Mould lifting device of slip form paver
The slipform paver mold lifting device solves the problem of difficulty in extracting and putting back the mold in the steel cage, realizes the stable lifting of the mold under height restriction, and improves construction efficiency.
Patent Information
- Application Number
- CN202422568169.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-23
AI Technical Summary
When existing slipform pavers are used to pave large structures, it is difficult to extract and replace the mold from the steel cage, resulting in low construction efficiency.
A mold lifting device for a slipform paver is designed, which includes a bracket, a connecting frame, a movable sleeve, a lifting member and a connecting plate. The lifting member drives the mold to rise and fall on the guide frame to ensure that the mold remains stable during the lifting process.
The mold can be more easily extracted and put back from the steel cage under height restrictions, which improves construction efficiency and avoids secondary construction caused by mold tilting or shaking.
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Figure CN223343107U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of slipform pavers, and in particular to a mold lifting device for slipform pavers. Background Art
[0002] In road construction, slipform pavers are often used to lay moisture-proof, waterproof, and anti-corrosion materials on the road surface. They are also used for side paving of concrete structures such as curbs, gutters, channels, drains, and cable troughs.
[0003] In the prior art, a special slipform mold is required for the operation of the slipform paver. Figure 5 As shown, when designing a slipform mold, the mold's mounting plane is typically parallel to the top of the structure and connected to the bottom bracket of the slipform paver using four bolts. The mold and bracket are fixed in position and cannot vary in height. This method can meet construction, technical, and mold stress requirements when paving smaller structures.
[0004] However, when paving large structures such as ditches and bridge guardrails, the structures are typically 1-1.5 meters high and contain internal reinforcement cages. After the slipform construction is complete, the molds must be cleaned and the concrete adhering to the inner walls removed. For long work surfaces, this cannot be completed on the same day. Furthermore, after the construction is completed, the maximum lift limit of the slipform paver's legs is only 1.1 meters. Even when the legs are raised to their highest point, the mold cannot be lifted upward from the reinforcement cage at the construction site.
[0005] The current conventional method involves moving the slipform paver to the front of the work surface, disengaging from the reinforcement cage, and then cleaning the mold. Before the next day's construction, the slipform paver must reverse the mold from the front of the work surface into the reinforcement cage, then back to the previous day's breakpoint before paving can resume. This method consumes a significant amount of the slipform paver's operating time, significantly reducing construction efficiency.
[0006] Therefore, there is an urgent need for a slipform paver mold lifting device to solve the above problems. Utility Model Content
[0007] The embodiment of the present application provides a slipform paver mold installation device, which aims to ensure that the mold can be more easily extracted and put back from the steel cage under height restrictions, while improving the construction efficiency of the slipform paver.
[0008] To achieve the above objectives, this application provides the following technical solutions:
[0009] A slipform paver mold lifting device includes a bracket, a connecting frame, a movable sleeve, a lifting member and a connecting plate;
[0010] The bracket is fixedly arranged horizontally on the side of the hopper;
[0011] The connecting frame is fixedly arranged on one end of the bracket close to the hopper, and a guide frame is vertically arranged on one side of the connecting frame close to the hopper;
[0012] The movable sleeve is slidably arranged on the periphery of the guide frame;
[0013] The lifting member is vertically arranged between the connecting frame and the movable sleeve, the fixed end of the lifting member is fixedly connected to the top of the guide frame, and the movable end is fixedly connected to the bottom of the movable sleeve;
[0014] The connecting plate is fixedly arranged on a side of the movable sleeve away from the lifting member. The plate surface of the connecting plate is always perpendicular to the ground, and the side thereof away from the lifting member is fixedly connected to the mold.
[0015] Furthermore, two vertical edges of the connecting plate are provided with C-shaped flanges close to the lifting member, and the flanges are clamped to the C-shaped structure of the vertical portion of the movable sleeve.
[0016] Furthermore, the connecting frame is a square frame structure as a whole, the bottom of which is fixedly connected to the upper end face of the bracket, and reinforcing ribs are provided on the inner circumference thereof, one end of the reinforcing rib is fixedly connected to the top of the connecting frame, and the other end is fixedly connected to the bottom of the connecting frame, and the rib length direction of the reinforcing rib is set at an angle to the frame length direction of the connecting frame.
[0017] Furthermore, a side surface of the guide frame of the 'S'-shaped structure close to the lifting member is integrally detachably connected to the connecting frame to form an L-shaped frame structure.
[0018] Furthermore, an adjustment component is fixedly provided between the connecting frame and the bracket;
[0019] Among them, the adjustment assembly includes a support plate, studs, connecting pipes, and bolts;
[0020] The support plate is fixedly arranged on the bottom of the connecting frame;
[0021] A plurality of studs are respectively arranged at the bottom of the support plate, one end of each stud is fixedly connected to the bottom of the support plate, and the other end is vertically downwardly arranged and spaced apart from the upper end surface of the bracket;
[0022] The connecting pipe is vertically arranged between the support plate and the bracket, and is sleeved around the periphery of the stud;
[0023] The bolt passes through the wall of the connecting pipe horizontally and meshes with the peripheral surface of the stud.
[0024] Furthermore, a pad is provided on one end face of the connecting plate away from the lifting member, one side face of the pad is fixedly connected to the corresponding plate face of the connecting plate, and the opposite side face is fixedly connected to the outer wall of the mold.
[0025] One or more technical solutions provided in the embodiments of the present invention have at least the following technical effects:
[0026] This application uses a lifting element to quickly raise and lower the mold, ensuring that the mold can be easily extracted and replaced from the reinforcement cage even when the paving height is limited. The connecting plate surface is always perpendicular to the ground, ensuring that the mold remains stable during the lifting process, avoiding mold tilting or shaking that may cause secondary construction, and improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments of the present invention or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0028] Figure 1 A schematic diagram of the structure in the assembled state provided by an embodiment of the present application;
[0029] Figure 2 for Figure 1 A partial enlarged view of area A in the middle;
[0030] Figure 3 A side view provided for an embodiment of the present application;
[0031] Figure 4 for Figure 3 A partial enlarged view of the middle B area;
[0032] Figure 5 A schematic diagram of the structure of the prior art provided in the embodiment of the present application.
[0033] Icons: 1-bracket; 2-mold; 3-hopper; 10-connecting frame; 11-guide frame; 12-moving sleeve; 13-lifting part; 14-connecting plate; 141-flanging; 15-reinforcement rib; 16-support plate; 17-stud; 18-connecting pipe; 19-bolt; 20-pad. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0035] In the description of the embodiments of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limitations on the present invention. The terms "first", "second" and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a communication between the internal parts of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present invention can be understood according to the specific circumstances.
[0036] Combine Figure 1-Figure 4 As shown, a slipform paver mold lifting device includes a bracket 1, a connecting frame 10, a movable sleeve 12, a lifting member 13 and a connecting plate 14; the bracket 1 is horizontally fixedly arranged on the side of the hopper 3; the connecting frame 10 is fixedly arranged at one end of the bracket 1 close to the hopper 3, and a guide frame 11 is vertically arranged on the side of the connecting frame 10 close to the hopper 3; the movable sleeve 12 is slidably arranged on the periphery of the guide frame 11; the lifting member 13 is vertically arranged between the connecting frame 10 and the movable sleeve 12, the fixed end of the lifting member 13 is fixedly connected to the top of the guide frame 11, and the movable end is fixedly connected to the bottom of the movable sleeve 12; the connecting plate 14 is fixedly arranged on the side of the movable sleeve 12 away from the lifting member 13, the plate surface of the connecting plate 14 is always perpendicular to the ground, and the side thereof away from the lifting member 13 is fixedly connected to the mold 2.
[0037] In the above scheme, the bracket 1 is fixed horizontally to the side of the hopper 3, serving as the support base of the entire lifting device. The connecting frame 10 is fixed to the end of the bracket 1 near the hopper 3, and a guide frame 11 is vertically arranged on it, providing a sliding track for the movable sleeve 12. The movable sleeve 12 is slidably arranged on the periphery of the guide frame 11 and is driven to move up and down on the guide frame 11 by the extension and contraction of the lifting member 13. The connecting plate 14 is fixed to the side of the movable sleeve 12 away from the lifting member 13 and is fixedly connected to the mold 2, ensuring that the mold 2 can be lifted up and down as the movable sleeve 12 moves.
[0038] When mold 2 needs to be lifted (for cleaning or paving a high structure), the movable end of lifting member 13 begins to retract, pushing movable sleeve 12 upward along guide frame 11. Pulled by lifting member 13, movable sleeve 12 lifts connecting plate 14 and mold 2 secured thereto. Because connecting plate 14 remains perpendicular to the ground, mold 2 remains stable during the lifting process, preventing tilting or shaking.
[0039] When the mold 2 needs to be lowered, the movable end of the lifting member 13 begins to extend, and the movable sleeve 12 moves downward along the guide frame 11 under the push of the lifting member 13. The movable sleeve 12 drives the connecting plate 14 and the mold 2 fixed thereon to descend together until they reach the desired position.
[0040] In this application, the mold 2 can be quickly raised and lowered by the lifting member 13, ensuring that the mold 2 can be easily extracted and replaced from the steel cage even when the paving height is limited. The surface of the connecting plate 14 is always perpendicular to the ground, ensuring that the mold 2 remains stable during the lifting process, preventing the mold 2 from tilting or shaking and causing secondary construction, thereby improving construction efficiency.
[0041] Two vertical sides of the connecting plate 14 close to the lifting member 13 are provided with C-shaped flanges 141 , and the flanges 141 are clamped to the C-shaped structure of the vertical portion of the moving sleeve 12 .
[0042] In the above solution, the C-shaped structure formed by connecting plate 14 tightly wraps around the vertical portion of movable sleeve 12, increasing the contact area between connecting plate 14 and movable sleeve 12, and improving the stability and strength of the connection between them. When lifting member 13 drives movable sleeve 12 up and down, the C-shaped connecting plate 14 effectively prevents movable sleeve 12 from shaking or shifting in the vertical direction, ensuring that mold 2 can be smoothly raised and lowered.
[0043] The connecting frame 10 is a square frame structure as a whole, and its bottom is fixedly connected to the upper end surface of the bracket 1. Reinforcing ribs 15 are provided on the inner circumference. One end of the reinforcing rib 15 is fixedly connected to the top of the connecting frame 10, and the other end is fixedly connected to the bottom of the connecting frame 10. The length direction of the reinforcing rib 15 is set at an angle to the length direction of the connecting frame 10.
[0044] In the above solution, the square frame structure of the connecting frame 10 enables the connecting frame 10 to maintain good stability and rigidity when bearing the gravity from the mold 2 and the lifting member 13, as well as various forces from the external environment. One end of the reinforcing rib 15 is fixedly connected to the top of the connecting frame 10, and the other end is fixedly connected to the bottom of the connecting frame 10, forming a stable triangular support structure to prevent the connecting frame 10 from deformation or damage. In addition, the rib length direction of the reinforcing rib 15 is set at an angle to the frame length direction of the connecting frame 10, which can enable the reinforcing rib 15 to better disperse and transmit the force from the mold 2 and the lifting member 13, thereby improving the load-bearing capacity of the connecting frame 10.
[0045] The side surface of the guide frame 11 of the Chinese-Symbol-shaped structure close to the lifting member 13 is detachably connected to the connecting frame 10 in an integral manner to form an L-shaped frame structure.
[0046] In the above scheme, the spherical "S"-shaped guide frame 11 effectively resists the forces from the movable sleeve 12 and the lifting member 13, while also providing a clear sliding track for the movable sleeve 12, ensuring the accuracy and stability of the movable sleeve 12 during the lifting process. The L-shaped frame structure formed by the integrally detachable connection between the guide frame 11 and the connecting frame 10 not only enhances the stability of the entire lifting device, but also allows the guide frame 11 to be more firmly fixed to the connecting frame 10, making it less likely to loosen or fall off.
[0047] An adjustment assembly is fixedly arranged between the connecting frame 10 and the bracket 1; wherein the adjustment assembly includes a support plate 16, a stud 17, a connecting pipe 18, and a bolt 19; the support plate 16 is fixedly arranged at the bottom of the connecting frame 10; a plurality of studs 17 are respectively arranged at the bottom of the support plate 16, one end of which is fixedly connected to the bottom of the support plate 16, and the other end is vertically downward and spaced from the upper end surface of the bracket 1; the connecting pipe 18 is vertically fixed between the support plate 16 and the bracket 1, and is sleeved on the periphery of the stud 17; the bolt 19 passes horizontally through the wall of the connecting pipe 18 and engages with the peripheral surface of the stud 17.
[0048] In the above solution, the support plate 16 is fixedly arranged at the bottom of the connecting frame 10, serving as the support base of the adjustment assembly. The stud 17 provides vertical adjustment space for the adjustment assembly, and the connecting tube 18 provides a guide for the up and down movement of the stud 17. When it is necessary to adjust the height between the connecting frame 10 and the bracket 1, the operator first loosens the bolt 19 on the connecting tube 18, and then drives the stud 17 up and down in the connecting tube 18 by rotating the bolt 19 (or using a special tool). Since the fit between the stud 17 and the connecting tube 18 is tight, the movement of the stud 17 will drive the support plate 16 and the connecting frame 10 to move up and down together. When the desired height is reached, stop turning the bolt 19.
[0049] In the above solution, the arrangement of the adjustment assembly allows for adjustable height between the connecting frame 10 and the bracket 1, thereby adapting to different construction environments and requirements. For example, at varying ground heights or for different mold 2 sizes, the adjustment assembly can be used to adjust the height of the lifting device a second time, ensuring smooth lifting and lowering of the mold 2, thereby reducing waiting time and adjustment time during construction.
[0050] A backing plate 20 is provided on the end face of the connecting plate 14 away from the lifting member 13 . One side of the backing plate 20 is fixedly connected to the corresponding plate surface of the connecting plate 14 , and the opposite side thereof is fixedly connected to the outer wall of the mold 2 .
[0051] In the above scheme, when the lifting member 13 drives the connecting plate 14 to move up and down, the connecting plate 14 transmits force to the mold 2 through the pad 20, avoiding the stress concentration phenomenon caused by the direct contact between the connecting plate 14 and the mold 2. The pad 20 serves as a buffer layer between the connecting plate 14 and the mold 2, which can effectively reduce the impact and vibration of the mold 2 during the lifting process, thereby extending the service life of the mold 2 and reducing the maintenance and replacement costs.
[0052] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other. Each embodiment focuses on the differences from other embodiments.
[0053] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the present application.
Claims
1. A mold lifting device for a slipform paver, characterized in that: It comprises a bracket (1), a connecting frame (10), a movable sleeve (12), a lifting member (13) and a connecting plate (14); The bracket (1) is fixedly arranged horizontally beside the hopper (3); The connecting frame (10) is fixedly arranged at one end of the bracket (1) close to the hopper (3), and a guide frame (11) is vertically arranged on one side of the connecting frame (10) close to the hopper (3); The movable sleeve (12) is slidably arranged on the periphery of the guide frame (11); The lifting member (13) is vertically arranged between the connecting frame (10) and the movable sleeve (12), the fixed end of the lifting member (13) is fixedly connected to the top of the guide frame (11), and the movable end is fixedly connected to the bottom of the movable sleeve (12); The connecting plate (14) is fixedly arranged on a side of the movable sleeve (12) away from the lifting member (13), the plate surface of the connecting plate (14) is always perpendicular to the ground, and the side thereof away from the lifting member (13) is fixedly connected to the mold (2).
2. The mold lifting device for a slipform paver according to claim 1, characterized in that: The connecting plate (14) is provided with a C-shaped flange (141) on a side close to the lifting member (13), and the flange (141) is clamped on the vertical portion of the movable sleeve (12).
3. The mold lifting device for a slipform paver according to claim 1, characterized in that: The connecting frame (10) is a square frame structure as a whole, the bottom of which is fixedly connected to the upper end surface of the bracket (1), and a reinforcing rib (15) is provided on the inner circumference thereof, one end of the reinforcing rib (15) is fixedly connected to the top of the connecting frame (10), and the other end is fixedly connected to the bottom of the connecting frame (10), and the rib length direction of the reinforcing rib (15) is arranged at an angle to the frame length direction of the connecting frame (10).
4. The mold lifting device for a slipform paver according to claim 1, characterized in that: The guide frame (11) of the spherical structure is detachably connected to the connecting frame (10) at one side thereof close to the lifting member (13), thereby forming an L-shaped frame structure.
5. The mold lifting device for a slipform paver according to claim 1, characterized in that: An adjustment component is fixedly arranged between the connecting frame (10) and the bracket (1); The adjustment assembly includes a support plate (16), a stud (17), a connecting pipe (18), and a bolt (19); The support plate (16) is fixedly arranged on the bottom of the connecting frame (10); A plurality of studs (17) are respectively arranged at the bottom of the support plate (16), one end of each stud is fixedly connected to the bottom of the support plate (16), and the other end is vertically downwardly arranged and spaced apart from the upper end surface of the bracket (1); The connecting pipe (18) is vertically arranged between the support plate (16) and the bracket (1), and is sleeved around the circumference of the stud (17); The bolt (19) passes horizontally through the wall of the connecting pipe (18) and engages with the peripheral surface of the stud (17) in a toothed manner.
6. The mold lifting device for a slipform paver according to claim 1, characterized in that: A pad (20) is provided on one end face of the connecting plate (14) away from the lifting member (13); one side face of the pad (20) is fixedly connected to the corresponding plate face of the connecting plate (14), and the opposite side face is fixedly connected to the outer wall of the mold (2).