Black tea leaf drying device
By designing arc-shaped drying trays and tea crumb collection trays, combining the rotation and vibration of the components and the rotation shaft, the problem of low tea crumb generation and separation efficiency during tea drying is solved, and uniform drying and automatic collection of tea leaves is achieved, and drying efficiency is improved.
Patent Information
- Application Number
- CN202421403149.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing tea drying technology can easily lead to the crushing of tea leaves when turning the tea leaves, reducing the yield and increasing the waste rate. At the same time, the tea leaves need to be separated manually after drying, which is inefficient.
A black tea tea drying device is designed, using an arc-shaped drying tray and a tea crumb collection tray. Combined with the control component, the uniform drying of tea leaves and the automatic collection of tea crumbs is achieved through the rotation and vibration of the rotating shaft.
It effectively reduces the production of tea crumbs, realizes uniform drying and automatic separation and collection of tea leaves, improves drying efficiency and reduces labor intensity.
Smart Images

Figure CN222651845U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to a black tea drying device. Background Art
[0002] Drying tea leaves is a crucial step in the tea processing process. It not only ensures the quality and taste of tea leaves, but also prolongs the shelf life of tea leaves. In the prior art, electric drying, charcoal fire, gas drying, etc. are generally used to dry tea leaves. Since the drying heat source is fixed when drying tea leaves, in order to ensure that the tea leaves are heated evenly, the tea leaves are generally turned over. The drying quality of tea leaves is improved by periodic turning. However, since tea leaves are relatively brittle after drying, when turning the tea leaves, they are easily crushed, resulting in a lot of tea scraps, which reduces production and increases the scrap rate. Moreover, after drying the tea leaves, the tea scraps need to be separated from the tea leaves before the tea leaves can be packaged, which is inefficient. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a tea drying device which can reduce the generation of tea scraps and has high drying efficiency.
[0004] In view of the above technical problems, the technical solution adopted by the utility model is: a black tea leaf drying device, comprising a mounting seat, a drying box is installed on the mounting seat, a sealing door is provided on the drying box, a rotating shaft is installed on the drying box, a plurality of drying components are provided on the rotating shaft, a control component is provided on the mounting seat, and the control component is transmission-connected with the rotating shaft; the drying component comprises a drying tray and a tea debris collecting tray, a spacing is provided between the drying tray and the tea debris collecting tray, the cross-sections of the drying tray and the tea debris collecting tray are both arc-shaped, and the arc opening opens upward, the tea debris collecting tray collects the tea debris dropped on the drying tray, and an electric heating plate is provided on the tea debris collecting tray; the control component can drive the rotating shaft to rotate unidirectionally or vibrate longitudinally, and when the rotating shaft rotates, the tea leaves on the drying tray begin to spread and dry under the action of centrifugal force; when the rotating shaft vibrates, the tea leaves roll and gather at the bottom of the drying tray.
[0005] Preferably, a limiting ring is installed on the drying plate.
[0006] Preferably, the control component includes a bracket fixedly connected to the mounting base and a transmission disk rotatably connected to the drying box, the bracket is rotatably connected to the second gear, the mounting base is installed with a motor, the motor is connected to the first gear, the first gear is meshed with the second gear, a plurality of protrusions are arranged on the second gear, an adjustment disk is slidably connected to the transmission disk, a spring is arranged between the transmission disk and the adjustment disk, the adjustment disk is fixedly connected to the rotating shaft, and the adjustment disk cooperates with the protrusion.
[0007] Preferably, a push plate is fixedly connected to the transmission disc, a chip removal hole is provided on the drying box, and a tea chip collection box is installed on the mounting seat.
[0008] Preferably, a scraper is installed on the push plate, and the scraper is in contact with the inner wall of the drying box.
[0009] Preferably, the drying component also includes a water collecting tray, which is arranged on the side of the tea debris collecting tray away from the drying tray, the rotating shaft is axially provided with a through hole and radially provided with multiple groups of water guide holes, the water guide holes cooperate with the water collecting tray, and a water collecting box is installed on the mounting seat.
[0010] Preferably, an exhaust hole is provided at the top of the drying box, and an electric exhaust fan is provided at the exhaust hole.
[0011] The beneficial effects of the utility model compared with the prior art are:
[0012] (1) The utility model is provided with an arc-shaped drying plate and a tea debris collection plate in cooperation with a control component, which can reduce the generation of debris when the tea leaves on the drying plate are turned over, and automatically separate and collect the debris from the tea leaves, thereby improving efficiency; at the same time, the turning operation is completed in a closed space, which can minimize heat loss;
[0013] (2) The utility model can automatically collect tea scraps by arranging a push plate and a scraper, thereby reducing the labor intensity of personnel and ensuring the cleanliness of the drying box;
[0014] (3) The utility model can automatically collect and guide condensed water droplets by providing a water collecting tray and water guide holes, thereby preventing the water droplets from dripping into the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model.
[0016] Figure 2 This is a cross-sectional view of the structure of the utility model from a front view angle.
[0017] Figure 3 It is a schematic diagram of the scraper and push plate structure.
[0018] Figure 4 It is a cross-sectional view of the scraper, push plate and limit ring structure.
[0019] Figure 5 Schematic diagram of the control component structure Figure 1 .
[0020] Figure 6 Schematic diagram of the control component structure Figure 2 .
[0021] Figure 7 The transmission plate, the second gear, and the adjustment plate structure exploded Figure 1 .
[0022] Figure 8 The transmission plate, the second gear, and the adjustment plate structure exploded Figure 2 .
[0023] Figure numbers: 101, mounting base; 102, drying box; 103, sealing door; 104, exhaust hole; 105, tea debris collection box; 106, drying plate; 107, tea debris collection plate; 108, water collecting plate; 109, rotating shaft; 110, water guide hole; 111, scraper; 112, push plate; 113, water collecting box; 114, transmission plate; 115, motor; 116, first gear; 117, second gear; 118, bracket; 119, adjusting plate; 120, bump; 121, spring; 122, limit ring; 123, chip removal hole. DETAILED DESCRIPTION
[0024] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific embodiments.
[0025] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present application; in order to better illustrate the embodiments of the present utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0026] Example: Figure 1-Figure 8 As shown, a black tea drying device comprises a mounting seat 101, a drying box 102 is mounted on the mounting seat 101, a sealing door 103 is arranged on the drying box 102, a rotating shaft 109 is mounted on the drying box 102, a plurality of drying components are arranged on the rotating shaft 109, a control component is arranged on the mounting seat 101, and the control component is transmission-connected with the rotating shaft 109; the drying component comprises a drying plate 106 and a tea scraps collecting plate 107, the drying plate 106 and the tea scraps collecting plate 107 are connected to each other. The plates 107 are arranged with a spacing, and the cross-sections of the drying plate 106 and the tea debris collecting plate 107 are both arc-shaped, with the arc opening facing upward. The tea debris collecting plate 107 collects the tea debris that falls from the drying plate 106, and an electric heating plate is arranged on the tea debris collecting plate 107; the control component can drive the rotating shaft 109 to rotate unidirectionally or vibrate longitudinally. When the rotating shaft 109 rotates, the tea leaves on the drying plate 106 begin to spread and dry under the action of centrifugal force; when the rotating shaft 109 vibrates, the tea leaves roll and gather at the bottom of the drying plate 106.
[0027] The tea leaves are placed on the drying tray 106. When the control component drives the rotating shaft 109 to rotate, the tea leaves are dispersed on the drying tray 106 under the action of centrifugal force. The electric heating plate on the tea scrap collecting tray 107 is connected to an external power supply and starts to heat and dry the tea leaves. After the rotating shaft 109 rotates for a certain period of time, the control component drives the rotating shaft 109 to vibrate longitudinally. At this time, the tea leaves begin to tumble and gather at the bottom of the drying tray 106 under the action of vibration, and the debris falls on the tea scrap collecting tray 107 and is temporarily collected, thereby completing the turning of the tea leaves. After that, the control component continues to drive the rotating shaft 109 to rotate, and the gathered tea leaves begin to disperse and dry again. Until the drying is completed, the sealing door 103 is opened at this time, the tea leaves in the drying tray 106 are taken out, and then the sealing door 103 is closed. The control component drives the rotating shaft 109 to rotate, and the speed is increased. At this time, the centrifugal force becomes larger, and the debris in the tea scrap collecting tray 107 begins to be thrown out and falls on the bottom of the drying box 102.
[0028] By providing an arc-shaped drying plate 106 and a tea debris collection plate 107 in conjunction with a control component, the tea leaves on the drying plate 106 can reduce the generation of debris when being turned over, and the debris can be automatically separated and collected from the tea leaves; at the same time, the turning operation is completed in a closed space, which can minimize heat loss.
[0029] like Figure 4 As shown, a limiting ring 122 is installed on the drying plate 106. By providing the limiting ring 122, after the drying is completed, the rotation speed of the rotating shaft 109 can be directly increased without opening the sealing door 103 to take out the tea leaves. At this time, due to the effect of the limiting ring 122, the tea leaves cannot be thrown out, but the debris will be thrown out of the tea debris collection plate 107, and then the sealing door 103 can be opened to take out the tea leaves, thereby improving the working efficiency.
[0030] like Figure 6-Figure 8 As shown, the control component includes a bracket 118 fixedly connected to the mounting base 101 and a transmission disk 114 rotatably connected to the drying box 102, the bracket 118 is rotatably connected to the second gear 117, the mounting base 101 is installed with a motor 115, the motor 115 is connected to a first gear 116, the first gear 116 is meshed with the second gear 117, a plurality of protrusions 120 are arranged on the second gear 117, an adjusting disk 119 is slidably connected to the transmission disk 114, a spring 121 is arranged between the transmission disk 114 and the adjusting disk 119, the adjusting disk 119 is fixedly connected to the rotating shaft 109, and the adjusting disk 119 cooperates with the protrusion 120.
[0031] When the motor 115 rotates forward, the first gear 116 drives the second gear 117. At this time, the protrusion 120 vertically pushes the convex sliders around the adjusting disk 119, and the adjusting disk 119 makes the rotating shaft 109 and the transmission disk 114 rotate synchronously; when the motor 115 rotates reversely, the first gear 116 drives the second gear 117. At this time, the inclined surface of the protrusion 120 squeezes the convex sliders around the adjusting disk 119, the spring 121 begins to be compressed, the adjusting disk 119 moves upward, and the protrusion 120 begins to cross the convex slider on the adjusting disk 119, that is, under the action of the protrusion 120 and the spring 121, the adjusting disk 119 drives the rotating shaft 109 to achieve longitudinal vibration, and at this time the transmission disk 114 and the rotating shaft 109 do not rotate.
[0032] like Figure 4 As shown, the driving disc 114 is fixedly connected to the push plate 112, the drying box 102 is provided with a chip removal hole 123, and the mounting seat 101 is provided with a tea chip collection box 105. When the driving disc 114 rotates, the push plate 112 rotates synchronously, and the push plate 112 pushes the tea chips at the bottom of the drying box 102 to the chip removal hole 123, and then the tea chips fall into the tea chip collection box 105 and are collected. Through the above arrangement, the automatic collection of tea chips is completed, and the labor intensity of personnel is reduced.
[0033] like Figure 4 As shown, a scraper 111 is installed on the push plate 112, and the scraper 111 is in contact with the inner wall of the drying box 102. When the push plate 112 rotates, the scraper 111 rotates synchronously, and the scraper 111 scrapes off the tea crumbs that may be adhered to the inner wall of the drying box 102 to ensure the cleanliness of the drying box 102.
[0034] like Figure 2 , Figure 4 As shown, the drying assembly further includes a water collecting tray 108, which is arranged on the side of the tea scraps collecting tray 107 away from the drying tray 106, and the rotating shaft 109 is axially provided with a through hole and radially provided with a plurality of water guide holes 110, the water guide holes 110 cooperate with the water collecting tray 108, and a water collecting box 113 is installed on the mounting seat 101. When the tea leaves are dried, water vapor rises. Due to the arc-shaped setting of the tea scraps collecting tray 107, part of the water vapor may condense after contacting the tea scraps collecting tray 107. At this time, water droplets begin to gather at the bottom of the tea scraps collecting tray 107, and then flow along the outer wall of the rotating shaft 109 into the water collecting tray 108, and then gather into the axial through hole of the rotating shaft 109 through the water guide holes 110, and finally flow into the water collecting box 113 to be collected. Through the above-mentioned setting, the condensed water droplets can be automatically collected and discharged to prevent them from dripping into the tea leaves.
[0035] like Figure 1As shown, an exhaust hole 104 is provided at the top of the drying box 102, and an electric exhaust fan is provided at the exhaust hole 104. Through the electric fan, the water vapor in the drying box 102 can be discharged to accelerate the drying progress of the tea leaves.
[0036] Working principle: personnel open the sealed door 103, put equal amounts of tea leaves on multiple drying trays 106, then close the sealed door 103, start the electric heating plate and motor 115 on the tea debris collection tray 107, the motor 115 first drives the rotating shaft 109 to rotate, at this time, affected by the centrifugal force, the tea leaves in the drying tray 106 are evenly dispersed and begin to be baked by the electric heating plate; part of the evaporated water vapor is discharged by the electric exhaust fan at the exhaust hole 104, and another part is discharged into the water collecting box 113 through the rotating shaft 109 when it encounters the tea debris collection tray 107 condensation; then the motor 115 drives the rotating shaft 109 to vibrate, at this time the tea leaves scattered on the drying tray 106 begin to turn and gather, and the tea debris leaks onto the tea debris collection tray 107; the rotating shaft 109 is controlled to rotate and vibrate periodically to complete the drying of the tea leaves. When the tea leaves are dried, the speed of the motor 115 is increased to speed up the rotation speed of the rotating shaft 109. At this time, the tea leaves in the drying tray 106 are pressed on the limiting ring 122 due to the centrifugal force, and the tea scraps in the tea scraps collecting tray 107 are thrown out of the tea scraps collecting tray 107, hit the inner wall of the drying box 102, and then fall on the bottom of the drying box 102, and the push plate 112 and the scraper 111 push the tea scraps to the transmission plate 114 and fall out, and are collected by the tea scraps collecting box 105; then the motor 115 stops rotating, the electric heating plate on the tea scraps collecting tray 107 is powered off, and the personnel open the sealed door 103 to take out the tea leaves in the drying tray 106.
[0037] The present invention is not limited to the above-mentioned specific implementation modes. Various changes made by technicians in the relevant technical field based on the above-mentioned conception without creative labor all fall within the protection scope of the present invention.
Claims
1. A black tea drying device, characterized in that: The drying box (102) comprises a mounting seat (101), a drying box (102) is mounted on the mounting seat (101), a sealing door (103) is arranged on the drying box (102), a rotating shaft (109) is mounted on the drying box (102), a plurality of drying components are arranged on the rotating shaft (109), a control component is arranged on the mounting seat (101), and the control component is in driving connection with the rotating shaft (109); The drying component comprises a drying plate (106) and a tea scrap collecting plate (107), wherein a distance is provided between the drying plate (106) and the tea scrap collecting plate (107), wherein the cross-sections of the drying plate (106) and the tea scrap collecting plate (107) are both arc-shaped, and the arc-shaped openings face upwards, and the tea scrap collecting plate (107) collects the tea scraps that fall from the drying plate (106), and an electric heating plate is provided on the tea scrap collecting plate (107); The control component can drive the rotating shaft (109) to rotate unidirectionally or vibrate longitudinally. When the rotating shaft (109) rotates, the tea leaves on the drying plate (106) begin to spread out and dry due to the centrifugal force; when the rotating shaft (109) vibrates, the tea leaves roll and gather at the bottom of the drying plate (106).
2. A black tea drying device according to claim 1, characterized in that: A limiting ring (122) is installed on the drying plate (106).
3. A black tea drying device according to claim 2, characterized in that: The control component comprises a bracket (118) fixedly connected to the mounting seat (101) and a transmission disk (114) rotatably connected to the drying box (102); the bracket (118) is rotatably connected to a second gear (117); a motor (115) is installed on the mounting seat (101); the motor (115) is connected to a first gear (116); the first gear (116) is meshed with the second gear (117); a plurality of protrusions (120) are arranged on the second gear (117); an adjustment disk (119) is slidably connected to the transmission disk (114); a spring (121) is arranged between the transmission disk (114) and the adjustment disk (119); the adjustment disk (119) is fixedly connected to the rotating shaft (109); and the adjustment disk (119) cooperates with the protrusions (120).
4. A black tea drying device according to claim 3, characterized in that: The transmission disc (114) is fixedly connected to a push plate (112), the drying box (102) is provided with a chip removal hole (123), and the mounting seat (101) is provided with a tea chip collection box (105).
5. A black tea drying device according to claim 4, characterized in that: A scraper (111) is installed on the push plate (112), and the scraper (111) is in contact with the inner wall of the drying box (102).
6. A black tea drying device according to claim 1, characterized in that: The drying assembly further comprises a water collecting tray (108), wherein the water collecting tray (108) is arranged on a side of the tea scraps collecting tray (107) away from the drying tray (106), the rotating shaft (109) is axially provided with a through hole and radially provided with a plurality of groups of water guide holes (110), the water guide holes (110) cooperate with the water collecting tray (108), and a water collecting box (113) is installed on the mounting seat (101).
7. A black tea drying device according to claim 1, characterized in that: An exhaust hole (104) is provided at the top of the drying box (102), and an electric exhaust fan is provided at the exhaust hole (104).