High-temperature-resistant wire harness assembly
By designing multi-layer structure wire harness components, including glass fiber sleeves, butyl rubber tubes, polypropylene strips and rubber strips, the problems of poor high temperature resistance and impact resistance in the existing technology are solved, and better heat dissipation and protection effects are achieved.
Patent Information
- Application Number
- CN202420947203.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing high-temperature resistant wiring harness components have poor effects in heat dissipation and impact resistance, making it difficult to effectively protect internal wires.
A wire harness assembly including a wire member, a heat dissipation group and a compressive anti-pressure group is designed. The wire member is composed of an insulating sleeve and a wire core. The heat dissipation group absorbs and dissipates heat through a multi-layer structure of glass fiber sleeve, butyl rubber tube and polypropylene strip. The compressive group provides compressive and impact resistance through a combination of rubber strip, insulating layer, steel wire layer and wear-resistant layer.
Through the mutual cooperation of the multi-layer structure, better high temperature resistance and impact resistance are achieved, and effective heat dissipation and protection of internal wires are possible.
Smart Images

Figure CN222653705U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of household wiring harnesses, and more specifically to a high temperature resistant wiring harness component. Background Art
[0002] The main function of the home wiring harness is to connect various electrical appliances in the home to realize the transmission of electricity and power. It is like a "bridge" between electrical appliances, allowing them to operate normally. The home wiring harness can also protect the wires to prevent them from being damaged or short-circuited. Without the home wiring harness, our home electrical system will become chaotic and the electrical appliances will not work properly.
[0003] The existing high temperature resistant wire harness assembly has a relatively simple structure, which is easy to accumulate heat and cannot effectively dissipate heat, thus reducing the high temperature resistance of the wire harness assembly. In addition, due to the simple structure, the wire harness assembly is easily damaged when impacted, and cannot protect the internal wires, and has poor impact resistance. In view of this, we propose a high temperature resistant wire harness assembly. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] The utility model aims to provide a high temperature resistant wiring harness assembly to solve the problems of poor high temperature resistance and poor impact resistance in the above background technology.
[0006] 2. Technical solution
[0007] A high temperature resistant wiring harness assembly, comprising a conductor, a heat dissipation group and a pressure resistance group;
[0008] The conductor member comprises an insulating sleeve, and a wire core is arranged on the inner circumferential wall of the insulating sleeve;
[0009] The heat dissipation group includes a glass fiber sleeve arranged on the circumferential outer wall of the insulating sleeve, the circumferential outer wall of the glass fiber sleeve is provided with a plurality of butyl rubber tubes and a plurality of polypropylene strips, the circumferential outer walls of the plurality of butyl rubber tubes are provided with a heat-resistant rubber layer, and the side wall of the heat-resistant rubber layer is connected to the side wall of the polypropylene strip;
[0010] The compression-resistant group includes a plurality of rubber strips arranged on the top surface of the heat-resistant rubber layer, an insulating layer is arranged above the rubber strips, the top surface of the insulating layer is connected to the steel wire layer, the top surface of the steel wire layer is connected to the wear-resistant layer, and the side walls of the polypropylene strips are connected to the insulating layer, the steel wire layer and the wear-resistant layer.
[0011] Preferably, the insulating sleeve and the wire core are existing household electrical wire products.
[0012] Preferably, the glass fiber sleeve is formed by pressing a glass fiber material mixed with an adhesive and has a thickness of 1.5 mm.
[0013] Preferably, the polypropylene strip is made of thermoplastic material and is made of propylene through polymerization reaction. The cross-section of the polypropylene strip is a combination of semicircular and trapezoidal shapes.
[0014] 3. Beneficial effects
[0015] Compared with the prior art, the advantages of the present invention are:
[0016] The utility model uses the glass fiber sleeve, butyl rubber tube and polypropylene strip to cooperate with each other, so that part of the heat is absorbed by the butyl rubber tube, and the other part of the heat is transmitted to the external space through the polypropylene strip. The multi-layer structure cooperates with each other to absorb heat and dissipate heat, so that the high temperature resistance effect of the wiring harness assembly is good; the plurality of rubber strips play a supporting role between the heat-resistant rubber layer at the bottom and the insulating layer at the top, which can withstand greater pressure and impact, and cooperate with the steel wire layer to better withstand the impact force, so that the wiring harness assembly has a higher impact resistance. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;
[0020] Explanation of the numbers in the figure: 1. conductor; 2. heat dissipation group; 3. pressure-resistant group; 101. wire core; 102. insulating sleeve; 201. glass fiber sleeve; 202. butyl rubber sleeve; 203. heat-resistant rubber layer; 204. polypropylene strip; 301. rubber strip; 302. insulating layer; 303. steel wire layer; 304. wear-resistant layer. DETAILED DESCRIPTION
[0021] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0022] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.
[0023] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0024] See also Figure 1-3 ,The utility model provides a technical solution:
[0025] A high temperature resistant wiring harness assembly, comprising a wire member 1, a heat dissipation group 2 and a pressure resistance group 3;
[0026] Specifically, the conductor 1 includes an insulating sleeve 102, and a wire core 101 is sleeved on the inner wall of the circumference of the insulating sleeve 102;
[0027] Furthermore, the heat dissipation group 2 includes a glass fiber sleeve 201 sleeved on the circumferential outer wall of the insulating sleeve 102. The glass fiber material has the effects of low density, light material, corrosion resistance, anti-aging and high temperature resistance. The circumferential outer wall adhesive of the glass fiber sleeve 201 is connected with multiple butyl rubber tubes 202 and multiple polypropylene strips 204. The circumferential outer walls of the multiple butyl rubber tubes 202 are provided with heat-resistant rubber layers 203. The side wall adhesive of the heat-resistant rubber layer 203 is connected to the side wall of the polypropylene strip 204. When the household wire harness works for a long time, the heat generated by the core 101 is transferred to the glass fiber sleeve 201 through the insulating sleeve 102. The glass fiber sleeve 201 transfers the heat to the multiple butyl rubber tubes 202 and the multiple polypropylene strips 204. Part of the heat is absorbed by the butyl rubber tube 202, and the other part of the heat is transferred to the external space through the polypropylene strip 204. Through the mutual cooperation of the multi-layer structure, heat absorption and heat dissipation are performed, so that the high temperature resistance effect of the wiring harness assembly is good;
[0028] It is worth noting that the compression group 3 includes a plurality of rubber strips 301 connected to the top surface of the heat-resistant rubber layer 203 by adhesive, and the plurality of rubber strips 301 are arranged in an array, an insulating layer 302 is arranged above the rubber strips 301, the top surface of the insulating layer 302 is connected to the steel wire layer 303, the top surface of the steel wire layer 303 is connected to the wear-resistant layer 304, and the side wall of the polypropylene strip 204 is connected with the insulating layer 302, the steel wire layer 303 and the wear-resistant layer 304. The plurality of rubber strips 301 play a supporting role between the bottom heat-resistant rubber layer 203 and the top insulating layer 302, which can withstand greater pressure and impact, and cooperate with the steel wire layer 303 to better withstand the impact force, so that the wiring harness assembly has higher impact resistance.
[0029] It is worth noting that, in order to make the protection object of the wiring harness assembly clear, the insulating sleeve 102 and the wire core 101 are existing household electrical wire products.
[0030] In addition, in order to make the glass fiber sleeve 201 have better heat resistance and anti-aging effects, the glass fiber sleeve 201 is formed by pressing a glass fiber material mixed with an adhesive, and has a thickness of 1.5 mm.
[0031] Finally, in order to make the polypropylene strip 204 have better heat absorption and heat dissipation effects, the polypropylene strip 204 is made of thermoplastic plastic material, which is made of propylene through polymerization reaction. The cross-section of the polypropylene strip 204 is a combination of semicircular and trapezoidal shapes.
[0032] Working principle: When the device is needed to work, the heat generated by the wire core 101 is transferred to the glass fiber sleeve 201 through the insulating sleeve 102. The glass fiber sleeve 201 transfers the heat to multiple butyl rubber tubes 202 and multiple polypropylene strips 204. Part of the heat is absorbed by the butyl rubber tubes 202, and the other part of the heat is transferred to the external space through the polypropylene strips 204. Through the mutual cooperation of the multi-layer structure, heat absorption and heat dissipation are carried out. Through the multiple rubber strips 301, a supporting role is played between the bottom heat-resistant rubber layer 203 and the top insulating layer 302. It can withstand greater pressure and impact, and cooperate with the steel wire layer 303 to better withstand the impact force, so that the wiring harness assembly has higher impact resistance.
[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A high temperature resistant wiring harness assembly, characterized in that: It comprises a conductor (1), a heat dissipation group (2) and a pressure resistance group (3); A conductor wire (1), the conductor wire (1) comprising an insulating sleeve (102), a wire core (101) being arranged on the circumferential inner wall of the insulating sleeve (102); A heat dissipation group (2), the heat dissipation group (2) comprising a glass fiber sleeve (201) arranged on the circumferential outer wall of the insulating sleeve (102), the circumferential outer wall of the glass fiber sleeve (201) being provided with a plurality of butyl rubber tubes (202) and a plurality of polypropylene strips (204), the circumferential outer walls of the plurality of butyl rubber tubes (202) being provided with a heat-resistant rubber layer (203), the side wall of the heat-resistant rubber layer (203) being connected to the side wall of the polypropylene strip (204); A pressure-resistant group (3), the pressure-resistant group (3) comprising a plurality of rubber strips (301) arranged on the top surface of the heat-resistant rubber layer (203), an insulating layer (302) being arranged above the rubber strips (301), the top surface of the insulating layer (302) being connected to a steel wire layer (303), the top surface of the steel wire layer (303) being connected to a wear-resistant layer (304), and the side walls of the polypropylene strips (204) being connected to the insulating layer (302), the steel wire layer (303) and the wear-resistant layer (304).
2. The high temperature resistant wiring harness assembly according to claim 1, characterized in that: The insulating sleeve (102) and the wire core (101) are existing household electrical wire products.
3. The high temperature resistant wiring harness assembly according to claim 2, characterized in that: The glass fiber sleeve (201) is formed by pressing a glass fiber material mixed with an adhesive and has a thickness of 1.5 mm.
4. The high temperature resistant wiring harness assembly according to claim 1, characterized in that: The polypropylene strip (204) is made of thermoplastic material and is made from propylene through polymerization. The cross section of the polypropylene strip (204) is a combination of a semicircle and a trapezoid.