed connection plate (7) is arranged between two of the machine stands (1).

9. The air jet loom with smooth yarn winding according to claim 1, characterized in that: The air jet weaving unit (2) is a shuttleless loom that uses an air jet to pull the weft yarn through the shed.

10. The air jet loom with smooth yarn winding according to claim 1, characterized in that: The air jet weaving unit (2) is arranged at the upper end of the inner side walls of the two machine stands (1).