High-low pressure cleaning device and system for paper machine
By designing a high- and low-pressure cleaning device for papermaking machines and using a set of pump units to provide high-pressure and low-pressure cleaning liquid, the existing equipment requires large installation space and high energy consumption, and achieves efficient, environmentally friendly and safe cleaning effects.
Patent Information
- Application Number
- CN202421459856.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-24
AI Technical Summary
Existing paper machine cleaning equipment requires a large installation space, is limited in use, consumes a lot of energy, and increases production costs.
Design a high and low pressure cleaning device to provide high-pressure and low-pressure cleaning liquid through the pump unit, use a set of pump units to achieve efficient cleaning, reduce energy consumption, and realize automatic control and real-time monitoring through the control device.
It realizes efficient cleaning, reduces energy consumption and equipment damage, meets environmental protection and safety requirements, and has small installation space for equipment, flexible use, and improves the scope of use.
Smart Images

Figure CN222648458U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paper machine cleaning equipment, in particular to a high- and low-pressure cleaning device and system for a paper machine. Background Art
[0002] The paper machine is mainly composed of mesh, pressing and drying parts. During the operation of the paper machine, the pulp spread on the mesh and felt is gradually pressed and dried to form. Therefore, a large amount of pulp fiber often remains on the mesh, which will have an adverse effect on the papermaking process and the quality of the paper sheets. It is easy to contaminate the forming mesh, felt and dryer mesh, adhere to the pipes of the paper machine and make it difficult to clean, and be brought into the paper surface and affect the quality of the paper sheets. Therefore, whether the forming mesh, felt and dryer mesh are clean directly affects the quality and production efficiency of the paper, and needs to be cleaned and maintained regularly.
[0003] Traditional cleaning pump stations use two different pump stations to clean the forming mesh and felt cloth, and high-pressure cleaning or low-pressure cleaning is adopted according to the needs of use. Since low-pressure cleaning usually cannot provide sufficient cleaning force, high-pressure cleaning is required to assist. In other cases, high-pressure cleaning is not required to clean the equipment online. However, setting up two different pump stations not only requires a large space for installation and is limited in use, but also the two pump stations consume a lot of energy, increasing production costs.
[0004] There is no effective solution yet for the problems in related technologies such as requiring a large installation space, limited usage, high energy consumption and increased costs. Utility Model Content
[0005] The purpose of the utility model is to provide a high and low pressure cleaning device and system for a paper machine in view of the deficiencies in the prior art, so as to solve the problems existing in the related art such as the need for a large installation space, limited use, high energy consumption and increased costs.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] The first aspect of the utility model is to provide a high and low pressure cleaning device for a paper machine, comprising:
[0008] A pump unit, the pump unit being in communication with the liquid supply device and being used for obtaining low-pressure cleaning liquid and supplying high-pressure cleaning liquid;
[0009] a first delivery unit, the first delivery unit being in communication with the pump unit and being used for acquiring and supplying high-pressure cleaning fluid;
[0010] a high-pressure cleaning unit, the high-pressure cleaning unit being in communication with the first delivery unit and being used for obtaining high-pressure cleaning liquid and performing high-pressure cleaning;
[0011] a second conveying unit, the second conveying unit being in communication with the high-pressure cleaning unit and being used for obtaining high-pressure cleaning liquid and supplying low-pressure cleaning liquid;
[0012] A low-pressure cleaning unit is connected to the second delivery unit and is used to obtain low-pressure cleaning fluid and perform low-pressure cleaning.
[0013] In some of the embodiments, the pump unit comprises:
[0014] At least one driving element for providing driving force;
[0015] At least one pump element is connected to the corresponding driving element and is respectively connected to the liquid supply device and the first delivery unit, and is used to obtain low-pressure cleaning liquid from the liquid supply device and supply high-pressure cleaning liquid to the first delivery unit under the action of the driving element.
[0016] In some embodiments, the first conveying unit includes:
[0017] At least one first conveying element, the first conveying element is respectively connected to the corresponding pump unit and the high-pressure cleaning unit, and is used to obtain and supply high-pressure cleaning liquid;
[0018] At least one first valve element, wherein the first valve element is disposed on the corresponding first conveying element and is used to control the opening and closing of the first conveying element.
[0019] In some embodiments, the high pressure cleaning unit comprises:
[0020] a first distribution element, the first distribution element being connected to the first delivery unit and the second delivery unit respectively, and being used for obtaining and supplying high-pressure cleaning liquid;
[0021] at least one second delivery element, the second delivery element being in communication with the first distribution element and being used for acquiring and supplying high-pressure cleaning fluid;
[0022] at least one second valve element, the second valve element being disposed on the second conveying element and being used to control the opening and closing of the second conveying element;
[0023] At least one high-pressure spray element is connected to the second delivery element and is used to obtain high-pressure cleaning fluid and perform high-pressure cleaning.
[0024] In some of the embodiments, the high pressure cleaning unit further comprises:
[0025] A first pressure monitoring element is provided on the first distributing element and is used for monitoring the pressure of the high-pressure cleaning fluid of the first distributing element.
[0026] In some of the embodiments, the high pressure cleaning unit further comprises:
[0027] A pressure regulating element is disposed on the first dispensing element and is used to regulate the pressure of the cleaning liquid of the first dispensing element to maintain a stable pressure.
[0028] In some embodiments, the second conveying unit includes:
[0029] a third conveying element, the third conveying element being connected to the high-pressure cleaning unit and the low-pressure cleaning unit respectively, and being used for obtaining high-pressure cleaning liquid and conveying low-pressure cleaning liquid;
[0030] A throttling element, the throttling element being arranged on the third conveying element and being used for adjusting the flow rate and pressure of the cleaning liquid of the third conveying element;
[0031] At least one third valve element, wherein the third valve element is disposed on the third conveying element and is used to control the opening and closing of the third conveying element.
[0032] In some embodiments, the low pressure cleaning unit comprises:
[0033] a second distribution element, the second distribution element being in communication with the second delivery unit and being used for acquiring and supplying low-pressure cleaning fluid;
[0034] at least one fourth delivery element, the fourth delivery elements are respectively connected to the second distribution elements and are used to obtain and supply low-pressure cleaning fluid;
[0035] at least one fourth valve element, the fourth valve element being disposed on the fourth conveying element and being used to control the opening and closing of the fourth conveying element;
[0036] At least one low-pressure spray element is connected to the fourth delivery element and is used to obtain low-pressure cleaning fluid and perform low-pressure cleaning.
[0037] In some of the embodiments, the low pressure cleaning unit further comprises:
[0038] A second pressure monitoring element is provided on the second distributing element and is used for monitoring the pressure of the cleaning liquid of the second distributing element.
[0039] In some of the embodiments, the low pressure cleaning unit further comprises:
[0040] The second pressure regulating element is disposed on the second distributing element and is used to regulate the pressure of the cleaning liquid of the second distributing element to maintain a stable pressure.
[0041] The second aspect of the utility model is to provide a high and low pressure cleaning system for a paper machine, comprising:
[0042] The high and low pressure cleaning device as described in the first aspect;
[0043] A liquid supply device, the liquid supply device is connected to the high and low pressure cleaning device and is used to supply cleaning liquid to the high and low pressure cleaning device;
[0044] A control device is connected to the high-pressure and low-pressure cleaning devices and the liquid supply device respectively, and is used to control the liquid supply device to clean the forming wire and felt of the paper machine.
[0045] In some of the embodiments, the high and low pressure cleaning system further comprises:
[0046] A filtering device is disposed between the liquid supply device and the high- and low-pressure cleaning device, and is used for filtering the cleaning liquid supplied by the liquid supply device to the high- and low-pressure cleaning device.
[0047] The utility model adopts the above technical solution, and compared with the prior art, has the following technical effects:
[0048] The utility model discloses a high- and low-pressure cleaning device and system for a paper machine. A pump unit is used to provide high-pressure cleaning liquid, which is transported to the high-pressure cleaning unit through a first conveying unit to perform high-pressure online cleaning on a forming net, a felt cloth or a dry net of the paper machine. A second conveying unit is used to form a low-pressure cleaning liquid. A low-pressure cleaning unit is used to perform low-pressure cleaning. A set of pump units is used to provide two sets of cleaning methods. High-efficiency cleaning is achieved by combining high and low pressures, while reducing energy consumption and damage to equipment, meeting environmental protection and safety requirements. The equipment has a small installation space and is flexible to use, which greatly improves the scope of use and solves the problems of limited use due to the need for a large installation space, high energy consumption and increased costs. A liquid supply device is used to continuously and stably supply cleaning liquid, and a filtering device is used to filter the cleaning liquid to ensure the stability of equipment operation. A control device is used to achieve automatic control, and real-time monitoring is possible, so that the control is more accurate and timely. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] Figure 1 is a schematic diagram of a high and low pressure cleaning device according to an embodiment of the utility model;
[0050] Figure 2 is a schematic diagram of a pump unit according to an embodiment of the utility model;
[0051] Figure 3 is a schematic diagram of a first conveying unit according to an embodiment of the utility model;
[0052] Figure 4is a schematic diagram of a high-pressure cleaning unit according to an embodiment of the utility model (I);
[0053] Figure 5 is a schematic diagram of a second conveying unit according to an embodiment of the utility model;
[0054] Figure 6 is a schematic diagram of a low-pressure cleaning unit according to an embodiment of the utility model (I);
[0055] Figure 7 is a schematic diagram of a high-pressure cleaning unit according to an embodiment of the utility model (II);
[0056] Figure 8 is a schematic diagram of a low-pressure cleaning unit according to an embodiment of the utility model (II);
[0057] Fig. 9 is a schematic diagram of a high pressure cleaning unit according to an embodiment of the utility model (III);
[0058] Fig.10 is a schematic diagram of a low-pressure cleaning unit according to an embodiment of the utility model (III);
[0059] Fig.11 is a schematic diagram of a high and low pressure cleaning system according to an embodiment of the utility model (I);
[0060] Fig.12 2 is a schematic diagram of a high and low pressure cleaning system according to an embodiment of the utility model.
[0061] The accompanying drawings are denoted as follows:
[0062] 100. High and low pressure cleaning devices;
[0063] 110. Pump unit; 111. Driving element; 112. Pump element;
[0064] 120. A first conveying unit; 121. A first conveying element; 122. A first valve element;
[0065] 130, high pressure cleaning unit; 131, first distribution element; 132, second delivery element; 133, second valve element; 134, high pressure injection element; 135, first pressure monitoring element; 136, first pressure regulating element;
[0066] 140, second conveying unit; 141, third conveying element; 142, throttling element; 143, third valve element;
[0067] 150, low pressure cleaning unit; 151, second distribution element; 152, fourth delivery element; 153, fourth valve element; 154, low pressure injection element; 155, second pressure monitoring element; 156, second pressure regulating element;
[0068] 200. Liquid supply device;
[0069] 300. Control device;
[0070] 400. Filtering device. DETAILED DESCRIPTION
[0071] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application is described and illustrated below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not intended to limit the present application. Based on the embodiments provided in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present application.
[0072] Obviously, the drawings described below are only some examples or embodiments of the present application. For ordinary technicians in this field, the present application can also be applied to other similar scenarios based on these drawings without creative work. In addition, it can also be understood that although the efforts made in this development process may be complicated and lengthy, for ordinary technicians in this field related to the content disclosed in this application, some changes in design, manufacturing or production based on the technical content disclosed in this application are just conventional technical means, and should not be understood as insufficient content disclosed in this application.
[0073] Reference to "embodiments" in this application means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those of ordinary skill in the art that the embodiments described in this application may be combined with other embodiments without conflict.
[0074] Unless otherwise defined, the technical terms or scientific terms involved in this application should be understood by people with ordinary skills in the technical field to which this application belongs. The words "one", "a", "a", "the" and the like involved in this application do not indicate a quantitative limitation, and may represent the singular or plural. The terms "include", "comprise", "have" and any of their variations involved in this application are intended to cover non-exclusive inclusions; for example, a process, method, system, product or device that includes a series of steps or units (units) is not limited to the listed steps or units, but may also include steps or units that are not listed, or may also include other steps or units inherent to these processes, methods, products or devices. The words "connect", "connected", "coupled" and the like involved in this application are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The "multiple" involved in this application refers to two or more. "And / or" describes the association relationship of associated objects, indicating that there can be three relationships, for example, "A and / or B" can mean: A exists alone, A and B exist at the same time, and B exists alone. The character " / " generally indicates that the objects before and after are in an "or" relationship. The terms "first", "second", "third", etc. involved in this application are only used to distinguish similar objects and do not represent a specific ordering of the objects.
[0075] Example 1
[0076] This embodiment relates to the high and low pressure cleaning device of the utility model.
[0077] An illustrative embodiment of the present utility model is as follows: Figure 1 As shown, a high-low pressure cleaning device 100 for a paper machine includes a pump unit 110, a first conveying unit 120, a high-pressure cleaning unit 130, a second conveying unit 140 and a low-pressure cleaning unit 150. The pump unit 110 is connected to the liquid supply device for obtaining low-pressure cleaning liquid and supplying high-pressure cleaning liquid; the first conveying unit 120 is connected to the pump unit 110 for obtaining and supplying high-pressure cleaning liquid; the high-pressure cleaning unit 130 is connected to the first conveying unit 120 for obtaining high-pressure cleaning liquid and performing high-pressure cleaning; the second conveying unit 140 is connected to the high-pressure cleaning unit 130 for obtaining high-pressure cleaning liquid and supplying low-pressure cleaning liquid; the low-pressure cleaning unit 150 is connected to the second conveying unit 140 for obtaining low-pressure cleaning liquid and performing low-pressure cleaning.
[0078] In the present invention, the pressure range of the high-pressure cleaning unit 130 is controlled within 10-18 MPa, and the pressure range of the low-pressure cleaning unit 150 is controlled within 2-8 MPa.
[0079] Preferably, the pressure range of the high-pressure cleaning unit 130 is controlled within 12-15 MPa, and the pressure range of the low-pressure cleaning unit 150 is controlled within 3-6 MPa.
[0080] like Figure 2 As shown, the pump unit 110 includes at least one driving element 111 and at least one pump element 112. The driving element 111 is used to provide driving force; the pump element 112 is connected to the corresponding driving element 111, and is respectively connected to the liquid supply device and the first delivery unit 120, and is used to obtain low-pressure cleaning liquid from the liquid supply device under the action of the driving element 111 and supply high-pressure cleaning liquid to the first delivery unit 120.
[0081] In some embodiments, there are multiple driving elements 111 , which are distributed on the side of the high-pressure cleaning unit 130 .
[0082] In some embodiments, there are two driving elements 111 , and the two driving elements 111 are symmetrically disposed on two sides of the high-pressure cleaning unit 130 .
[0083] In some embodiments, the driving element 111 is a driving motor.
[0084] The pump element 112 and the drive element 111 are connected in a detachable manner, wherein the detachable connection manner includes but is not limited to a coupling connection.
[0085] The pump element 112 is connected to the liquid supply device in a detachable manner, wherein the detachable connection manner includes but is not limited to a threaded connection and a flange connection.
[0086] The number of pump elements 112 matches the number of drive elements 111. Generally, the number of pump elements 112 is equal to the number of drive elements 111. That is, the pump elements 112 correspond to the drive elements 111 one by one.
[0087] In some embodiments, there are multiple pump elements 112 , which are distributed on the side of the high-pressure cleaning unit 130 .
[0088] In some embodiments, there are two pump elements 112 , and the two pump elements 112 are symmetrically disposed on both sides of the high-pressure cleaning unit 130 .
[0089] In some of the embodiments, the pump element 112 is a water pump.
[0090] like Figure 3As shown, the first delivery unit 120 includes at least one first delivery element 121 and at least one first valve element 122. The first delivery element 121 is respectively connected to the corresponding pump unit 110 and the high-pressure cleaning unit 130 for obtaining and supplying high-pressure cleaning liquid; the first valve element 122 is arranged on the corresponding first delivery element 121 for controlling the opening and closing of the first delivery element 121.
[0091] Specifically, the first delivery element 121 is connected to the pump element 112 .
[0092] The first conveying element 121 and the pump element 112 are connected in a fixed connection or a detachable connection. The fixed connection includes but is not limited to welding; the detachable connection includes but is not limited to threaded connection and flange connection.
[0093] The number of the first conveying elements 121 matches the number of the pump elements 112. Generally, the number of the first conveying elements 121 is equal to the number of the pump elements 112. That is, the first conveying elements 121 correspond to the pump elements 112 one by one.
[0094] In some embodiments, there are multiple first conveying elements 121 , and the multiple first conveying elements 121 are distributed on the side of the high-pressure cleaning unit 130 .
[0095] In some embodiments, there are two first conveying elements 121 , and the two first conveying elements 121 are symmetrically disposed on two sides of the high-pressure cleaning unit 130 .
[0096] In some embodiments, the material of the first conveying element 121 includes but is not limited to plastic and stainless steel.
[0097] In some of the embodiments, the first conveying element 121 is a first conveying pipe.
[0098] The first valve element 122 and the first delivery element 121 are connected in a detachable manner, wherein the detachable connection manner includes but is not limited to a threaded connection, a flange connection, and a clamp connection.
[0099] The number of the first valve elements 122 matches the number of the first conveying elements 121. Generally, the number of the first valve elements 122 is an integer multiple of the first conveying elements 121. That is, each first conveying element 121 is provided with at least one first valve element 122.
[0100] In some of the embodiments, the first valve element 122 is a first stop valve.
[0101] like Figure 4As shown, the high-pressure cleaning unit 130 includes a first distribution element 131, at least one second delivery element 132, at least one second valve element 133 and at least one high-pressure injection element 134. The first distribution element 131 is respectively connected to the first delivery unit 120 and the second delivery unit 140 for obtaining and supplying high-pressure cleaning liquid; the second delivery element 132 is connected to the first distribution element 131 for obtaining and supplying high-pressure cleaning liquid; the second valve element 133 is arranged on the second delivery element 132 for controlling the opening and closing of the second delivery element 132; the high-pressure injection element 134 is connected to the second delivery element 132 for obtaining high-pressure cleaning liquid and performing high-pressure cleaning.
[0102] Specifically, the first distribution element 131 is in communication with the first delivery element 121 .
[0103] The first distribution element 131 and the first conveying element 121 are connected in a fixed connection or a detachable connection. The fixed connection includes but is not limited to integral molding and welding; the detachable connection includes but is not limited to threaded connection and flange connection.
[0104] The size of the first distribution element 131 matches the size of the first delivery element 121. Generally, the radial size (eg, outer diameter, length, width) of the first distribution element 131 is greater than the radial size (eg, outer diameter) of the first delivery element 121.
[0105] In some embodiments, the material of the first distribution element 131 includes but is not limited to stainless steel.
[0106] In some of the embodiments, the first distribution element 131 is a first shunt block.
[0107] The second conveying element 132 and the first distribution element 131 are connected in a fixed connection or a detachable connection. The fixed connection includes but is not limited to integral molding and welding; the detachable connection includes but is not limited to threaded connection and flange connection.
[0108] The size of the second delivery element 132 matches the size of the first distribution element 131. Generally, the radial size (eg, outer diameter) of the second delivery element 132 is smaller than the radial size (eg, outer diameter, length, width) of the first distribution element 131.
[0109] In some embodiments, there are multiple second conveying elements 132 , and the multiple second conveying elements 132 are spaced apart along the axial direction of the first distribution element 131 .
[0110] In some embodiments, the material of the second delivery element 132 includes but is not limited to stainless steel.
[0111] In some embodiments, the second delivery element 132 is a second delivery pipe.
[0112] The second valve element 133 and the second delivery element 132 are connected in a detachable manner, wherein the detachable connection manner includes but is not limited to a threaded connection, a flange connection, and a clamp connection.
[0113] The number of the second valve elements 133 matches the number of the second conveying elements 132. Generally, the number of the second valve elements 133 is an integer multiple of the number of the second conveying elements 132. That is, each second conveying element 132 is provided with at least one second valve element 133.
[0114] In some embodiments, the second valve element 133 is a second stop valve.
[0115] The high-pressure injection element 134 and the second delivery element 132 are connected in a detachable manner, wherein the detachable connection manner includes but is not limited to a threaded connection and a flange connection.
[0116] The number of high-pressure ejection elements 134 matches the number of second conveying elements 132. Generally, the number of high-pressure ejection elements 134 is equal to the number of second conveying elements 132. That is, the high-pressure ejection elements 134 correspond to the second conveying elements 132 one by one.
[0117] In some of the embodiments, the high pressure spraying element 134 is a first nozzle.
[0118] like Figure 5 As shown, the second delivery unit 140 includes a third delivery element 141, a throttling element 142 and at least one third valve element 143. The third delivery element 141 is respectively connected to the high-pressure cleaning unit 130 and the low-pressure cleaning unit 150, and is used to obtain high-pressure cleaning liquid and deliver low-pressure cleaning liquid; the throttling element 142 is arranged on the third delivery element 141, and is used to adjust the flow rate and pressure of the cleaning liquid of the third delivery element 141; the third valve element 143 is arranged on the third delivery element 141, and is used to control the opening and closing of the third delivery element 141.
[0119] Specifically, the third delivery element 141 is in communication with the first distribution element 131 .
[0120] The third conveying element 141 and the first distribution element 131 are connected in a fixed connection or a detachable connection. The fixed connection includes but is not limited to integral molding and welding; the detachable connection includes but is not limited to threaded connection and flange connection.
[0121] The size of the third delivery element 141 matches the size of the first distribution element 131. Generally, the radial size (eg, outer diameter) of the third delivery element 141 is smaller than the radial size (eg, outer diameter, length, width) of the first distribution element 131.
[0122] In some embodiments, the material of the third conveying element 141 includes but is not limited to plastic and stainless steel.
[0123] In some embodiments, the third delivery element 141 is a third delivery pipe.
[0124] The connection between the throttling element 142 and the third conveying element 141 is a detachable connection, wherein the detachable connection includes but is not limited to a threaded connection, a flange connection, and a clamp connection.
[0125] In some of the embodiments, the throttling element 142 is a throttle valve.
[0126] The third valve element 143 is connected to the third delivery element 141 in a detachable connection, wherein the detachable connection includes but is not limited to a threaded connection, a flange connection, and a clamp connection.
[0127] In some of the embodiments, the third valve element 143 is a third stop valve.
[0128] like Figure 6 As shown, the low-pressure cleaning unit 150 includes a second distribution element 151, at least one fourth delivery element 152, at least one fourth valve element 153 and at least one low-pressure spray element 154. The second distribution element 151 is connected to the second delivery unit 140 for obtaining and supplying low-pressure cleaning liquid; the fourth delivery element 152 is respectively connected to the second distribution element 151 for obtaining and supplying low-pressure cleaning liquid; the fourth valve element 153 is arranged on the fourth delivery element 152 for controlling the opening and closing of the fourth delivery element 152; the low-pressure spray element 154 is connected to the fourth delivery element 152 for obtaining low-pressure cleaning liquid and performing low-pressure cleaning.
[0129] Specifically, the second distribution element 151 is in communication with the third delivery element 141 .
[0130] The second distribution element 151 and the third conveying element 141 are connected in a fixed connection or a detachable connection. The fixed connection includes but is not limited to integral molding and welding; the detachable connection includes but is not limited to threaded connection and flange connection.
[0131] The size of the second distribution element 151 matches the size of the third delivery element 141. Generally, the radial size (eg, outer diameter, length, width) of the second distribution element 151 is greater than the radial size (eg, outer diameter) of the third delivery element 141.
[0132] In some embodiments, the material of the second distribution element 151 includes but is not limited to stainless steel.
[0133] In some of the embodiments, the second distribution element 151 is a second shunt block.
[0134] The fourth conveying element 152 and the second distribution element 151 are connected in a fixed connection or a detachable connection. The fixed connection includes but is not limited to integral molding and welding; the detachable connection includes but is not limited to threaded connection and flange connection.
[0135] The size of the fourth delivery element 152 matches the size of the second distribution element 151. Generally, the radial size (eg, outer diameter) of the fourth delivery element 152 is smaller than the radial size (eg, outer diameter, length, width) of the second distribution element 151.
[0136] In some embodiments, there are multiple fourth conveying elements 152 , and the multiple fourth conveying elements 152 are spaced apart along the axial direction of the second distribution element 151 .
[0137] In some embodiments, the material of the fourth conveying element 152 includes but is not limited to plastic and stainless steel.
[0138] In some embodiments, the fourth delivery element 152 is a fourth delivery pipe.
[0139] The fourth valve element 153 and the fourth delivery element 152 are connected in a detachable manner, wherein the detachable connection manner includes but is not limited to a threaded connection, a flange connection, and a clamp connection.
[0140] The number of the fourth valve elements 153 matches the number of the fourth delivery elements 152. Generally, the number of the fourth valve elements 153 is an integer multiple of the number of the fourth delivery elements 152. That is, each fourth delivery element 152 is provided with at least one fourth valve element 153.
[0141] In some of the embodiments, the fourth valve element 153 is a fourth stop valve.
[0142] The low-pressure spray element 154 and the fourth delivery element 152 are connected in a detachable manner, wherein the detachable connection manner includes but is not limited to a threaded connection and a flange connection.
[0143] The number of the low-pressure ejection elements 154 matches the number of the fourth delivery elements 152. Generally, the number of the low-pressure ejection elements 154 is equal to the number of the fourth delivery elements 152. That is, the low-pressure ejection elements 154 correspond to the fourth delivery elements 152 one by one.
[0144] In some of the embodiments, the low pressure spray element 154 is a second nozzle.
[0145] The use of the utility model:
[0146] (1) High pressure cleaning
[0147] The driving element 111 and the pump element 112 are turned on, and the first valve element 122, the second valve element 133 and the high-pressure jet element 134 are opened; the driving element 111 drives the pump element 112 to convert the cleaning liquid supplied by the liquid supply device into a high-pressure cleaning liquid, which is transported to the first distribution element 131 through the first conveying element 121, and then distributed and supplied to a plurality of second conveying elements 132 by the first distribution element 131, and then ejected through a plurality of high-pressure jet elements 134 to perform low-pressure cleaning on the forming net, felt cloth and dry net.
[0148] (2) Low pressure cleaning
[0149] The driving element 111 and the pump element 112 are turned on, and the first valve element 122, the throttling element 142, the third valve element 143, the fourth valve element 153 and the low-pressure spray element 154 are opened; the driving element 111 drives the pump element 112 to convert the cleaning liquid supplied by the liquid supply device into a high-pressure cleaning liquid, which is transported to the first distribution element 131 through the first conveying element 121, and then flows to the third conveying element 141, and the flow rate and pressure of the high-pressure cleaning liquid are adjusted by the throttling element 142 to meet the preset pressure; the low-pressure cleaning liquid is transported to the second distribution element 151, and then the second distribution element 151 transports the low-pressure cleaning liquid to a plurality of fourth conveying elements 152, and is sprayed out through the low-pressure spray element 154 to perform low-pressure cleaning on the forming net, felt cloth and dry net.
[0150] (III) High and low pressure mixed cleaning
[0151] The driving element 111, the pump element 112, the first valve element 122, the second valve element 133, the high-pressure spray element 134, the throttling element 142, the third valve element 143, the fourth valve element 153 and the low-pressure spray element 154 are opened at the same time. The high-pressure spray element 134 and the low-pressure spray element 154 simultaneously spray cleaning liquids of different pressures to clean the forming net, felt cloth and dry net.
[0152] The technical effects of the utility model are as follows:
[0153] A pump unit is used to provide high-pressure cleaning liquid, which is transported to the high-pressure cleaning unit through the first conveying unit to perform high-pressure online cleaning on the forming network, felt cloth or dry network of the paper machine. At the same time, a second conveying unit is used to form a low-pressure cleaning liquid, and low-pressure cleaning is performed through the low-pressure cleaning unit. A set of pump units is used to provide two sets of cleaning methods, and efficient cleaning is achieved through the combination of high and low pressures, while reducing energy consumption and damage to equipment, meeting environmental protection and safety requirements. The equipment has a small installation space and is flexible to use, which greatly increases the scope of use and solves the problems of limited use due to the need for a large installation space, high energy consumption and increased costs.
[0154] Example 2
[0155] This embodiment is a variation of Embodiment 1.
[0156] like Figure 7 As shown, the high pressure cleaning unit 130 further includes a first pressure monitoring element 135 . The first pressure monitoring element 135 is disposed at the first distribution element 131 and is used to monitor the pressure of the high pressure cleaning liquid of the first distribution element 131 .
[0157] The first pressure monitoring element 135 is connected to the first distribution element 131 in a detachable manner, wherein the detachable connection manner includes but is not limited to a threaded connection and a clamping connection.
[0158] In some embodiments, the first pressure monitoring element 135 includes but is not limited to a first pressure gauge and a first pressure sensor.
[0159] like Figure 8 As shown, the low-pressure cleaning unit 150 further includes a second pressure monitoring element 155 . The second pressure monitoring element 155 is disposed on the second distribution element 151 and is used to monitor the pressure of the cleaning liquid in the second distribution element 151 .
[0160] The second pressure monitoring element 155 is connected to the second distribution element 151 in a detachable manner, wherein the detachable connection manner includes but is not limited to a threaded connection and a clamping connection.
[0161] In some of the embodiments, the second pressure monitoring element 155 includes but is not limited to a second pressure gauge and a second pressure sensor.
[0162] The method of using this embodiment is as follows:
[0163] During high-pressure cleaning, the first pressure monitoring element 135 monitors and displays the pressure of the cleaning liquid of the first dispensing element 131 in real time. When the pressure of the cleaning liquid exceeds a preset pressure range, the pressure of the cleaning liquid can be adjusted by adjusting the driving element 111 and the pump element 112.
[0164] During low-pressure cleaning, the first pressure monitoring element 135 monitors the pressure of the cleaning fluid of the first distribution element 131, and the second pressure monitoring element 155 monitors the pressure of the cleaning fluid of the second distribution element 151. When the pressure of the cleaning fluid of the second distribution element 151 exceeds a preset range, the drive element 111, the pump element 112 and the throttling element 142 can be adjusted simultaneously to meet the cleaning requirements.
[0165] The technical effects of this embodiment are as follows:
[0166] By setting the first pressure monitoring element and the second pressure monitoring element, the pressure of the cleaning liquid can be monitored in real time, and timely adjustments can be made according to the monitored pressure to ensure the cleaning efficiency and the normal progress of the cleaning work.
[0167] Example 3
[0168] This embodiment is a variation of Embodiments 1 and 2.
[0169] like Fig. 9 As shown, the high pressure cleaning unit 130 further includes a first pressure regulating element 136. The first pressure regulating element 136 is disposed on the first distributing element 131 and is used to regulate the pressure of the cleaning liquid of the first distributing element 131 to maintain a stable pressure.
[0170] The first pressure regulating element 136 is connected to the first dispensing element 131 in a detachable manner, wherein the detachable connection manner includes but is not limited to a threaded connection and a clamping connection.
[0171] In some embodiments, the first pressure regulating element 136 is a first safety valve.
[0172] like Fig.10 As shown, the low-pressure cleaning unit 150 further includes a second pressure regulating element 156. The second pressure regulating element 156 is disposed on the second distributing element 151 and is used to regulate the pressure of the cleaning liquid of the second distributing element 151 to maintain a stable pressure.
[0173] The second pressure regulating element 156 is connected to the second dispensing element 151 in a detachable manner, wherein the detachable connection manner includes but is not limited to a threaded connection and a clamping connection.
[0174] In some embodiments, the second pressure regulating element 156 is a second safety valve.
[0175] The method of using this embodiment is as follows:
[0176] Under normal circumstances, the first pressure regulating element 136 and the second pressure regulating element 156 are in a closed state; when the pressure of the cleaning fluid of the first distribution element 131 exceeds the preset safety range, the first pressure regulating element 136 is automatically started, and after the pressure of the cleaning fluid of the first distribution element 131 is adjusted to the preset range by releasing the medium, the first pressure regulating element 136 is closed; when the pressure of the cleaning fluid of the second distribution element 151 exceeds the preset safety range, the second pressure regulating element 156 is automatically started, and after the pressure of the cleaning fluid of the second distribution element 151 is adjusted to the preset range by releasing the medium, the second pressure regulating element 156 is closed.
[0177] The technical effects of this embodiment are as follows:
[0178] By providing the first pressure regulating element and the second pressure regulating element, the pressure of the cleaning liquid of the first distributing element and the second distributing element can be respectively adjusted in time to ensure stable and safe operation of the cleaning work.
[0179] Example 4
[0180] This embodiment relates to the high and low pressure cleaning system of the utility model.
[0181] like Fig.11 As shown, a high-low pressure cleaning system for a paper machine comprises a high-low pressure cleaning device 100, a liquid supply device 200 and a control device 300 as described in any one of embodiments 1 to 3. The liquid supply device 200 is connected to the high-low pressure cleaning device 100 and is used to supply cleaning liquid to the high-low pressure cleaning device 100; the control device 300 is respectively connected to the high-low pressure cleaning device 100 and the liquid supply device 200 and is used to control the liquid supply device 200 to clean the forming wire and felt of the paper machine.
[0182] Specifically, the liquid supply device 200 is connected to the pump unit 110 for supplying cleaning liquid to the pump unit 110; the control device 300 is respectively connected to the pump unit 110, the first conveying unit 120, the high-pressure cleaning unit 130, the second conveying unit 140 and the low-pressure cleaning unit 150.
[0183] More specifically, the liquid supply device 200 is connected to the pump element 112 for supplying cleaning liquid to the pump element 112; the control device 300 is respectively connected to the drive element 111, the pump element 112, the first valve element 122, the second valve element 133, the high-pressure injection element 134, the first pressure monitoring element 135, the first pressure regulating element 136, the third valve element 143, the throttling element 142, the fourth valve element 153, the low-pressure injection element 154, the second pressure monitoring element 155, and the second pressure regulating element 156.
[0184] In some of the embodiments, the liquid supply device 200 includes but is not limited to a liquid storage tank or a liquid storage box.
[0185] In some embodiments, the control device 300 includes a control unit, a communication unit, a power supply unit, and a control unit. The control unit is connected to the high and low pressure cleaning device 100 and the liquid supply device 200, respectively, for controlling the working state of the high and low pressure cleaning device 100; the communication unit is connected to the control unit for information transmission; the power supply unit is connected to the control unit for power supply; and the control unit is connected to the control unit for controlling the high and low pressure cleaning device 100 and the liquid supply device 200.
[0186] In some of the embodiments, the control unit includes but is not limited to a single chip microcomputer, a chip, and a processor.
[0187] In some of the embodiments, the communication unit includes but is not limited to a Bluetooth module, a WiFi module, a 4G module, and a 5G module.
[0188] In some embodiments, the power supply unit is detachable or non-detachable. When the power supply unit is detachable, the power supply unit can be replaced, and when the power supply unit is non-detachable, the power supply unit can be charged.
[0189] In some of the embodiments, the power supply unit includes but is not limited to a lithium battery.
[0190] In some embodiments, the control unit includes but is not limited to an operation button and an operation switch.
[0191] The method of using this embodiment is as follows:
[0192] When cleaning is required, the control unit controls the liquid supply unit to supply cleaning liquid to the pump unit 110 by operating the control unit, and controls the cleaning mode, cleaning intensity and cleaning time through the control unit.
[0193] The technical effects of this embodiment are as follows:
[0194] By setting up a liquid supply device, a stable and continuous supply of cleaning liquid can be guaranteed; by setting up a control device, automatic control can be achieved, and real-time monitoring can be performed, and the control is more accurate and timely, which not only saves manpower but is also safer and more efficient.
[0195] Example 5
[0196] This embodiment is a variation of Embodiment 4.
[0197] like Fig.12As shown, the high and low pressure cleaning system further includes a filter device 400. The filter device 400 is disposed between the liquid supply device 200 and the high and low pressure cleaning device 100, and is used to filter the cleaning liquid supplied by the liquid supply device 200 to the high and low pressure cleaning device 100.
[0198] The connection between the filter device 400 and the liquid supply device 200 is a detachable connection, wherein the detachable connection includes but is not limited to a threaded connection and a flange connection.
[0199] In some embodiments, the filter device 400 includes a filter unit, a liquid inlet unit and a liquid outlet unit. The filter unit is used to filter the cleaning liquid; the liquid inlet unit is arranged in the filter unit and connected to the liquid supply device 200, and is used to deliver the cleaning liquid to the filter unit; the liquid outlet unit is arranged in the filter unit and connected to the high and low pressure cleaning device 100, and is used to deliver the filtered cleaning liquid to the high and low pressure cleaning device 100.
[0200] In some of the embodiments, the filtration unit is a filter.
[0201] In some of the embodiments, the liquid inlet unit is a liquid inlet connector.
[0202] In some of the embodiments, the liquid outlet unit is a liquid outlet connector.
[0203] The method of using this embodiment is as follows:
[0204] When cleaning begins, the cleaning liquid of the liquid supply device 200 enters the filter unit through the liquid inlet unit for filtration, and then flows into the pump unit 110 through the liquid outlet unit.
[0205] The technical effects of this embodiment are as follows:
[0206] By setting up a filtering device to filter the cleaning liquid, it can not only prevent the cleaning effect or equipment damage caused by blockage, but also protect the forming network and ensure the quality of the paper.
[0207] The above description is only a preferred embodiment of the present invention, and does not limit the implementation mode and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.
Claims
1. A high and low pressure cleaning device for a paper machine, characterized in that: include: A pump unit, the pump unit being in communication with the liquid supply device and being used for obtaining low-pressure cleaning liquid and supplying high-pressure cleaning liquid; a first delivery unit, the first delivery unit being in communication with the pump unit and being used for acquiring and supplying high-pressure cleaning fluid; a high-pressure cleaning unit, the high-pressure cleaning unit being in communication with the first delivery unit and being used for obtaining high-pressure cleaning liquid and performing high-pressure cleaning; a second conveying unit, the second conveying unit being in communication with the high-pressure cleaning unit and being used for obtaining high-pressure cleaning liquid and supplying low-pressure cleaning liquid; A low-pressure cleaning unit is connected to the second delivery unit and is used to obtain low-pressure cleaning fluid and perform low-pressure cleaning.
2. The high and low pressure cleaning device according to claim 1, characterized in that: The pump unit comprises: At least one driving element for providing driving force; At least one pump element is connected to the corresponding driving element and is respectively connected to the liquid supply device and the first delivery unit, and is used to obtain low-pressure cleaning liquid from the liquid supply device and supply high-pressure cleaning liquid to the first delivery unit under the action of the driving element.
3. The high and low pressure cleaning device according to claim 1, characterized in that: The first conveying unit comprises: At least one first conveying element, the first conveying element is respectively connected to the corresponding pump unit and the high-pressure cleaning unit, and is used to obtain and supply high-pressure cleaning liquid; At least one first valve element, wherein the first valve element is disposed on the corresponding first conveying element and is used to control the opening and closing of the first conveying element.
4. The high and low pressure cleaning device according to claim 1, characterized in that: The high pressure cleaning unit comprises: a first distribution element, the first distribution element being connected to the first delivery unit and the second delivery unit respectively, and being used for obtaining and supplying high-pressure cleaning liquid; at least one second delivery element, the second delivery element being in communication with the first distribution element and being used for acquiring and supplying high-pressure cleaning fluid; at least one second valve element, the second valve element being disposed on the second conveying element and being used to control the opening and closing of the second conveying element; At least one high-pressure spray element is connected to the second delivery element and is used to obtain high-pressure cleaning fluid and perform high-pressure cleaning.
5. The high and low pressure cleaning device according to claim 4, characterized in that: The high pressure cleaning unit also includes: A first pressure monitoring element, which is disposed on the first distribution element and is used to monitor the pressure of the high-pressure cleaning fluid of the first distribution element; and / or A pressure regulating element is disposed on the first dispensing element and is used to regulate the pressure of the cleaning liquid of the first dispensing element to maintain a stable pressure.
6. The high and low pressure cleaning device according to claim 1, characterized in that: The second conveying unit comprises: a third conveying element, the third conveying element being connected to the high-pressure cleaning unit and the low-pressure cleaning unit respectively, and being used for obtaining high-pressure cleaning liquid and conveying low-pressure cleaning liquid; A throttling element, the throttling element being arranged on the third conveying element and being used for adjusting the flow rate and pressure of the cleaning liquid of the third conveying element; At least one third valve element, wherein the third valve element is disposed on the third conveying element and is used to control the opening and closing of the third conveying element.
7. The high and low pressure cleaning device according to claim 1, characterized in that: The low-pressure cleaning unit comprises: a second distribution element, the second distribution element being in communication with the second delivery unit and being used for acquiring and supplying low-pressure cleaning fluid; at least one fourth delivery element, the fourth delivery elements are respectively connected to the second distribution elements and are used to obtain and supply low-pressure cleaning fluid; at least one fourth valve element, the fourth valve element being disposed on the fourth conveying element and being used to control the opening and closing of the fourth conveying element; At least one low-pressure spray element is connected to the fourth delivery element and is used to obtain low-pressure cleaning fluid and perform low-pressure cleaning.
8. The high and low pressure cleaning device according to claim 7, characterized in that: The low-pressure cleaning unit also includes: A second pressure monitoring element, which is disposed on the second dispensing element and is used to monitor the pressure of the cleaning liquid in the second dispensing element; and / or The second pressure regulating element is disposed on the second distributing element and is used to regulate the pressure of the cleaning liquid of the second distributing element to maintain a stable pressure.
9. A high and low pressure cleaning system for a paper machine, characterized in that: include: The high-pressure cleaning device according to any one of claims 1 to 8; A liquid supply device, the liquid supply device is connected to the high and low pressure cleaning device and is used to supply cleaning liquid to the high and low pressure cleaning device; A control device is connected to the high-pressure and low-pressure cleaning devices and the liquid supply device respectively, and is used to control the liquid supply device to clean the forming wire and felt of the paper machine.
10. The high and low pressure cleaning system according to claim 9, characterized in that: Also includes: A filtering device is disposed between the liquid supply device and the high- and low-pressure cleaning device, and is used for filtering the cleaning liquid supplied by the liquid supply device to the high- and low-pressure cleaning device.