Heating kiln for processing potassium titanate

By designing positioning and lifting control components, the operational difficulties of feeding and discharging potassium titanate raw materials in traditional heating kilns have been solved, achieving uniform heating and safe discharge of potassium titanate, thereby improving production efficiency and equipment safety.

CN224065904UActive Publication Date: 2026-03-31TANGSHAN JINGXU COMPOSITE MATERIAL MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Traditional heating kilns present operational difficulties during the feeding and discharging processes, especially at high temperatures where it is difficult to quickly and safely remove potassium titanate raw materials from a fixed container.

Method used

The design incorporates positioning and inlet/outlet components, an internal heating component, and a lifting control component, including a bottom trough, a rotating seat, a transmission wheel, an inner trough, a heating tube, a vertical lead screw, and a centrifugal fan, to achieve precise positioning of the material tank, uniform heating, and safe material discharge.

Benefits of technology

This improved the heating uniformity and discharge safety of potassium titanate, reduced energy waste, and enhanced production efficiency and equipment safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heating kilns, one embodiment of the utility model provides a heating kiln for processing potassium titanate, the heating kiln comprises a base and a door-shaped frame, the door-shaped frame is fixed on the surface of the base, a positioning in-out assembly is arranged on the base, a heat insulation furnace cover is arranged on the door-shaped frame, and the heat insulation furnace cover is arranged on the door-shaped frame. The lifting control assembly is arranged between the heat insulation furnace cover and the door-shaped frame, the inner heating assembly is arranged in the heat insulation furnace cover, the positioning inlet and outlet assembly comprises a bottom groove, the bottom groove is formed in the bottom face of the base, the output end of the driving motor is located in the bottom groove, and a rotating seat is rotationally connected into the base. According to the technical scheme, the technical problems that in the prior art, heated potassium titanate is in a high-temperature state, when the heated potassium titanate is taken out of a fixed container, a worker needs to use a special tool, but due to the fact that the operation space is limited, discharging is difficult to complete rapidly and safely are solved.
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Description

TECHNICAL FIELD

[0001] Embodiments of the present disclosure relate to the technical field of heating kiln, in particular, to a heating kiln for processing potassium titanate. BACKGROUND

[0002] Potassium titanate, as an important inorganic functional material, has a wide range of applications in many fields, such as playing a key role in friction materials, catalyst carriers, composite material reinforcing agents, etc. Its special performance, such as high melting point, good chemical stability and unique crystal structure, makes it one of the indispensable raw materials in modern industrial production. In the processing of potassium titanate, heating kiln is a crucial equipment.

[0003] At present, the traditional heating kiln for processing potassium titanate has many drawbacks in the feeding and discharging links. When feeding, the workers need to carefully pour the potassium titanate raw materials into the container, and then transfer the container into the kiln. Moreover, when discharging, the workers also face difficulties. The heated potassium titanate is in a high-temperature state, and the workers need to use special tools to take it out of the fixed container. However, due to the limited operation space, it is difficult to quickly and safely complete the discharging.

[0004] Therefore, improvements are made to solve the above problems. CONTENT OF THE INVENTION

[0005] In order to overcome the above defects, embodiments of the present disclosure provide a heating kiln for processing potassium titanate, which solves the technical problem that the heated potassium titanate is in a high-temperature state, and the workers need to use special tools to take it out of the fixed container. However, due to the limited operation space, it is difficult to quickly and safely complete the discharging.

[0006] According to one aspect, at least one embodiment of the present disclosure provides a heating kiln for processing potassium titanate, comprising:

[0007] a base and a gate-shaped frame fixed on the surface of the base;

[0008] a drive motor and a positioning in-out assembly arranged on the base;

[0009] a heat-insulating cover and a lifting control assembly, the heat-insulating cover is arranged on the gate-shaped frame, and the lifting control assembly is arranged between the heat-insulating cover and the gate-shaped frame;

[0010] an inner heating assembly arranged inside the heat-insulating cover;

[0011] The positioning in-out assembly comprises a bottom groove, the bottom groove is opened in the bottom surface of the base, the output end of the drive motor is located in the bottom groove, and a rotating seat is rotatably connected in the base.

[0012] As a further technical solution, both the lower end of the rotating base and the output end of the drive motor are provided with transmission wheels, which are connected by belt drive, and a positioning frame is provided on the surface of the base.

[0013] As a further technical solution, a pair of telescopic cylinders are provided on the side end face of the portal frame, and a pusher is provided at the output end of the telescopic cylinder. An arc-shaped groove is opened on the surface of the pusher, and the pusher is embedded in the portal frame.

[0014] As a further technical solution, the internal heating component includes several inner grooves, which are evenly opened around the inner surface of the heat-insulating furnace cover. Heating tubes are installed in the inner grooves, and a central rod is fixedly connected to the top of the heat-insulating furnace cover.

[0015] As a further technical solution, a heat-conducting frame is connected between the central rod and the heating tube, and several heat dispersion columns are provided on the central rod.

[0016] As a further technical solution, the lifting control component includes a vertical lead screw, which is rotatably connected inside the portal frame. The vertical lead screw is controlled to rotate by a motor, and a pair of connecting frames are fixedly connected to the top of the heat-insulating furnace hood.

[0017] As a further technical solution, one of the connecting frames is slidably connected inside the portal frame, and the other connecting frame is connected to the vertical lead screw by a threaded connection. A centrifugal fan is provided on the top of the portal frame, and the suction end of the centrifugal fan is connected to the top of the heat-insulating furnace hood.

[0018] As a further technical solution, an inclined platform is provided on the side end face of the base.

[0019] As a further technical solution, the positioning frame has an overall U-shaped structure.

[0020] The beneficial effects of the embodiments disclosed herein are as follows:

[0021] 1. In this disclosure, the positioning and feeding assembly, through the design of the bottom groove, rotating seat and transmission wheel, enables the material tank to be accurately positioned and rotate at a uniform speed, ensuring that the potassium titanate raw material is heated evenly during the heating process, thus improving the processing quality. The U-shaped positioning frame can effectively wrap the material tank, further improving the positioning accuracy. The cooperation of the telescopic cylinder and the push frame facilitates the safe and fast ejection of the material tank, avoiding the material tank from tilting during discharge, and solving the problem of limited space and difficulty in fast and safe discharge in traditional discharge operations.

[0022] 2. In this disclosure, the heating tubes evenly distributed in the internal heating component can heat the inside, and the heat conduction frame and heat dispersion column concentrate the heat to potassium titanate in the tank, improving heating efficiency and uniformity, ensuring that potassium titanate reacts fully, reducing energy waste, and optimizing the heating process, thereby improving product quality and production efficiency.

[0023] 3. In this disclosure, the lifting control component precisely controls the lifting of the heat-insulating furnace hood through the cooperation of the vertical screw and the connecting frame, which facilitates the feeding and discharging operations. The centrifugal fan dissipates some heat before the heat-insulating furnace hood is raised, reducing the high temperature risk when opening the furnace hood, ensuring the safety of operators, and improving the safety and reliability of the equipment. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0025] Fig. 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;

[0026] Fig. 2 This is an isometric drawing of the present disclosure;

[0027] Fig. 3 This is an isometric drawing from another perspective of this disclosure;

[0028] Fig. 4 This is an isometric sectional view of the present disclosure;

[0029] In the diagram: 1. Base; 2. Portal frame; 3. Drive motor; 4. Insulated furnace hood; 5. Positioning and inlet / outlet assembly; 5-1. Bottom groove; 5-2. Rotating seat; 5-3. Transmission wheel; 5-4. Positioning frame; 5-5. Telescopic cylinder; 5-6. Pushing frame; 5-7. Arc groove; 6. Internal heating assembly; 6-1. Inner groove; 6-2. Heating tube; 6-3. Center rod; 6-4. Heat conduction frame; 6-5. Heat dispersion column; 7. Lifting control assembly; 7-1. Vertical lead screw; 7-2. Connecting frame; 7-3. Centrifugal fan; 8. Inclined table. Detailed Implementation

[0030] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0031] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0032] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0033] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0034] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0035] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0036] like Figs. 1-4 As shown, it illustrates a heating kiln for processing potassium titanate according to an embodiment of the present disclosure, comprising:

[0037] The base 1 and the portal frame 2 are fixed to the surface of the base 1;

[0038] The drive motor 3 and the positioning and entry / exit component 5 are mounted on the base 1.

[0039] The insulated furnace cover 4 and the lifting control component 7 are provided. The insulated furnace cover 4 is mounted on the portal frame 2, and the lifting control component 7 is mounted between the insulated furnace cover 4 and the portal frame 2.

[0040] Internal heating component 6 is installed inside the heat-insulating furnace cover 4;

[0041] The positioning and entry / exit component 5 includes a bottom groove 5-1, which is located on the bottom surface of the base 1. The output end of the drive motor 3 is located inside the bottom groove 5-1. A rotating seat 5-2 is rotatably connected inside the base 1. Both the lower end of the rotating seat 5-2 and the output end of the drive motor 3 are provided with transmission wheels 5-3. The transmission wheels 5-3 are connected by belt drive. A positioning frame 5-4 is provided on the surface of the base 1. A pair of telescopic cylinders 5-5 are provided on the side end face of the portal frame 2. A push frame 5-6 is provided at the output end of the telescopic cylinders 5-5. An arc-shaped groove 5-7 is opened on the surface of the push frame 5-6. The push frame 5-6 is embedded in the portal frame 2.

[0042] In some examples, to achieve the effect of positioning and exiting, a positioning and exiting component 5 is designed, including a bottom groove 5-1 on the bottom surface of the base 1, a rotating seat 5-2 rotatably connected inside the base 1, a transmission wheel 5-3 at the lower end of the rotating seat 5-2 and the output end of the drive motor 3 and connected by belt drive, a positioning frame 5-4 is set on the surface of the base 1, which can be placed into the correct position in one go when the material tank is put in. After being put in, it can be driven to rotate at a uniform speed by the rotating seat 5-2. A pair of telescopic cylinders 5-5 are set on the side end face of the gantry frame 2. The output end of the telescopic cylinder 5-5 is connected to a push frame 5-6. The surface of the push frame 5-6 is provided with an arc groove 5-7 to prevent the material tank from tilting when it is pushed out.

[0043] like Figs. 1-4 As shown, this embodiment proposes an internal heating component 6 including several inner grooves 6-1. The inner grooves 6-1 are evenly opened around the inner surface of the heat-insulating furnace cover 4. Heating tubes 6-2 are installed in the inner grooves 6-1. A central rod 6-3 is fixedly connected to the top of the heat-insulating furnace cover 4. A heat-conducting frame 6-4 is connected between the central rod 6-3 and the heating tubes 6-2. Several heat dispersion columns 6-5 are provided on the central rod 6-3.

[0044] In some examples, to achieve the effect of internal heating, an internal heating component 6 is designed, including several inner grooves 6-1, which are evenly opened around the inner surface of the heat-insulating furnace cover 4, and heating tubes 6-2 are installed inside to heat the interior. A central rod 6-3 is fixedly connected to the top of the inner side of the heat-insulating furnace cover 4. A heat conduction frame 6-4 is connected between the central rod 6-3 and the heating tubes 6-2. Several heat dispersion columns 6-5 are set on the central rod 6-3, which can concentrate the heat to conduct heat to the material in the tank through the central rod 6-3 and the heat dispersion columns 6-5, thereby improving the heating effect.

[0045] likeFigs. 1-4 As shown, this embodiment proposes a lifting control component 7 including a vertical lead screw 7-1, which is rotatably connected to the portal frame 2. The vertical lead screw 7-1 is rotated by a motor. A pair of connecting frames 7-2 are fixedly connected to the top of the heat-insulating furnace cover 4. One of the connecting frames 7-2 is slidably connected to the portal frame 2, and the other connecting frame 7-2 is connected to the vertical lead screw 7-1 by a threaded engagement. A centrifugal fan 7-3 is provided on the top of the portal frame 2, and the suction end of the centrifugal fan 7-3 is connected to the top of the heat-insulating furnace cover 4.

[0046] In some examples, a lifting control component 7 is designed to achieve the effect of lifting control, including a vertical screw 7-1, which is rotatably connected in the portal frame 2 and controlled by a motor to rotate. A pair of connecting brackets 7-2 are fixedly connected to the top of the heat-insulating furnace hood 4. One connecting bracket 7-2 is slidably connected in the portal frame 2, and the other connecting bracket 7-2 is threadedly connected to the vertical screw 7-1. Lifting can be controlled by the vertical screw 7-1. A centrifugal fan 7-3 with a suction end connected to the top of the heat-insulating furnace hood 4 is set at the top of the portal frame 2. It can discharge some of the internal heat before lifting to avoid the danger of high temperature escaping when opened.

[0047] For example, such as Fig. 1 As shown, an inclined platform 8 is provided on the side end face of the base 1.

[0048] In some examples, the tilting platform 8 facilitates the downward sliding of the container.

[0049] For example, such as Fig. 1 As shown, the positioning frame 5-4 has an overall U-shaped structure.

[0050] In some examples, the U-shaped structure can be wrapped around the outside of the container to make the positioning more precise.

[0051] In actual use, the tank containing potassium titanate raw material is placed in the positioning frame 5-4. The vertical screw 7-1 is activated to lower the heat insulation furnace cover 4, and the central rod 6-3 and the heat dispersion column 6-5 are inserted into the tank. The drive motor 3 is activated, and the rotating seat 5-2 is driven to rotate through the transmission wheel 5-3 and the belt, so that the tank rotates at a uniform speed. At the same time, the heating tube 6-2 is activated, and the heat is transferred to the central rod 6-3 and the heat dispersion column 6-5 through the heat conduction frame 6-4 to heat the potassium titanate in the tank. After heating is completed, the motor of the lifting control component 7 is activated, which drives the vertical screw 7-1 to rotate, so that the heat insulation furnace cover 4 rises. The centrifugal fan 7-3 dissipates some of the heat in advance. The telescopic cylinder 5-5 on the side end of the gantry frame 2 pushes the tank out along the inclined platform 8 through the control of the push frame 5-6, thus completing the discharge.

[0052] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A heating kiln for processing potassium titanate, characterized by, Include: Base (1) and door-shaped frame (2), the door-shaped frame (2) is fixed on the surface of the base (1); Driving motor (3) and positioning in-out assembly (5), the positioning in-out assembly (5) is arranged on the base (1); Heat insulation cover (4) and lifting control assembly (7), the heat insulation cover (4) is arranged on the door-shaped frame (2), and the lifting control assembly (7) is arranged between the heat insulation cover (4) and the door-shaped frame (2); Internal heating assembly (6), the internal heating assembly (6) is arranged inside the heat insulation cover (4); The positioning in-out assembly (5) includes a bottom groove (5-1) opened in the bottom surface of the base (1), and the output end of the driving motor (3) is located in the bottom groove (5-1). A rotating seat (5-2) is rotatably connected in the base (1).

2. A heating furnace for processing potassium titanate according to claim 1, wherein The lower end of the rotating seat (5-2) and the output end of the driving motor (3) are both provided with transmission wheels (5-3), the transmission wheels (5-3) are connected by a belt transmission, and the surface of the base (1) is provided with a positioning frame (5-4).

3. A heating furnace for processing potassium titanate according to claim 2, wherein A pair of telescopic air cylinders (5-5) are arranged on the side end surface of the door-shaped frame (2), the output end of the telescopic air cylinder (5-5) is provided with a pushing frame (5-6), an arc-shaped groove (5-7) is opened on the surface of the pushing frame (5-6), and the pushing frame (5-6) is embedded in the door-shaped frame (2).

4. A heating furnace for processing potassium titanate according to claim 1, wherein The internal heating assembly (6) includes a plurality of internal grooves (6-1) uniformly opened on the inner side surface of the heat insulation cover (4), a heating pipe (6-2) is installed in the internal groove (6-1), and a center rod (6-3) is fixedly connected to the inner top of the heat insulation cover (4).

5. A heating furnace for processing potassium titanate according to claim 4, wherein A heat conducting frame (6-4) is connected between the center rod (6-3) and the heating pipe (6-2), and a plurality of heat dispersing columns (6-5) are arranged on the center rod (6-3).

6. A heating furnace for processing potassium titanate according to claim 1, wherein The lifting control assembly (7) includes a vertical lead screw (7-1) rotatably connected in the door-shaped frame (2), the vertical lead screw (7-1) is rotated by a motor, and a pair of connecting frames (7-2) are fixedly connected to the top of the heat insulation cover (4).

7. A heating furnace for processing potassium titanate according to claim 6, wherein One of the connecting frames (7-2) is slidably connected in the door-shaped frame (2), the other connecting frame (7-2) is connected with the vertical lead screw (7-1) through thread cooperation, a centrifugal fan (7-3) is arranged on the top of the door-shaped frame (2), and the suction end of the centrifugal fan (7-3) is connected with the top of the heat insulation cover (4).

8. A heating furnace for processing potassium titanate according to claim 1, wherein The side end surface of the base (1) is provided with an inclined table (8).

9. A heating furnace for processing potassium titanate according to claim 2, wherein The positioning frame (5-4) is in the shape of a U.