Poison filtering box filling machine

Abstract

The utility model discloses a poison filtering box filling machine, which relates to the technical field of filling machines, and comprises an iron square tube rack, a station divider is fixedly arranged on the upper surface of the iron square tube rack, the output end of the station divider is fixedly connected with a turntable, and a plurality of combined clamps are fixedly arranged on the upper surface of the turntable. An air source duplex piece is fixedly mounted on the left side surface of the iron square tube rack; an iron square tube bottom frame is arranged on the left side of the iron square tube rack, and a plurality of damping rubber pads are fixedly mounted at the bottom of the iron square tube bottom frame through a plurality of foot cups. Automatic feeding and discharging of the box body, vibration flattening of activated carbon and automatic assembling and ultrasonic welding between the cover and the box body are integrated, so that the overall production efficiency and quality of the poison filtering box can be effectively improved, and the workload of workers can be effectively relieved; and the practicability and convenience of the whole device are effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of filling machine technology, specifically a filter cartridge filling machine. Background Technology

[0002] The filter cartridge is an important component of gas masks in personal protective equipment. It is the filter element of the gas mask that filters toxic gases. According to the application and working environment, the filter cartridge can be divided into dust filter cartridges and gas filter cartridges. The dust filter cartridge generally consists of three parts: the filter cartridge body, the filter cotton, and the filter cotton cover. When producing the filter cartridge for the gas mask, activated carbon needs to be filled, which requires the use of a filter cartridge filling machine.

[0003] Traditional filling machines typically require manual addition of activated carbon to the cartridges by workers. While this method is effective, it is time-consuming and labor-intensive, reducing filling efficiency and increasing the workload for workers. Furthermore, the manual loading and unloading of the filled cartridges further reduces filling efficiency and overall production efficiency.

[0004] Based on this, a filter cartridge filling machine is now available, which can eliminate the drawbacks of existing devices. Utility Model Content

[0005] The purpose of this invention is to provide a filter cartridge filling machine to solve the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] The filter cartridge filling machine includes a square iron frame, a station divider is fixedly installed on the upper surface of the square iron frame, a turntable is fixedly connected to the output end of the station divider, multiple combined clamps are fixedly installed on the upper surface of the turntable, and an air source dual unit is fixedly installed on the left side surface of the square iron frame.

[0008] The left side of the iron square tube frame is equipped with an iron square tube base frame. Multiple shock-absorbing rubber pads are fixedly installed at the bottom of the iron square tube base frame by multiple foot cups. Multiple rubber wheels are fixedly connected to the bottom of the iron square tube base frame. A vibratory feeder is installed on the upper surface of the iron square tube base frame.

[0009] An automatic feeding assembly is installed on the upper surface of the iron square tube frame and is used for automatic feeding of the bottom box;

[0010] An automatic filling component is located behind the automatic feeding component and is used for the automatic filling of activated carbon.

[0011] The leveling component is located on the right side of the automatic filling component and is used to level the activated carbon.

[0012] The cover material assembly component is located to the right of the vibrating and leveling component and is positioned opposite to the automatic feeding component. It is used to improve the overall accuracy of the device.

[0013] The ultrasonic welding assembly for the lid is located in front of the lid material assembly assembly and is positioned opposite to the automatic filling assembly; it is used for welding.

[0014] An automatic feeding component is positioned between the automatic feeding component and the cover ultrasonic welding component, and is used for automatic feeding.

[0015] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0016] In one alternative embodiment: the automatic feeding assembly includes a first iron square tube column disposed above the iron square tube frame, the bottom of the first iron square tube column being fixedly connected to the upper surface of the iron square tube frame, a first servo motor being fixedly installed on the rear surface of the first iron square tube column, a first cam module being fixedly connected to the output shaft of the first servo motor, a first pneumatic gripper being fixedly installed at the bottom of the first cam module, and two parallel conveyor belts being disposed directly below the first pneumatic gripper, the bottom of the two parallel conveyor belts being fixedly connected to the upper surface of the iron square tube frame, a first AC motor being fixedly installed on the rear surface of the two parallel conveyor belts, and a first detection optical fiber being fixedly installed on the upper surface of the two parallel conveyor belts on the side near the turntable.

[0017] In one alternative embodiment: the automatic filling assembly includes a support frame mounted above the square tube machine frame, the support frame being movably connected to the square tube machine frame via a first adjusting handle, a guide rail fixedly connected to the upper surface of the support frame, a hopper fixedly connected to the middle of the upper surface of the guide rail, a first push plate slidably connected inside the guide rail, a second servo motor fixedly mounted at the bottom of the guide rail, the second servo motor being connected to the first push plate via a gear and rack transmission, a first air vibrator fixedly connected to the bottom of the support frame, a third servo motor fixedly connected to the upper surface of the guide rail near the turntable, a baffle fixedly mounted on the output shaft of the third servo motor via a transmission component, a metering cup fixedly mounted at the bottom of the guide rail near the turntable, a first electric vibrator located below the turntable, a first base plate fixedly connected to the bottom of the first electric vibrator, a first guide rod cylinder located below the first base plate, the bottom of the first guide rod cylinder fixedly connected to the upper surface of the square tube machine frame, the telescopic end of the first guide rod cylinder fixedly connected to the bottom of the first base plate, and a second detection optical fiber fixedly connected to the outside of the hopper near the guide rail.

[0018] In one alternative embodiment: the vibratory leveling assembly includes an aluminum profile column mounted above a steel square tube frame. The bottom of the aluminum profile column is fixedly connected to the upper surface of the steel square tube frame. A second guide rod cylinder is fixedly installed on the upper surface of the aluminum profile column. A second base plate is fixedly connected to the telescopic end of the second guide rod cylinder. A second electric vibrator is fixedly connected to the upper surface of the second base plate. A movable plate is slidably connected to the outside of the aluminum profile column. A lead screw is rotatably connected to the bottom of the aluminum profile column. The top end of the lead screw extends to the outside of the aluminum profile column and is fixedly connected to a second adjusting handle. The movable plate is threadedly connected to the lead screw. A guide groove for the movable plate to move is opened inside the aluminum profile column. A mounting hole for installing a first cylinder is opened through the upper surface of the movable plate on the side near the turntable. A pressure plate is fixedly connected to the telescopic end of the first cylinder. A second electric vibrator is fixedly installed in the middle of the upper surface of the pressure plate.

[0019] In one alternative embodiment: the cover material assembly assembly includes a second iron square tube column disposed above the iron square tube frame. The bottom of the second iron square tube column is fixedly connected to the upper surface of the iron square tube frame. A fourth servo motor is fixedly installed on the rear surface of the second iron square tube column. A second cam module is fixedly connected to the output shaft of the fourth servo motor. A second pneumatic gripper and a third pneumatic gripper are fixedly installed on the bottom of the second cam module. A fixing frame is fixedly installed on the rear surface of the iron square tube frame. A second cylinder is fixedly connected to the bottom of the fixing frame. A synchronous belt module is fixedly connected to the upper surface of the fixing frame. A third detection optical fiber is fixedly installed on the rear surface of the synchronous belt module. An upper frame is fixedly connected to the upper surface of the iron square tube frame. The upper surface of the upper frame is symmetrically provided with third cylinders.

[0020] In one alternative embodiment: the ultrasonic welding assembly for the cover includes a connecting frame positioned above the iron square tube frame. The bottom of the connecting frame is fixedly connected to the upper surface of the iron square tube frame. A mounting frame is fixedly connected to the upper surface of the connecting frame. A top frame is fixedly connected to the right side of the upper surface of the mounting frame. A fifth servo motor is fixedly mounted at the bottom of the top frame. A mounting hole for mounting a precision lead screw is provided through the middle of the upper surface of the mounting frame. The output shaft of the fifth servo motor and the precision lead screw are connected by a synchronous belt and a pulley drive. A transducer is fixedly mounted on the upper surface of the mounting frame. A mold is fixedly mounted at the bottom of the transducer. A heat sink is fixedly mounted on the side of the mounting frame near the turntable. A cooling fan is symmetrically arranged inside the heat sink. Two cooling fans are located on one side of the transducer and the mold, respectively. A top plate cylinder is fixedly mounted on the upper surface of the connecting frame. A second push plate is fixedly mounted on the telescopic end of the top plate cylinder.

[0021] In one alternative: the automatic feeding assembly includes a third iron square tube column set above the iron square tube frame, a sixth servo motor fixedly installed on the left side surface of the third iron square tube column, a third cam module fixedly installed on the output shaft of the sixth servo motor, a fourth pneumatic gripper fixedly installed at the bottom of the third cam module, a discharge conveyor belt fixedly connected to the upper surface of the iron square tube frame, and a second AC motor fixedly installed on the left side surface of the discharge conveyor belt near the turntable.

[0022] In one alternative: a dust collection hopper is fixedly connected to the upper surface of the square iron tube frame, the dust inlet of the dust collection hopper is located on the right side of the connecting frame, a high-flow fan is fixedly installed on the right side of the square iron tube frame, the air inlet of the high-flow fan is connected to the inside of the dust collection hopper through a dust collection pipe, and the air outlet of the high-flow fan is connected to a dust collection bag.

[0023] In one alternative: the upper surfaces of both the steel square tube frame and the steel square tube base frame are covered with safety covers.

[0024] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0025] 1. This utility model, through the setting of an automatic feeding component, can effectively perform automatic feeding of the bottom box without the need for manual feeding by staff, thus effectively improving the feeding efficiency of the bottom box, reducing the workload of staff, and improving the filling efficiency of activated carbon.

[0026] 2. This utility model, through the setting of an automatic filling component, can conveniently and effectively fill activated carbon into the bottom box, while avoiding blockage during the filling process. It effectively improves the filling efficiency and effect of activated carbon, enhances the stability of activated carbon during the filling process, and improves the flatness after filling.

[0027] 3. By setting up a leveling component, this utility model can effectively level the activated carbon inside the bottom box, thereby further improving the flatness of the activated carbon after it is filled into the bottom box and improving the overall quality of the filter box after production.

[0028] 4. By setting up the assembly component with the lid as part of the device, the entire device can be produced without stopping the machine, which effectively improves the overall production efficiency of the filter box and also improves the overall precision of the device.

[0029] 5. By setting up the ultrasonic welding component of the cover, this utility model enables the transducer and mold to automatically descend for welding, and at the same time enables the transducer and mold to automatically reset, further improving the overall automation of the device.

[0030] 6. This utility model, through the setting of the automatic feeding component, can conveniently and effectively automatically feed the finished filter cartridges without the need for manual operation by staff, thereby further improving the overall production efficiency of the filter cartridges, reducing the workload of staff, and enhancing the overall practicality and convenience of the device. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0032] Figure 2 This is a top view of the structure of this utility model.

[0033] Figure 3 This is a schematic diagram of the structure of the vibratory feeder in this utility model;

[0034] Figure 4 This is a schematic diagram of the automatic feeding component in this utility model;

[0035] Figure 5 This is a schematic diagram of the automatic filling component in this utility model;

[0036] Figure 6 This is a schematic diagram of the structure of the vibration leveling component in this utility model;

[0037] Figure 7 This is a schematic diagram of the structure of the lid assembly component in this utility model;

[0038] Figure 8 This is a schematic diagram of the ultrasonic welding assembly for the lid in this utility model;

[0039] Figure 9 This is a schematic diagram of the automatic feeding component in this utility model;

[0040] Figure 10 This is a schematic diagram of the workstation divider in this utility model;

[0041] Figure 11 This is a schematic diagram of the structure of the large flow fan of this utility model;

[0042] Figure 12 This is a schematic diagram of the structure of the safety cover after installation in this utility model.

[0043] Figure label annotations:

[0044] 1. Steel square tube frame; 2. Hopper; 3. Steel square tube base frame; 4. Foot cup; 5. Shock-absorbing rubber pad; 6. Rubber wheel; 7. Vibratory feeder; 8. Turntable; 9. Automatic feeding assembly; 10. Automatic filling assembly; 11. Vibration leveling assembly; 12. Lid assembly assembly; 13. Lid ultrasonic welding assembly; 14. Automatic unloading assembly; 15. First steel square tube column; 16. First servo motor; 17. First cam module; 18. First pneumatic gripper; 19. Double parallel conveyor belt; 20. First... 21. Detection fiber; 22. First AC motor; 23. Combined fixture; 24. Support frame; 25. First adjusting handle; 26. Guide rail; 27. First push plate; 28. Second servo motor; 29. ​​First pneumatic vibrator; 30. First guide rod cylinder; 31. First base plate; 32. First electric vibrator; 33. Baffle; 34. Metering cup; 35. Third servo motor; 36. Aluminum profile column; 37. Moving plate; 38. Second adjusting handle; 39. First cylinder; 40. Second pneumatic vibrator; 41. Pressure plate ; 42. Second guide rod cylinder; 43. Second base plate; 44. Second electric vibrator; 45. Second iron square tube column; 46. Fourth servo motor; 47. Second cam module; 48. Second pneumatic gripper; 49. Third pneumatic gripper; 50. Fixing frame; 51. Second cylinder; 52. Synchronous belt module; 53. Upper frame; 54. Third cylinder; 55. Connecting frame; 56. Mounting frame; 57. Top frame; 58. Fifth servo motor; 59. Synchronous belt; 60. Precision lead screw; 61. Transducer; 62. Dispersant 63. Heated frame; 64. Cooling fan; 65. Mold; 66. Top plate cylinder; 67. Dust collection hopper; 68. Third iron square tube column; 69. Sixth servo motor; 70. Parallelogram mechanism; 71. Fourth pneumatic gripper; 72. Discharge conveyor belt; 73. Second AC motor; 74. Air source dual unit; 75. Station divider; 76. High-flow fan; 77. Dust collection pipe; 78. Dust collection bag; 79. Safety cover; 80. Second push plate; 81. Second detection fiber optic cable; 82. Third detection fiber optic cable. Detailed Implementation

[0045] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0046] In one embodiment, such as Figures 1-12 As shown, the filter cartridge filling machine includes a square iron frame 1. A station divider 74 is fixedly installed on the upper surface of the square iron frame 1. A turntable 8 is fixedly connected to the output end of the station divider 74. Multiple combination clamps 22 are fixedly installed on the upper surface of the turntable 8. An air source dual unit 73 is fixedly installed on the left side surface of the square iron frame 1.

[0047] The left side of the iron square tube frame 1 is provided with an iron square tube base frame 3. Multiple shock-absorbing rubber pads 5 are fixedly installed on the bottom of the iron square tube base frame 3 by multiple foot cups 4. Multiple rubber wheels 6 are fixedly connected to the bottom of the iron square tube base frame 3. A vibratory plate 7 is installed on the upper surface of the iron square tube base frame 3.

[0048] Automatic feeding assembly 9 is installed on the upper surface of the iron square tube frame 1 and is used for automatic feeding of the bottom box;

[0049] An automatic filling component 10 is located behind the automatic feeding component 9 and is used for automatic filling of activated carbon.

[0050] The leveling component 11 is located on the right side of the automatic filling component 10 and is used to level the activated carbon.

[0051] The lid feeding assembly 12 is located to the right of the vibrating and leveling assembly 11 and is positioned opposite to the automatic feeding assembly 9, and is used to improve the overall accuracy of the device;

[0052] The lid ultrasonic welding assembly 13 is located in front of the lid material assembly assembly 12 and is positioned opposite to the automatic filling assembly 10, and is used for welding.

[0053] An automatic feeding component 14 is disposed between the automatic feeding component 9 and the cover ultrasonic welding component 13, and is used for automatic feeding.

[0054] In this embodiment, the automatic feeding component 9, automatic filling component 10, and automatic unloading component 14 enable the device to automatically fill activated carbon and automatically unload the cartridges, eliminating the need for manual operation. This effectively improves the filling efficiency of activated carbon and reduces the workload of operators, enhancing the overall practicality and convenience of the device. The vibration leveling component 11 effectively levels the activated carbon filled into the cartridges, thereby improving the overall production quality of the filter cartridges. The lid assembly component 12 enables the device to produce the filter cartridges without stopping the machine. The ultrasonic welding component 13 allows the transducer 61 and mold 64 to be welded downwards, and also allows the transducer 61 and mold 64 to be reset, further enhancing the automation and practicality of the device.

[0055] In one embodiment, such as Figure 1 , Figure 2 and Figure 4As shown, the automatic feeding assembly 9 includes a first iron square tube column 15 disposed above the iron square tube frame 1. The bottom of the first iron square tube column 15 is fixedly connected to the upper surface of the iron square tube frame 1. A first servo motor 16 is fixedly installed on the rear surface of the first iron square tube column 15. The output shaft of the first servo motor 16 is fixedly connected to a first cam module 17. A first pneumatic gripper 18 is fixedly installed at the bottom of the first cam module 17. Two parallel conveyor belts 19 are disposed directly below the first pneumatic gripper 18. The bottom of the two parallel conveyor belts 19 is fixedly connected to the upper surface of the iron square tube frame 1. A first AC motor 21 is fixedly installed on the rear surface of the two parallel conveyor belts 19. A first detection optical fiber 20 is fixedly installed on the upper surface of the two parallel conveyor belts 19 near the turntable 8. When automatic feeding of the box is required... During the feeding process, the material is fed onto the double parallel conveyor belt 19 via the vibratory feeder 7 (or manually). Since the double parallel conveyor belt 19 is driven by the first AC motor 21, the box can be automatically fed through the double parallel conveyor belt 19 without manual operation. The first detection fiber optic cable 20 can detect whether the box has been conveyed to the correct position. When the box is in position, the first servo motor 16 will drive the first cam module 17 to start running. The first cam module 17 will then drive the first pneumatic gripper 18 to move downwards for clamping. After the first pneumatic gripper 18 has clamped the box, the first cam module 17 will rise, then move horizontally, and then descend, so that the box clamped by the first pneumatic gripper 18 can be released into the combined clamp 22 on the upper surface of the turntable 8.

[0056] In one embodiment, such as Figure 1 , Figure 2 and Figure 5As shown, the automatic filling assembly 10 includes a support frame 23 located behind the first iron square tube column 15. The support frame 23 is movably connected to the iron square tube frame 1 via a first adjusting handle 24. A guide rail 25 is fixedly connected to the upper surface of the support frame 23, and a hopper 2 is fixedly connected to the middle of the upper surface of the guide rail 25. A first push plate 26 is slidably connected inside the guide rail 25. A second servo motor 27 is fixedly installed at the bottom of the guide rail 25. The second servo motor 27 and the first push plate 26 are connected via a gear and rack transmission. The bottom of the support frame 23... A first air vibrator 28 is fixedly connected. A third servo motor 34 is fixedly connected to the upper surface of the guide rail 25 near the turntable 8. A baffle 32 is fixedly installed on the output shaft of the third servo motor 34 through a transmission component. A metering cup 33 is fixedly installed on the bottom of the guide rail 25 near the turntable 8. A first electric vibrator 31 is provided below the turntable 8. A first base plate 30 is fixedly connected to the bottom of the first electric vibrator 31. A first guide rod cylinder 29 is provided below the first base plate 30. The bottom of the first guide rod cylinder 29 is fixedly connected to the upper surface of the iron square tube frame 1. The telescopic end of the guide rod cylinder 29 is fixedly connected to the bottom of the first base plate 30. A second detection fiber optic cable 80 is fixedly connected to the outside of the hopper 2 near the guide rail 25. When automatic filling of activated carbon is required, the activated carbon is first manually placed into the hopper 2. At this time, the second detection fiber optic cable 80 will detect whether the activated carbon in the hopper 2 is in place. When the activated carbon is in place, the second servo motor 27 starts running. The second servo motor 27 drives the rack and pinion transmission, causing the first push plate 26 to move synchronously in a straight line. The pusher plate 26 will discharge activated carbon into the metering cup 33. After the activated carbon enters the metering cup 33, the first guide rod cylinder 29 will start to operate. At this time, the first guide rod cylinder 29 will drive the combined clamp 22 and the box to rise synchronously. At the same time, the first electric vibrator 31 will open, and the third servo motor 34 will drive the baffle 32 to open for filling. After the activated carbon is filled, the first guide rod cylinder 29 will descend, and the first electric vibrator 31 will close. The baffle 32 and the first pusher plate 26 will return to their original positions. At this time, the activated carbon can be automatically filled.

[0057] In one embodiment, such as Figure 1 , Figure 2 and Figure 6As shown, the vibratory leveling assembly 11 includes an aluminum profile column 36 located on the right side of the support frame 23. The bottom of the aluminum profile column 36 is fixedly connected to the upper surface of the iron square tube frame 1. A second guide rod cylinder 42 is fixedly installed on the upper surface of the aluminum profile column 36. A second base plate 43 is fixedly connected to the telescopic end of the second guide rod cylinder 42. A second electric vibrator 44 is fixedly connected to the upper surface of the second base plate 43. A movable plate 37 is slidably connected to the outside of the aluminum profile column 36. A lead screw is rotatably connected to the bottom of the aluminum profile column 36. The top end of the lead screw extends to the outside of the aluminum profile column 36 and is fixedly connected to a second adjusting handle 38. The movable plate 37 is threadedly connected to the lead screw. A guide groove for the movable plate 37 to move is opened inside the aluminum profile column 36. A through-hole for mounting is opened on the upper surface of the movable plate 37 near the turntable 8. The mounting hole of the first cylinder 39 is fixedly connected to the extension end of the first cylinder 39, and a pressure plate 41 is fixedly installed on the middle of the upper surface of the pressure plate 41. When it is necessary to vibrate and level the activated carbon inside the box, the second guide rod cylinder 42 starts to run. At this time, the second guide rod cylinder 42 will drive the combined clamp 22 and the box to rise synchronously. At the same time, the second electric vibrator 44 starts to run and will vibrate the material. While the second electric vibrator 44 is running, the first cylinder 39 will press down to the position, the second air vibrator 40 will open and start vibrating the material. After the activated carbon vibration is completed, the first cylinder 39 and the second guide rod cylinder 42 will return to their original positions, and the second air vibrator 40 and the second electric vibrator 44 will close. At this time, the activated carbon inside the box can be vibrated to improve the production effect of the filter box.

[0058] In one embodiment, such as Figure 1 , Figure 2 and Figure 7As shown, the cover assembly 12 includes a second iron square tube column 45 located on the right side of the aluminum profile column 36. The bottom of the second iron square tube column 45 is fixedly connected to the upper surface of the iron square tube frame 1. A fourth servo motor 46 is fixedly installed on the rear surface of the second iron square tube column 45. A second cam module 47 is fixedly connected to the output shaft of the fourth servo motor 46. A second pneumatic gripper 48 and a third pneumatic gripper 49 are fixedly installed at the bottom of the second cam module 47. A fixing frame 50 is fixedly installed on the rear surface of the iron square tube frame 1. A second cylinder 51 is fixedly connected to the bottom of the fixing frame 50. A synchronous belt module 52 is fixedly connected to the upper surface of the fixing frame 50. A third detection optical fiber 81 is fixedly installed on the rear surface of the synchronous belt module 52. The upper surface of the iron square tube frame 1 is fixedly connected to the upper frame 53. The upper surface of the upper frame 53 is symmetrically equipped with the third cylinder 54. When the worker adds activated carbon into the hopper 2, the second cylinder 51 starts to run. The second cylinder 51 drives the synchronous belt module 52 to start running synchronously. At this time, the synchronous belt module 52 pushes the material upward. When the third detection fiber optic 81 detects that the material has been pushed into place, the fourth servo motor 46 drives the second cam module 47 to drive the second gripper 48 and the third gripper 49 to clamp the material synchronously downward. After the second gripper 48 and the third gripper 49 have finished clamping the material, the second cam module 47 rises, then moves horizontally, and then falls to release the material into the secondary alignment position and the combined clamp 22. The third cylinder 54 then aligns the product.

[0059] In one embodiment, such as Figure 1 , Figure 2 and Figure 8As shown, the ultrasonic welding assembly 13 for the cover includes a connecting frame 55 located on the front side of the second iron square tube column 45. The bottom of the connecting frame 55 is fixedly connected to the upper surface of the iron square tube frame 1. A mounting frame 56 is fixedly connected to the upper surface of the connecting frame 55. A top frame 57 is fixedly connected to the right side of the upper surface of the mounting frame 56. A fifth servo motor 58 is fixedly mounted at the bottom of the top frame 57. A mounting hole for mounting a precision lead screw 60 is opened through the middle of the upper surface of the mounting frame 56. The output shaft of the fifth servo motor 58 and the precision lead screw 60 are connected by a synchronous belt 59 and a pulley. A transducer 61 is fixedly mounted on the upper surface of the mounting frame 56. A mold 64 is fixedly mounted at the bottom of the transducer 61. A mounting bracket 64 is fixedly mounted on the side of the mounting frame 56 near the turntable 8. The device is equipped with a heat sink 62, and symmetrical cooling fans 63 are arranged inside the heat sink 62. The two cooling fans 63 are located on one side of the transducer 61 and the mold 64, respectively. A top plate cylinder 65 is fixedly installed on the upper surface of the connecting frame 55. A second push plate 79 is fixedly installed on the telescopic end of the top plate cylinder 65. The top plate cylinder 65 pushes the second push plate 79 to rise. The second push plate 79 then drives the combined clamp 22 and the box to rise synchronously. At this time, the fifth servo motor 58 starts to run. The fifth servo motor 58 drives the precision lead screw 60 to rotate synchronously through the synchronous belt 59, driving the transducer 61 and the mold 64 to perform downward welding synchronously. After welding, the transducer 61 and the mold 64 will rise to return to their original positions. The second push plate 79 will also return to its original position synchronously.

[0060] In one embodiment, such as Figure 1 , Figure 2 and Figure 9 As shown, the automatic feeding assembly 14 includes a third iron square tube column 67 disposed between the first iron square tube column 15 and the connecting frame 55. A sixth servo motor 68 is fixedly installed on the left side surface of the third iron square tube column 67. A parallelogram mechanism 69 is fixedly installed on the output shaft of the sixth servo motor 68. A fourth pneumatic gripper 70 is fixedly installed at the bottom of the parallelogram mechanism 69. A discharge conveyor belt 71 is fixedly connected to the upper surface of the iron square tube frame 1. A second A is fixedly installed on the left side surface of the discharge conveyor belt 71 near the turntable 8. After the activated carbon filling is completed, the sixth servo motor 68 starts running. At this time, the sixth servo motor 68 will drive the parallelogram mechanism 69 to drive the fourth air gripper 70 to move downward for material clamping. After the fourth air gripper 70 clamps the box, the parallelogram mechanism 69 will then move upward, horizontally, and downward. At this time, the box can be discharged onto the discharge conveyor belt 71, which is driven by the second AC motor 72. At this time, the entire filter box can be discharged.

[0061] In one embodiment, such as Figure 1 , Figure 2 , Figure 8 and Figure 11As shown, a dust collection hopper 66 is fixedly connected to the upper surface of the iron square tube frame 1. The dust inlet of the dust collection hopper 66 is located on the right side of the connecting frame 55. A high-flow fan 75 is fixedly installed on the right side of the iron square tube frame 1. The air inlet of the high-flow fan 75 is connected to the inside of the dust collection hopper 66 through the dust collection pipe 76. The air outlet of the high-flow fan 75 is connected to the dust collection bag 77. During the overall production process of the filter box, dust and other impurities will exist in the activated carbon. At this time, the high-flow fan 75 starts to run. The high-flow fan 75 can suck the dust and other impurities in the activated carbon into the dust collection pipe 76 through the dust collection hopper 66 and then transfer them to the inside of the dust collection bag 77. At this time, the dust and other impurities contained in the activated carbon can be adsorbed and treated, thereby effectively improving the quality of the activated carbon and the overall quality of the filter box after production.

[0062] In one embodiment, such as Figure 12 As shown, the upper surfaces of both the iron square tube frame 1 and the iron square tube base frame 3 are covered with safety covers 78. By setting the safety covers 78, the safety factor of the whole device during operation can be effectively improved, and the noise generated by the whole device during operation can be effectively reduced, further improving the practicality of the whole device.

[0063] The above embodiments disclose a filter cartridge filling machine. This device, through the design of the turntable 8, integrates automatic activated carbon filling, leveling, automatic assembly and ultrasonic welding of the lid and cartridge, and automatic loading and unloading into one unit. This not only effectively improves the overall production quality and efficiency of the filter cartridges but also effectively reduces the workload of workers, significantly enhancing the overall practicality and convenience of the device. Furthermore, the dust-collecting structure effectively adsorbs and cleans dust and other impurities trapped in the activated carbon, further improving the overall quality of the activated carbon. Moreover, the safety cover 78 effectively enhances the safety factor of the device during operation and reduces the noise generated during operation, further improving the overall environmental friendliness and practicality of the device.

[0064] The above are merely specific embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. Filter canning machine comprising a square iron frame (1), characterized in that, The upper surface of the iron square pass machine frame (1) is fixedly installed with a station divider (74), the output end of the station divider (74) is fixedly connected with a rotating disc (8), the upper surface of the rotating disc (8) is fixedly installed with a plurality of combined clamps (22), and the left surface of the iron square pass machine frame (1) is fixedly installed with an air source two connecting piece (73). The left side of the iron square pass machine frame (1) is provided with an iron square pass chassis (3), the bottom of the iron square pass chassis (3) is fixedly installed with a plurality of shock-absorbing rubber pads (5) through a plurality of foot cups (4), the bottom of the iron square pass chassis (3) is fixedly connected with a plurality of rubber wheels (6), and the upper surface of the iron square pass chassis (3) is installed with a vibrating disc (7). An automatic feeding assembly (9) is arranged on the upper surface of the iron square pass machine frame (1) and is used for automatically feeding the bottom box. An automatic filling assembly (10) is arranged on the rear side of the automatic feeding assembly (9) and is used for automatically filling the activated carbon. A vibrating assembly (11) is arranged on the right side of the automatic filling assembly (10) and is used for vibrating the activated carbon. A lid incoming assembly assembly (12) is arranged on the right side of the vibrating assembly (11) and is opposite to the automatic feeding assembly (9), and is used for improving the precision of the whole device. A lid ultrasonic welding assembly (13) is arranged on the front side of the lid incoming assembly assembly (12) and is opposite to the automatic filling assembly (10), and is used for welding. An automatic discharging assembly (14) is arranged between the automatic feeding assembly (9) and the lid ultrasonic welding assembly (13) and is used for automatic discharging.

2. The canister filler of claim 1, wherein, The automatic feeding assembly (9) comprises a first iron square pass column (15) arranged above the iron square pass machine frame (1), the bottom of the first iron square pass column (15) is fixedly connected with the upper surface of the iron square pass machine frame (1), the rear surface of the first iron square pass column (15) is fixedly installed with a first servo motor (16), the output shaft of the first servo motor (16) is fixedly connected with a first cam module (17), the bottom of the first cam module (17) is fixedly installed with a first air claw (18), the lower side of the first air claw (18) is provided with a double parallel conveying belt (19), the bottom of the double parallel conveying belt (19) is fixedly connected with the upper surface of the iron square pass machine frame (1), the rear surface of the double parallel conveying belt (19) is fixedly installed with a first AC motor (21), and the upper surface of one side of the double parallel conveying belt (19) close to the rotating disc (8) is fixedly installed with a first detection optical fiber (20).

3. The canister filler of claim 1, wherein, The automatic filling assembly (10) comprises a support frame (23) arranged at the back side of the first iron square column (15), the support frame (23) is movably connected with the iron square frame (1) through a first adjusting handle (24), the upper surface of the support frame (23) is fixedly connected with a guide rail (25), the middle part of the upper surface of the guide rail (25) is fixedly connected with a hopper (2), the inside of the guide rail (25) is slidably connected with a first push plate (26), the bottom of the guide rail (25) is fixedly installed with a second servo motor (27), the second servo motor (27) is drivingly connected with the first push plate (26) through gear and rack transmission, the bottom of the support frame (23) is fixedly connected with a first air vibrator (28), the upper surface of the side of the guide rail (25) close to the turntable (8) is fixedly connected with a third servo motor (34), the output shaft of the third servo motor (34) is fixedly installed with a baffle (32) through a transmission member, the bottom of the side of the guide rail (25) close to the turntable (8) is fixedly installed with a quantitative cup (33), the lower side of the turntable (8) is provided with a first electric vibrator (31), the bottom of the first electric vibrator (31) is fixedly connected with a first bottom plate (30), the lower side of the first bottom plate (30) is provided with a first guide rod air cylinder (29), the bottom of the first guide rod air cylinder (29) is fixedly connected with the upper surface of the iron square frame (1), the telescopic end of the first guide rod air cylinder (29) is fixedly connected with the bottom of the first bottom plate (30), the outside of the end of the hopper (2) close to the guide rail (25) is fixedly connected with a second detection optical fiber (80).

4. The canister filler of claim 1, wherein, The vibration flattening assembly (11) comprises an aluminum profile column (36) arranged at the right side of the support frame (23), the bottom of the aluminum profile column (36) is fixedly connected with the upper surface of the iron square frame (1), the upper surface of the aluminum profile column (36) is fixedly installed with a second guide rod air cylinder (42), the telescopic end of the second guide rod air cylinder (42) is fixedly connected with a second bottom plate (43), the upper surface of the second bottom plate (43) is fixedly connected with a second electric vibrator (44), the outside of the aluminum profile column (36) is slidably connected with a moving plate (37), the inside bottom end of the aluminum profile column (36) is rotatably connected with a lead screw, the top end of the lead screw extends to the outside of the aluminum profile column (36) and is fixedly connected with a second adjusting handle (38), the moving plate (37) is threadedly connected with the lead screw, the inside of the aluminum profile column (36) is provided with a guide groove for the movement of the moving plate (37), the upper surface of the side of the moving plate (37) close to the turntable (8) is provided with a mounting hole for mounting a first air cylinder (39), the telescopic end of the first air cylinder (39) is fixedly connected with a pressing plate (41), the upper surface of the middle part of the pressing plate (41) is fixedly installed with a second air vibrator (40).

5. The canister filler of claim 1, wherein, The cover raw material assembly component (12) comprises a second iron square column (45) arranged on the right side of the aluminum profile stand column (36), the bottom of the second iron square column (45) is fixedly connected with the upper surface of the iron square frame (1), the rear surface of the second iron square column (45) is fixedly installed with a fourth servo motor (46), the output shaft of the fourth servo motor (46) is fixedly connected with a second cam module (47), the bottom of the second cam module (47) is fixedly installed with a second air claw (48) and a third air claw (49) respectively, the rear surface of the iron square frame (1) is fixedly installed with a fixed frame (50), the bottom of the fixed frame (50) is fixedly connected with a second air cylinder (51), the upper surface of the fixed frame (50) is fixedly connected with a synchronous belt module (52), the rear surface of the synchronous belt module (52) is fixedly installed with a third detection optical fiber (81), the upper surface of the iron square frame (1) is fixedly connected with an upper frame (53), and the upper surface of the upper frame (53) is symmetrically provided with a third air cylinder (54).

6. The canister filler of claim 1, wherein, The cover ultrasonic welding assembly (13) comprises a connecting frame (55) arranged on the front side of the second iron square column (45), the bottom of the connecting frame (55) is fixedly connected with the upper surface of the iron square frame (1), the upper surface of the connecting frame (55) is fixedly connected with a mounting frame (56), the upper surface of the mounting frame (56) is fixedly connected with a top frame (57) on the right side, the bottom of the top frame (57) is fixedly installed with a fifth servo motor (58), the upper surface of the mounting frame (56) is provided with a mounting hole for mounting a precision lead screw (60), the output shaft of the fifth servo motor (58) and the precision lead screw (60) are connected through synchronous belt (59) and gear transmission, the upper surface of the mounting frame (56) is fixedly installed with a transducer (61), the bottom of the transducer (61) is fixedly installed with a mold (64), one side of the mounting frame (56) close to the turntable (8) is fixedly installed with a heat dissipation frame (62), the inside of the heat dissipation frame (62) is symmetrically provided with a heat dissipation fan (63), and the two heat dissipation fans (63) are located on one side of the transducer (61) and the mold (64) respectively, the upper surface of the connecting frame (55) is fixedly installed with a top disc air cylinder (65), and the telescopic end of the top disc air cylinder (65) is fixedly installed with a second push plate (79).

7. The canister filler of claim 1, wherein, The automatic discharging assembly (14) comprises a third iron square column (67) arranged between the first iron square column (15) and the connecting frame (55), the left surface of the third iron square column (67) is fixedly installed with a sixth servo motor (68), the output shaft of the sixth servo motor (68) is fixedly installed with a parallelogram mechanism (69), the bottom of the parallelogram mechanism (69) is fixedly installed with a fourth air claw (70), the upper surface of the iron square frame (1) is fixedly connected with a discharging conveyor belt (71), and the left surface of one side of the discharging conveyor belt (71) close to the turntable (8) is fixedly installed with a second AC motor (72).

8. The canister filler of claim 6, wherein, The upper surface of the iron square tunnel frame (1) is fixedly connected with a dust suction hopper (66), the dust inlet end of the dust suction hopper (66) is located at the right side of the connecting frame (55), the right side of the iron square tunnel frame (1) is fixedly installed with a large-flow fan (75), the air inlet end of the large-flow fan (75) is communicated with the inside of the dust suction hopper (66) through a dust suction pipe (76), and the air outlet end of the large-flow fan (75) is communicated with a dust suction bag (77).

9. The canister filler of claim 1, wherein, The upper surfaces of the iron square tunnel frame (1) and the iron square tunnel chassis (3) are covered with safety covers (78).

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