Purple sand green body roller press

By improving the mold cylinder structure of the purple clay blank rolling machine, and utilizing the meshing transmission of the connecting blocks, angular teeth and spur gears, and the cooperation of the uprights and connecting rods, uniform rolling of the inner side of the mold cylinder was achieved, solving the problem of uneven coating of clay blanks and improving the quality of blanks and production efficiency.

CN224116374UActive Publication Date: 2026-04-14JINGDEZHEN FANGYUAN PORCELAIN CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINGDEZHEN FANGYUAN PORCELAIN CO LTD
Filing Date
2025-05-08
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The existing purple clay rolling machine does not coat the clay blank evenly on the inner side of the mold cylinder, which affects the quality of the blank. Moreover, the manual operation requires a high level of skill, resulting in uneven thickness of the blank and affecting the uniformity of the firing process.

Method used

A purple clay blank rolling machine was designed. The mold cylinder is stably rotated by the insertion and engagement of the mating block and the mounting groove, combined with the meshing transmission of the rolling ball through the engagement of the angle tooth and the straight line, and the meshing transmission of the upright rod and the straight line. Through the cooperation of the upright rod, the top plate and the connecting rod, the rolling ball is uniformly rolled on the inner side of the mold cylinder. The sliding cooperation of the limiting groove and the connecting rod ensures the stable rotation and uniform coating of the rolling ball.

Benefits of technology

It achieves uniform coating of purple clay material on the inner side of the mold cylinder, solves the problem of material accumulation, improves the consistency of blank quality and production efficiency, and reduces the difficulty of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a purple sand green body roller press, which belongs to the technical field of purple sand green bodies, and comprises a die cylinder and a bottom seat, the bottom of the die cylinder is provided with a butt joint block, the lower surface of the butt joint block is matched with a mounting groove, the side surface of the mounting groove is provided with the bottom seat, the lower surface of the bottom seat is connected with angle teeth in an embedded manner, and the angle teeth are matched with the butt joint block. A vertical rod is installed on the upper surface of the bottom base, a top plate is fixedly connected to the top of the vertical rod, a connecting rod is arranged on the top plate, a rolling ball is installed on the lower surface of the connecting rod in a matched mode, and a gap is reserved between the surface of the rolling ball and the inner wall face of the mold cylinder; through meshing transmission of angle teeth and straight gears, the bottom base can continuously and stably rotate, meanwhile, basic conditions are created for stable rolling of the purple sand materials, through cooperative arrangement of vertical rods, a top plate and a connecting rod, the purple sand materials are repeatedly and evenly pressed on the inner side face of the mold cylinder, and the coating effect is better.
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Description

Technical Field

[0001] This utility model belongs to the technical field of purple clay blanks, specifically relating to a purple clay blank rolling mill. Background Technology

[0002] The production of Zisha and ceramic products involves processes such as clay refining, shaping, carving, and firing. The shaping process is usually done by hand, but this requires a high level of skill from the workers. Otherwise, the thickness of the blank will be uneven, leading to inconsistent shrinkage of different parts of the blank during the subsequent firing process, resulting in deformation and seriously affecting the quality of the product.

[0003] In the prior art, such as the purple clay blank rolling mill with application number 202321114660.3, there is a base plate, a support column is fixedly connected to the top of the base plate, a sliding groove is opened on the surface of the support column, a sliding seat is slidably installed on the inner side of the sliding groove, a top plate is fixedly connected to the surface of the sliding seat through a bracket, and a first motor is fixedly connected to the top of the top plate.

[0004] In the above, a second sliding sleeve is slidably installed on the surface of the sliding rod, and a deceleration ring that works with the conical rotating frame is connected to the surface of the second sliding sleeve. At the same time, a first spring is connected to the bottom of the second sliding sleeve and used in conjunction with a pressure block. This basically achieves the rapid replacement of the mold cylinder. However, after reading the technical solution, it is found that after the mold cylinder is installed inside the lifting ring, it will rotate in a circular motion due to the influence of the motor. The device does not have a corresponding clay smearing component, which may lead to uneven coating of clay on the inner side of the mold cylinder, affecting the quality of the purple clay body. Utility Model Content

[0005] The purpose of this utility model is to provide a purple clay blank rolling machine, which aims to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: It includes a mold cylinder, a mating block at the bottom of the mold cylinder, an installation groove on the lower surface of the mating block, a bottom seat fixedly connected to the side of the installation groove, a bevel gear on the lower surface of the bottom seat, the bevel gear meshing with a spur gear, a vertical rod on the upper surface of the bottom seat, a top plate fixedly connected to the top of the vertical rod, a connecting rod extending through the surface of the top plate, a rolling ball fitted onto the lower surface of the connecting rod, a gap between the surface of the rolling ball and the inner wall of the mold cylinder, and a limiting groove formed in the top plate, the inner side of the limiting groove slidingly engaging with the connecting rod.

[0007] In a preferred embodiment of this utility model, the straight-line distance of the limiting channel is less than the diameter of the mold cylinder, and the number of the uprights is several, with the several uprights arranged in a circular array.

[0008] As a preferred embodiment of this utility model, a power motor is adapted to be installed on the top of the connecting rod, and a fitting ring is sleeved on the outer surface of the power motor, with the outer side of the fitting ring in contact with an outer slide rail.

[0009] As a preferred embodiment of this utility model, a push shaft is mounted on the surface of the outer slide, and a linear cylinder is provided on the end face of the push shaft.

[0010] In a preferred embodiment of this utility model, the plane on which the angular gear and the spur gear are set is perpendicular, and a side shaft is fitted onto the end face of the spur gear away from the angular gear, with a servo motor fixedly connected to one side of the side shaft.

[0011] As a preferred embodiment of this utility model, the outer slide is capsule-shaped, and the inner surface of the outer slide is coated with grease.

[0012] As a preferred embodiment of this utility model, there are several docking blocks, and the several docking blocks are arranged circumferentially on the bottom surface of the mold cylinder.

[0013] In a preferred embodiment of this utility model, an outer frame is fixedly connected to the side of the linear cylinder, and a bearing ring seat is provided on the bottom upper surface of the outer frame. The upper surface of the bearing ring seat is rotatably sleeved with the bottom seat.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: the plug-in cooperation between the docking block and the mounting groove allows the mold cylinder to be directly aligned and installed, which facilitates the rolling of the purple clay material in the mold cylinder. The meshing transmission of the angular gear and the spur gear allows the bottom seat to rotate continuously and smoothly, and also creates the basic conditions for the stable rolling of the purple clay material. Through the cooperation of the upright, the top plate and the connecting rod, the rolling ball can rotate and roll, and the purple clay material is repeatedly and evenly pressed on the inner side of the mold cylinder, resulting in a better coating effect. At the same time, the sliding cooperation between the limiting groove and the connecting rod can limit the connecting rod, thereby allowing the rolling ball to be quickly pushed to the inner side of the mold cylinder, overcoming the problem of purple clay material accumulation at the center of the mold cylinder, and allowing the purple clay material at the center to be coated on the inner side of the mold cylinder, demonstrating the function of continuous rolling.

[0015] By setting up several uprights, the stable rotation of the top plate can be ensured, which in turn allows the rolling ball to roll stably. The fitting ring and the power motor are fitted together, so that the connecting rod can rotate in a circle and ensure stable rotation. Furthermore, the fitting ring and the outer slide are in close contact, so that the outer side of the connecting rod will not deviate when rotating, and the rolling of the purple clay material will not result in material accumulation. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the parts related to achieving the cyclic rolling effect of the rolling ball in this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the parts that enable the continuous rotation of the bottom seat in this utility model;

[0020] Figure 4 In this utility model Figure 3 A magnified view of part A in the middle;

[0021] Figure 5 This is a schematic diagram of the structure of the parts that achieve the contact support effect of the outer slide rail in this utility model.

[0022] In the diagram: 1. Mold cylinder; 2. Connecting block; 3. Mounting groove; 4. Bottom seat; 5. Angle tooth; 6. Spur gear; 7. Side shaft; 8. Servo motor; 9. Upright pole; 10. Top plate; 11. Connecting rod; 111. Limiting groove; 12. Rolled ball; 13. Power motor; 14. Fitting ring; 15. Outer slide; 16. Push shaft; 17. Linear cylinder; 18. Outer frame; 19. Bearing ring seat. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0024] This utility model embodiment proposes a rolling mill for purple clay blanks, including a mold cylinder 1; for example, such as Figures 1-3 As shown.

[0025] The bottom of the mold cylinder 1 is provided with a docking block 2. The lower surface of the docking block 2 is fitted with an installation groove 3. The side of the installation groove 3 is fixedly connected to a bottom seat 4. The lower surface of the bottom seat 4 is fitted with a bevel gear 5. The teeth of the bevel gear 5 mesh with a spur gear 6. The upper surface of the bottom seat 4 is equipped with a vertical rod 9. The top of the vertical rod 9 is fixedly connected to a top plate 10. A connecting rod 11 is provided through the surface of the top plate 10. A rolling ball 12 is fitted on the lower surface of the connecting rod 11. A gap is left between the surface of the rolling ball 12 and the inner wall of the mold cylinder 1. The top plate 10 is provided with a limiting groove 111. The inner side of the limiting groove 111 is slidably engaged with the connecting rod 11.

[0026] The straight-line distance of the limiting channel 111 is less than the diameter of the mold cylinder 1, and there are several uprights 9, which are arranged in a ring array.

[0027] A power motor 13 is fitted to the top of the connecting rod 11. A fitting ring 14 is sleeved on the outer surface of the power motor 13. The outer side of the fitting ring 14 is in contact with the outer slide rail 15.

[0028] Specifically, the insertion and connection of the docking block 2 and the mounting groove 3 allows the mold cylinder 1 to be directly aligned and installed, facilitating the rolling of the purple clay material in the mold cylinder 1. The meshing transmission of the angle tooth 5 and the spur gear 6 allows the bottom seat 4 to rotate continuously and smoothly, while also creating basic conditions for the stable rolling of the purple clay material. Through the cooperation of the upright rod 9 with the top plate 10 and the connecting rod 11, the rolling ball 12 can rotate and roll, and the purple clay material is repeatedly and evenly pressed on the inner side of the mold cylinder 1, resulting in a better coating effect. At the same time, the sliding cooperation of the limiting groove 111 and the connecting rod 11 can limit the connecting rod 11, thereby allowing the rolling ball 12 to be quickly pushed to the inner side of the mold cylinder 1, overcoming the problem of purple clay material accumulation at the center of the mold cylinder 1, and allowing the purple clay material at the center to be coated on the inner side of the mold cylinder 1, demonstrating the function of continuous rolling.

[0029] By setting several uprights 9, the top plate 10 can be rotated stably, which in turn allows the rolling ball 12 to roll stably. The fitting ring 14 and the power motor 13 are fitted together, so that the connecting rod 11 can rotate in a circle and ensure stable rotation. Furthermore, the fitting ring 14 and the outer slide 15 are in close contact, so that the outer side of the connecting rod 11 will not deviate when rotating, and the rolling of the purple clay material will not result in material accumulation.

[0030] A push shaft 16 is mounted on the surface of the outer slide rail 15; for example, such as Figures 2-4 As shown.

[0031] A linear cylinder 17 is provided on the end face of the push shaft 16.

[0032] The plane on which the bevel gear 5 and the spur gear 6 are set is perpendicular. A side shaft 7 is fitted to the end face of the spur gear 6 away from the bevel gear 5. A servo motor 8 is fixedly connected to one side of the side shaft 7.

[0033] The outer slide 15 is capsule-shaped, and the inner surface of the outer slide 15 is coated with grease.

[0034] Specifically, through the coordinated arrangement of the linear cylinder 17, the push shaft 16, and the outer slide rail 15, the outer side of the bonding ring 14 is always in contact and supported during rotation, which helps to make the rotation trajectory of the bonding ring 14 more balanced. This allows the rolling pressure of the rolling ball 12 on the purple clay material to remain uniform and consistent, solving the problem of protrusion in the pressing area. In addition, the transmission coordination between the servo motor 8 and the side shaft 7 ensures that the angle tooth 5 and the spur gear 6 are always meshed, thus meeting the basic requirements for circumferential coating of the purple clay blank.

[0035] The number of the docking blocks 2 is several; for example, such as Figures 3-5 As shown.

[0036] Several of the aforementioned docking blocks 2 are arranged circumferentially on the bottom surface of the mold cylinder 1.

[0037] The linear cylinder 17 is fixedly connected to an outer frame 18 on its side. A bearing ring seat 19 is provided on the bottom upper surface of the outer frame 18. The upper surface of the bearing ring seat 19 is rotatably sleeved with the bottom seat 4.

[0038] Specifically, the outer frame 18 and bearing ring seat 19 ensure the rotational stability of the bottom seat 4, thereby ensuring the continuous coating of the purple clay blank.

[0039] Working principle: First, the mold cylinder 1 is lowered smoothly, allowing the bottom docking block 2 to be stably inserted into the mounting groove 3, which helps to determine the position of the mold cylinder 1. Then, the servo motor 8 is started, which drives the side shaft 7 and the spur gear 6 to rotate stably. The spur gear 6 then meshes with the bevel gear 5 for transmission, which will then cause the bottom seat 4 to rotate circumferentially.

[0040] After that, the bottom seat 4 drives the top plate 10 to rotate synchronously through the upright rod 9 set at the top. Then, the power motor 13 installed on the upper surface of the top plate 10 is turned on. The power motor 13 drives the connecting rod 11 and the rolling ball 12 to rotate. Since the top plate 10 is rotating, the rolling ball 12 can achieve the effect of circumferential rotation. At the same time, the linear cylinder 17 is activated, and the push shaft 16 will apply force to the outer slide 15. Then, the outer slide 15 contacts the fitting ring 14 fixedly connected to the outer surface of the power motor 13, realizing the rotational support of the power motor 13 and the rolling ball 12. Finally, the rolling ball 12 rolls more evenly on the inner side of the mold cylinder 1.

[0041] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0042] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0043] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A bisque body roller press, characterized by: The utility model relates to a mould barrel (1), the bottom of mould barrel (1) is provided with butt joint block (2), the lower surface of butt joint block (2) is inserted with installation groove (3), the side of installation groove (3) is fixedly connected with bottom seat (4), the lower surface of bottom seat (4) is embeddedly connected with angular tooth (5), the tooth of angular tooth (5) engages transmission with spur gear (6), and the upper surface of bottom seat (4) is installed with vertical rod (9), the top of vertical rod (9) is fixedly connected with top plate (10), the surface of top plate (10) is provided with connecting rod (11) through, the lower surface of connecting rod (11) is adaptedly installed with rolling ball (12), the surface between rolling ball (12) and mould barrel (1) inner wall surface leaves gap, and the top plate (10) is provided with limit slot (111), the inner side of limit slot (111) and connecting rod (11) slidingly cooperate.

2. A clay body rolling machine according to claim 1, wherein: The linear distance of the limit slot (111) is less than the diameter of the mould barrel (1), and the number of the vertical rods (9) is several, and the several vertical rods (9) are arranged in a ring array.

3. The clay body rolling machine of claim 1, wherein: The top of the connecting rod (11) is adapted to install a power motor (13), and the outer surface of the power motor (13) is sleeved with a fitting ring (14), and the outer side of the fitting ring (14) is in contact with an outer slide (15).

4. The clay body rolling machine of claim 3, wherein: The surface of the outer slide (15) is provided with a push shaft (16), and the end surface of the push shaft (16) is provided with a linear cylinder (17).

5. The clay body rolling machine of claim 1, wherein: The setting plane of the angular tooth (5) and the spur gear (6) is perpendicular, and the end face of the spur gear (6) away from the angular tooth (5) is adapted to install a side shaft (7), and one side of the side shaft (7) is fixedly connected with a servo motor (8).

6. The clay body rolling machine of claim 3, wherein: The shape of the outer slide (15) is a capsule, and the inner side of the outer slide (15) is coated with grease.

7. The clay body rolling machine of claim 1, wherein: The number of the butt joint blocks (2) is several, and the several butt joint blocks (2) are arranged in a circle on the bottom surface of the mould barrel (1).

8. The clay body rolling machine of claim 4, wherein: The side of the linear cylinder (17) is fixedly connected with an outer frame (18), the bottom upper surface of the outer frame (18) is provided with a bearing ring seat (19), and the upper surface of the bearing ring seat (19) is rotatably sleeved with the bottom seat (4).

Citation Information

Patent Citations

  • Purple sand green body roller press

    CN219726641U