Steel bar rust removal device for road and bridge construction

Abstract

The utility model discloses a steel bar derusting device for road and bridge construction, and particularly relates to the technical field of steel bar derusting, which comprises a base, the middle side of the rear part of the upper end of the base is fixedly connected with a shell, the left part of the upper end of the base is fixedly connected with two fixed fences, and the front side of the lower part of the base is slidably connected with a dust collection device. A rectangular groove is formed in the middle side of the left portion of the upper end of the base, and a conveying device is jointly and rotationally connected between the inner surface of the rectangular groove and the two fixing fences. According to the reinforcing steel bar rust removal device for road and bridge construction, rust iron on the surface of a reinforcing steel bar can be rapidly removed through the rust removal device and the conveying device, the working efficiency is improved, the working cost is reduced, the rust iron is collected and stored inside through the dust suction device, and therefore the rust removal efficiency is improved. And the rust iron is uniformly discharged, so that the integrity of the device is improved, and the working process is also convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of steel bar rust removal, in particular to a steel bar rust removal device used for road and bridge construction. Background Art

[0002] Rebar is a steel strip, a type of building material. It is mainly used in reinforced concrete structures to support the structure.

[0003] The main component of steel bars is carbon steel, which has excellent properties such as high strength, corrosion resistance, and fatigue resistance. These properties make steel bars play an important role in the construction industry. They can enhance the tensile strength of concrete and improve the overall load-bearing capacity and seismic performance of building structures.

[0004] Rust on the surface of steel bars will weaken their cross-sectional dimensions, damage the strength, plasticity and other properties of the steel bars, and may even cause brittle fracture accidents. When the rust is severe, it will affect the tensile strength and bonding properties of the steel bars, thereby affecting the safety of the overall structure. Therefore, a steel bar rust removal device is required for road and bridge construction.

[0005] Chinese patent announcement No. CN209140616U discloses a steel bar rust removal device for bridge construction, including a frame, an upper gear, a roller, a lower gear, a rust removal assembly and a telescopic assembly. The roller is placed horizontally and is open at both ends. A tooth groove is provided on the outer wall of the middle part. A group of upper gears and two groups of lower gears are installed in the middle section of the outer part of the roller, wherein the upper gear is connected to a motor. Two groups of rust removal assemblies are arranged in the roller. A fixed sleeve is fixedly welded on the outer side of the roller corresponding to the rust removal assembly. The rust removal assembly includes a fixed frame, a brush plate and a telescopic assembly. The fixed frame is a U-shaped structure, one end of the adjusting rod is fixedly welded to the U-shaped bending section, and one end of the brush plate is rotatably connected to the inner side of the two ends of the fixed frame through a pin shaft, and the other end of the brush plate is connected to the inner wall of the fixed frame through the telescopic assembly.

[0006] The above patent still has the following defects during implementation:

[0007] After the rust on the surface of the steel bar is removed by the rust removal assembly, the rust cannot be processed, so that the rust remains in the device, which may damage the integrity of the device's circuit and reduce the integrity and service life of the device. Utility Model Content

[0008] The main purpose of the utility model is to provide a steel bar rust removal device for road and bridge construction, which can effectively solve the problem of steel bars being rusted due to being stored for too long.

[0009] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0010] A steel bar rust removal device for road and bridge construction includes a base, a shell fixedly connected to the middle side of the rear upper end of the base, two fixed bars fixedly connected to the left upper end of the base, a dust suction device slidably connected to the front side of the lower part of the base, a rectangular groove is opened in the middle side of the left upper end of the base, and a conveying device is connected to the inner surface of the rectangular groove and the two fixed bars for mutual rotation.

[0011] Preferably, the rust removal device includes four roller brushes and a support plate, the four roller brushes are rotatably connected to the front and rear upper ends of the base and the top wall of the shell, the four roller brushes are rotatably connected to the upper end of the base and the top wall of the shell, the upper portion of the outer surfaces of the four roller brushes are fixedly connected to a pulley 1, a transmission belt 1 is commonly wound around the four pulleys 1, the support plate is fixedly connected to the left side of the front upper end of the shell, the rear upper end of the support plate is rotatably connected to a circular motor, and the output end of the circular motor is fixedly connected to one of the roller brushes.

[0012] Preferably, the transmission device includes a support base and two rotating rods, a rectangular groove is opened on the middle side of the right upper end of the base, the two rotating rods are symmetrically connected to the front wall and rear wall of the rectangular groove, the support base is fixedly connected to the front side of the left upper end of the base, the upper end of the support base is fixedly connected to the driving motor, and two transmission rods are symmetrically arranged up and down at the rear of the driving motor, the driving motor is rotatably connected to the upper transmission rod, the middle parts of the outer surfaces of the two transmission rods are fixedly connected to the input assembly, the rear part of the outer surface of the transmission rod connected to the driving motor is fixedly connected to the second pulley, the middle parts of the outer surfaces of the two rotating rods are fixedly connected to the output assembly, the rear part of the outer surface of the upper rotating rod is fixedly connected to the second pulley, and the two pulleys are commonly wound and connected with the second transmission belt.

[0013] Preferably, the dust suction device includes a storage device, a rectangular groove is opened at the lower front end of the base, the storage device is slidably connected to the inner surface of the rectangular groove, a groove is opened in the middle of the front end of the storage device, a filter element is detachably connected to the inner surface of the groove, and a centrifugal fan is installed in the middle of the rear end of the storage device.

[0014] Preferably, the storage device includes a box body, which is slidably connected to the inner surface of the rectangular groove, and a hopper is fixedly connected to the inside of the box body. A rectangular hole is opened in the middle side of the bottom wall of the hopper, and a connecting column is rotatably connected to the rear wall of the rectangular hole. An active plate is fixedly connected to the outer surface of the connecting column, and an elastic plate is fixedly connected to the rear part of the upper end of the active plate and the lower part of the rear wall of the hopper.

[0015] Preferably, the input assembly consists of two rubber wheels and two gears, and the two gears are meshed with each other.

[0016] Preferably, the output assembly is composed of a rubber wheel and a gear.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The rust removal device and conveying device can quickly remove rust from the surface of the steel bars, which not only increases work efficiency but also reduces work costs. The rust is then collected and stored inside by the dust suction device to prevent it from accumulating in the device and affecting the service life of the device. The rust is then discharged in a unified manner, which increases the integrity of the device and facilitates the work process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a cross-sectional view of the internal structure of the shell of the utility model;

[0021] Figure 3 This is a schematic structural diagram of the conveying device of the present utility model;

[0022] Figure 4 This is a schematic structural diagram of the dust collection device of the present utility model;

[0023] Figure 5 This is a schematic diagram of the storage device structure of the present utility model;

[0024] Figure 6 For the utility model Figure 5 Enlarged schematic diagram of point A in the middle.

[0025] In the figure: 1. Base; 2. Housing; 3. Rust removal device; 4. Conveying device; 5. Fixed fence; 6. Dust collection device; 31. Pulley 1; 32. Drive belt 1; 33. Circular motor; 34. Support plate; 35. Roller brush; 41. Output assembly; 42. Rotating rod; 43. Pulley 2; 44. Drive belt 2; 45. Drive rod; 46. Drive motor; 47. Support seat; 48. Input assembly; 61. Centrifugal fan; 62. Storage device; 63. Filter element; 621. Box; 623. Drop hopper; 625. Elastic plate; 626. Active plate; 627. Connecting column. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0027] like Figure 1As shown, a steel bar rust removal device for road and bridge construction includes a base 1, a shell 2 is fixedly connected to the middle side of the upper rear end of the base 1, two fixed bars 5 are fixedly connected to the upper left end of the base 1, a dust suction device 6 is slidably connected to the front side of the lower part of the base 1, a rectangular groove is opened on the middle side of the upper left end of the base 1, and a conveying device 4 is rotatably connected between the inner surface of the rectangular groove and the two fixed bars 5.

[0028] The device can be powered by an external power source.

[0029] Before the implementation of this device, the equipment needs to be placed on a flat ground, and then the conveying device 4 and the rust removal device 3 are started by the power supply, and then the steel bars that need to be rusted are sent from the conveying device 4, and the conveying device 4 then sends the steel bars into the rust removal device 3 for rust removal, and then sent out through the conveying device 4;

[0030] The dust collecting device 6 of the device can collect and store the removed rust and iron, and then discharge them uniformly, thereby improving work efficiency.

[0031] Specifically, how the rust removal device 3 removes rust from the steel bar, see Figure 2 The rust removal device 3 includes four roller brushes 35 and a support plate 34. The four roller brushes 35 are rotatably connected to the front and rear upper ends of the base 1 and the top wall of the shell 2. The four roller brushes 35 are rotatably connected to the upper end of the base 1 and the top wall of the shell 2. The upper portion of the outer surface of the four roller brushes 35 is fixedly connected to a pulley 31. A transmission belt 32 is commonly wound around the four pulleys 31. The support plate 34 is fixedly connected to the left side of the front upper end of the shell 2. The rear upper end of the support plate 34 is rotatably connected to a circular motor 33. The output end of the circular motor 33 is fixedly connected to one of the roller brushes 35.

[0032] In the above, the circular motor 33 drives the roller brush 35 to rotate through the coupling, and the rear roller brush 35 drives the pulley 1 31 fixed to it to rotate, and then transmits power to the remaining pulleys 1 31 through the transmission belt 1 32. The pulley 1 31 then transmits power to the roller brush 35 connected to it to perform rust removal. This rust removal efficiency is high and the working cost is low.

[0033] In the above, the roller brush 35 is composed of a roller and a steel brush, which can quickly process the rust on the surface of the steel bar.

[0034] Specifically, how the steel bars are fed into the housing 2 through the conveying device 4 is described in detail. Figure 3The conveying device 4 includes a support seat 47 and two rotating rods 42. A rectangular groove is opened in the middle side of the upper right part of the base 1. The two rotating rods 42 are symmetrically connected to the front wall and rear wall of the rectangular groove. The support seat 47 is fixedly connected to the front side of the upper left part of the base 1. The upper end of the support seat 47 is fixedly connected to the driving motor 46. Two transmission rods 45 are symmetrically arranged at the upper and lower parts of the rear of the driving motor 46. The driving motor 46 is rotatably connected to the upper transmission rod 45. The middle part of the outer surface of the two transmission rods 45 is fixedly connected to the input component 48. The rear part of the outer surface of the transmission rod 45 connected to the driving motor 46 is fixedly connected to the second pulley 43. The middle part of the outer surface of the two rotating rods 42 is fixedly connected to the output component 41. The rear part of the outer surface of the upper rotating rod 42 is fixedly connected to the second pulley 43. The two pulleys 43 are connected with a transmission belt 2 44 wrapped around them.

[0035] In the above description, the two input assemblies 48 are respectively composed of a left-right symmetrical rubber wheel 1 and a gear 1. The right rubber wheel 1 and the gear 1 are fixedly connected to the outer surface of the transmission rod 45. The upper and lower gears 1 are meshed with each other. The inner surfaces of the right rubber wheel 1 and the gear 1 are fixedly connected to a column. The column is rotatably connected between the rectangular groove and the fixed column 5. The upper transmission rod 45 and the front surface of the column are fixedly connected by a pulley. The two pulleys are connected by a belt wrapped around each other.

[0036] Similarly, the two output assemblies 41 are composed of a rubber wheel 2 and a gear 2, and the two output assemblies 41 are meshed and transmitted through the gear 2;

[0037] In the above, the driving motor 46 drives the transmission rod 45 fixedly connected to it to rotate clockwise through the coupling, and the transmission rod 45 transmits power to the rubber wheel 1 and gear 1 on the outer surface. The transmission rod 45 transmits power to the column on the upper right side through the pulley and the belt. The column then drives the rubber wheel 1 and gear 1 on the outer surface to rotate, and then transmits power to the gear 1 located at the lower part through the gear 1 located at the upper part. Through the action of the gears meshing, the transmission rod 45 and the column at the lower part are driven to rotate clockwise, thereby achieving the purpose of feeding the steel bars into the conveyor 4 for rust removal;

[0038] Next, the transmission rod 45 at the top transmits the power to the upper rotating rod 42 through the pulley 2 43 and the transmission belt 2 44, causing the upper rotating rod 42 to rotate clockwise. Then, the two gears 2 are engaged, driving the lower rubber wheel 2 and gear 2 to rotate, thus delivering the derusted steel bars.

[0039] Among the above, the rubber wheel is an existing technology, has strong elasticity and friction, can be better adapted to steel bars of different diameters, and improves the practicability of the device.

[0040] Specifically, how the dust collecting device 6 achieves the purpose of collecting rust iron, see Figure 4 A rectangular groove is provided at the lower front end of the base 1, and the storage device 62 is slidably connected to the inner surface of the rectangular groove. A groove is provided in the middle of the front end of the storage device 62, and a filter element 63 is detachably connected to the inner surface of the groove. A centrifugal fan 61 is installed in the middle of the rear end of the storage device 62.

[0041] In the above description, the centrifugal fan 61 is a machine that relies on input mechanical energy to increase gas pressure and discharge gas. It is a driven fluid machine that accelerates the gas through a high-speed rotating impeller, then decelerates and changes the flow direction, thereby converting kinetic energy into potential energy pressure.

[0042] In the above, a trapezoidal groove is opened in the middle of the upper end of the base 1, and a circular hole is opened in the bottom wall of the trapezoidal groove. The rust iron slides down to the bottom wall through the inclined surface of the trapezoidal groove, and the centrifugal fan 61 then sucks the rust iron through the circular hole and blows it into the storage device 62;

[0043] In the above, the filter element 63 is composed of a plastic grid and filter cotton, wherein the filter cotton is the core part and is responsible for the actual filtering work, which can ensure that the gas is circulated and discharged while the rust and iron will not fly out of the storage device 62;

[0044] In the above, the plastic grille can be installed in the inner cavity of the rectangular groove by its own friction. When it needs to be removed or installed, it is only necessary to pull the plastic grille out of the inner cavity of the rectangular groove or press the plastic grille into the rectangular groove with force. It can be fixed by the friction between the inner surface of the rectangular groove and the plastic grille.

[0045] Similarly, how the storage device 62 collects and discharges, see Figure 5 and Figure 6 The storage device 62 includes a box body 621, which is slidably connected to the inner surface of the rectangular groove. A hopper 623 is fixedly connected to the inside of the box body 621. A rectangular hole is opened in the middle side of the bottom wall of the hopper 623. The rear wall of the rectangular hole is rotatably connected to a connecting column 627. The outer surface of the connecting column 627 is fixedly connected to an active plate 626. The rear part of the upper end of the active plate 626 and the lower part of the rear wall of the hopper 623 are jointly fixedly connected to an elastic plate 625.

[0046] In the above description, a trapezoidal hole is opened in the middle of the rear wall of the box body 621, and the output end of the centrifugal fan 61 blows the rust iron into the surface of the drop hopper 623 through the trapezoidal hole for collection. Due to the design of the slope of the drop hopper 623, the rust iron can slide down and accumulate on the upper part of the active plate 626. When it needs to be discharged, the storage device 62 is pulled out through the handrail fixedly connected to the front end of the box body 621. Due to gravity, the active plate 626 rotates downward with the connecting column 627 as the center of the circle to discharge the rust iron. After the discharge, the elastic plate 625 will pull the active plate 626 upward to close it, and then push the storage device 62 back to its original position through the handrail.

[0047] It should be noted that the specific installation method, circuit connection method and control method of the circular motor 33, drive motor 46 and centrifugal fan 61 used in the present invention are all conventional designs and will not be elaborated in detail in the present invention.

[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A steel bar rust removal device for road and bridge construction, comprising a base (1), characterized in that: The middle side of the rear upper end of the base (1) is fixedly connected to a housing (2); the left upper end of the base (1) is fixedly connected to two fixed bars (5); the front lower end of the base (1) is slidably connected to a dust collecting device (6); the middle side of the left upper end of the base (1) is provided with a rectangular groove; the inner surface of the rectangular groove and the two fixed bars (5) are rotatably connected to a conveying device (4).

2. The steel bar rust removal device for road and bridge construction according to claim 1, characterized in that: The rust removal device (3) comprises four roller brushes (35) and a support plate (34). The four roller brushes (35) are rotatably connected to the front and rear ends of the upper end of the base (1) and the top wall of the housing (2). The four roller brushes (35) are rotatably connected to the upper end of the base (1) and the top wall of the housing (2). The upper ends of the outer surfaces of the four roller brushes (35) are fixedly connected to a pulley (31). A transmission belt (32) is wound around the four pulleys (31). The support plate (34) is fixedly connected to the left side of the front end of the upper end of the housing (2). The rear end of the upper end of the support plate (34) is rotatably connected to a circular motor (33). The output end of the circular motor (33) is fixedly connected to one of the roller brushes (35).

3. The steel bar rust removal device for road and bridge construction according to claim 1, characterized in that: The conveying device (4) includes a support seat (47) and two rotating rods (42). A rectangular groove is provided on the middle side of the right upper end of the base (1). The two rotating rods (42) are symmetrically connected to the front wall and the rear wall of the rectangular groove. The support seat (47) is fixedly connected to the front side of the left upper end of the base (1). The upper end of the support seat (47) is fixedly connected to a driving motor (46). Two transmission rods (45) are symmetrically provided on the rear of the driving motor (46). The driving motor (46) is rotatably connected to the upper The transmission rod (45) of the upper part is fixedly connected to the output assembly (41), the rear part of the outer surface of the two rotation rods (42) is fixedly connected to the output assembly (41), the rear part of the outer surface of the upper rotation rod (42) is fixedly connected to the second pulley (43), and the two pulleys (43) are connected to each other with a transmission belt (44) wound around each other.

4. The steel bar rust removal device for road and bridge construction according to claim 1, characterized in that: The dust collecting device (6) comprises a storage device (62), a rectangular groove is provided at the lower front end of the base (1), the storage device (62) is slidably connected to the inner surface of the rectangular groove, a groove is provided at the middle front end of the storage device (62), a filter element (63) is detachably connected to the inner surface of the groove, and a centrifugal fan (61) is installed at the middle rear end of the storage device (62).

5. The steel bar rust removal device for road and bridge construction according to claim 4, characterized in that: The storage device (62) comprises a box body (621), the box body (621) is slidably connected to the inner surface of the rectangular groove, a hopper (623) is fixedly connected inside the box body (621), a rectangular hole is opened in the middle side of the bottom wall of the hopper (623), a connecting column (627) is rotatably connected to the rear wall of the rectangular hole, an active plate (626) is fixedly connected to the outer surface of the connecting column (627), and an elastic plate (625) is fixedly connected to the rear part of the upper end of the active plate (626) and the lower part of the rear wall of the hopper (623).

6. The steel bar rust removal device for road and bridge construction according to claim 3, characterized in that: The input assembly (48) is composed of two rubber wheels and two gears, and the two gears are meshed with each other.

7. The steel bar rust removal device for road and bridge construction according to claim 3, characterized in that: The output assembly (41) is composed of a rubber wheel and a gear.

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