Edible fungus waste residue recycling device

Abstract

The utility model relates to the technical field of mushroom dreg treatment, in particular to an edible mushroom waste mushroom dreg recycling device. Bag opening treatment of the mushroom dregs is achieved through a machine, the manual operation amount is reduced, mushroom dreg blocks are pretreated, and the mushroom dreg recycling efficiency is improved; comprising a machine frame, a collecting hopper installed on the machine frame, a smashing machine located below the collecting hopper and a bag opening and block pre-breaking mechanism installed on the machine frame, and the bag opening and block pre-breaking mechanism comprises a rod frame installed on the machine frame and two bag opening and material pouring mechanisms symmetrically arranged on the machine frame. The bag opening and material pouring mechanism comprises a mounting base fixedly mounted on the rack, a rotating table rotationally mounted on the mounting base, a feeding driving piece mounted on the rotating table and an inner supporting device mounted on the feeding driving piece, and a first driving motor for providing power for rotation of the rotating table is arranged on the mounting base; the inner supporting device comprises a seat frame, a guide disc fixedly installed on the seat frame, a driving disc rotationally installed in the middle of the guide disc and a plurality of inner supporting pieces.

Description

A recycling device for edible fungi waste residue Technical Field

[0001] This utility model relates to the technical field of mushroom residue treatment, and in particular to a device for recycling edible mushroom waste residue. Background Technology

[0002] As is well known, mushroom residue, also known as mushroom waste, is the waste culture medium left over after harvesting mushrooms during cultivation. It contains abundant mycelial protein, organic matter, and various active substances such as enzymes. Mushroom residue can replace some cottonseed hulls, broadleaf sawdust, and corn cobs, thus broadening the sources of edible mushroom culture media. However, the waste mushroom residue from factory-produced edible mushrooms is mostly packaged in bags, and the residue often clumps together, making it difficult to use directly. Significant manual labor is required to unpack the bags and then crush the residue using pulverizing equipment. This manual bag-opening process is labor-intensive and inefficient, greatly affecting the recycling efficiency of the mushroom residue. Summary of the Invention

[0003] To address the shortcomings of existing technologies, this utility model provides a device for recycling edible mushroom waste residue by mechanically removing the bags of the residue, reducing manual labor, pre-treating the clumping of the residue, and improving the recycling efficiency of the residue.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a device for recycling edible fungus waste residue, comprising a frame, a hopper mounted on the frame, a crusher located below the hopper, and a bag-removing and pre-breaking mechanism mounted on the frame. The bag-removing and pre-breaking mechanism includes a rod mounted on the frame and two bag-supporting and material-discharging mechanisms symmetrically arranged on the frame. The bag-supporting and material-discharging mechanism includes a mounting base fixedly mounted on the frame, a rotating table rotatably mounted on the mounting base, a feed drive component mounted on the rotating table, and an inner support component mounted on the feed drive component. The mounting base is provided with a first drive motor that provides power for the rotation of the rotating table. The inner support component includes a base frame and components fixedly mounted on the base frame. The system comprises a guide plate, a drive plate rotatably mounted in the center of the guide plate, and multiple inner support members. The guide plate has radial grooves corresponding to the inner support members. Each inner support member includes a slide seat slidably mounted in the radial groove, an inner support rod fixedly mounted on the slide seat, and a transmission connecting rod. One end of the transmission connecting rod is hinged to the slide seat, and the other end is hinged to the edge of the drive plate. A second drive motor is mounted on the frame to provide power for the rotation of the drive plate. Furthermore, the first drive motor is a brake stepper motor, and the feed drive component is preferably a mechanical slide table, but other equivalent components that drive the inner support members to feed can also be used. The multiple inner support members are evenly distributed around the circumference of the drive plate. The second drive motor is a servo motor capable of forward and reverse rotation.

[0005] Preferably, a guillotine and a telescopic cylinder are hinged to the frame, with one end of the telescopic cylinder hinged to the frame and the other end hinged to the guillotine; further, the guillotine is used to cut the mushroom residue bag in the middle.

[0006] Preferably, the frame includes a base and multiple placement rods. The base is slidably mounted on the frame. A driver is mounted on the frame to provide power for the reciprocating sliding of the base. The driver includes a third drive motor fixedly mounted on the frame, a drive wheel fixedly mounted on the output end of the third drive motor, and a drive connecting rod. One end of the drive connecting rod is hinged to the eccentric portion of the drive wheel, and the other end is hinged to the base. Further, the frame is provided with a slide rail, and the base is slidably mounted on the slide rail.

[0007] Preferably, the placement rod is arranged perpendicular to the horizontal inner support rod.

[0008] Preferably, the upper part of the hopper is provided with a grid.

[0009] Preferably, the base frame is provided with a scraper located on the upper part of the grid mesh; further, there is a gap of at least 0.5 mm between the scraper and the grid mesh.

[0010] Preferably, the end of the inner support rod is provided with a needle-like part.

[0011] Compared with the prior art, this utility model provides a device for recycling waste mushroom residue from edible fungi, which has the following beneficial effects: This device involves placing a mushroom residue bag on a frame, with the bag positioned between two supporting and unloading mechanisms. A feeding drive unit moves the inner support rod into the mushroom residue bag. The inner support rod is inserted into the bag. A second drive motor rotates the drive disc, and after transmission via a connecting rod, the slide moves away from the center of the guide disc. The inner support rod supports the inside of the mushroom residue bag, effectively cutting the bag from the middle. The first drive motor drives the rotary table to rotate, causing the cut end of the mushroom residue bag to contact the frame. The feed drive drives the inner support to move away from the center of the frame. During the movement, frictional resistance is generated between the mushroom residue inside the bag and the frame, causing the mushroom residue inside the bag to form dispersed residue under friction and fall into the collection hopper. After further crushing by the crusher, the mushroom residue is crushed and recycled. The mechanical unpacking of the mushroom residue reduces manual operation, pre-treats the agglomerated mushroom residue, and improves the recycling efficiency. Attached Figure Description

[0012] Figure 1 is a three-dimensional structural diagram of this utility model;

[0013] Figure 2 is a top view of the planar structure of this utility model;

[0014] Figure 3 is a schematic cross-sectional view of section AA in Figure 2 of this utility model;

[0015] Figure 4 is a three-dimensional structural diagram of the bag-supporting and material-pouring mechanism of this utility model;

[0016] The following components are labeled in the attached diagram: 1. Frame; 2. Collection hopper; 3. Crusher; 4. Bag-supporting and unloading mechanism; 5. Mounting base; 6. Rotary table; 7. Feed drive component; 8. First drive motor; 9. Base frame; 10. Guide plate; 11. Drive plate; 12. Radial groove; 13. Slide seat; 14. Inner support rod; 15. Transmission connecting rod; 16. Second drive motor; 17. Guillotine; 18. Telescopic cylinder; 19. Base frame; 20. Placement rod; 21. Driver; 22. Third drive motor; 23. Drive wheel; 24. Drive connecting rod; 25. Grille; 26. Scraper; 27. Needle section. Detailed Implementation

[0017] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0018] Specifically, please refer to Figures 1-3. The edible fungus waste residue recycling device includes: a frame 1, a collection hopper 2 mounted on the frame 1, a crusher 3 located below the collection hopper 2, and a bag-removing and pre-breaking mechanism mounted on the frame 1. The bag-removing and pre-breaking mechanism includes a rod mounted on the frame 1 and two bag-supporting and material-discharging mechanisms 4 symmetrically arranged on the frame 1. The bag-supporting and material-discharging mechanism 4 includes a mounting base 5 fixedly mounted on the frame 1, a rotary table 6 rotatably mounted on the mounting base 5, a feed drive component 7 mounted on the rotary table 6, and an inner support component mounted on the feed drive component 7. The mounting base 5 is equipped with a first drive motor 8 that provides power for the rotation of the rotary table 6. The inner support component includes a base 9, a guide plate 10 fixedly mounted on the base 9, and a guide plate 10 rotatably mounted on the guide plate 9. The drive disk 11 and multiple inner support members are located in the middle of the disk 10. The guide disk 10 is provided with radial grooves 12 corresponding to the inner support members. The inner support members include a slide seat 13 slidably installed in the radial groove 12, an inner support rod 14 fixedly installed on the slide seat 13, and a transmission connecting rod 15. One end of the transmission connecting rod 15 is hinged to the slide seat 13, and the other end of the transmission connecting rod 15 is hinged to the edge of the drive disk 11. A second drive motor 16 is installed on the frame 9 to provide power for the rotation of the drive disk 11. Furthermore, the first drive motor 8 is a brake stepper motor, and the feed drive member 7 is preferably a mechanical slide, but other equivalent members that drive the inner support members to feed can also be used. Multiple inner support members are evenly distributed around the drive disk 11. The second drive motor 16 is a servo motor that can rotate in both directions.

[0019] Specifically, please refer to Figure 4; the end of the inner support rod 14 is provided with a needle-shaped part 27.

[0020] The needle-punched part 27 can reduce the contact area between the inner support rod 14 and the mushroom residue bag, greatly improving the smoothness of the inner support rod 14 feeding into the mushroom residue bag.

[0021] Specifically, please refer to Figure 3. A guillotine 17 and a telescopic cylinder 18 are hinged on the frame 1. One end of the telescopic cylinder 18 is hinged to the frame 1, and the other end of the telescopic cylinder 18 is hinged to the guillotine 17. Furthermore, the guillotine 17 is used to cut the middle part of the mushroom residue bag.

[0022] Specifically, please refer to Figures 2 and 3. The frame includes a base frame 19 and multiple placement rods 20. The base frame 19 is slidably mounted on the frame 1. The frame 1 is equipped with a driver 21 that provides power for the reciprocating sliding of the base frame 19. The driver 21 includes a third drive motor 22 fixedly mounted on the frame 1, a drive wheel 23 fixedly mounted on the output end of the third drive motor 22, and a drive connecting rod 24. One end of the drive connecting rod 24 is hinged to the eccentric part of the drive wheel 23, and the other end of the drive connecting rod 24 is hinged to the base frame 19. Furthermore, the frame 1 is provided with a slide rail, and the base frame 19 is slidably mounted on the slide rail.

[0023] Specifically, please refer to Figure 2, where the placement rod 20 is arranged perpendicular to the horizontal inner support rod 14.

[0024] Specifically, please refer to Figure 2 or Figure 3. The upper part of the hopper 2 is equipped with a grid 25.

[0025] Specifically, please refer to Figure 3; the base frame 19 is provided with a scraper 26 located on the upper part of the grid 25; furthermore, there is a gap of at least 0.5mm between the scraper 26 and the grid 25.

[0026] By activating the telescopic cylinder 18, the guillotine 17 can rotate around the hinge point, and the guillotine 17 can cut the mushroom residue bag on the rack from the middle; no manual intervention is required, further reducing the amount of manual operation.

[0027] By starting the third drive motor 22, the third drive motor 22 drives the drive wheel 23 to rotate. After the drive connecting rod 24 rotates, the base frame 19 slides back and forth on the slide rail of the frame 1. During the sliding process of the frame 1, the placement rod 20 moves synchronously. Since the placement rod 20 is perpendicular to the mushroom residue bag, the placement rod 20 can create a vibration and beating effect on the mushroom residue in the mushroom residue bag. Under the vibration, the mushroom residue in the mushroom residue bag can be further broken down, and the discharge of mushroom residue in the mushroom residue bag can be greatly improved.

[0028] The grid 25 can intercept large pieces of mushroom residue, preventing them from entering the collection hopper 2. During the sliding process of the base frame 19, the scraper 26 moves synchronously, and the scraper 26 further scrapes and breaks up the large pieces of mushroom residue on the grid 25, preventing them from entering the crusher 3.

[0029] The usage process of the edible mushroom waste recycling device provided by this utility model is as follows: The mushroom residue bag is placed on the placement rod 20 of the frame, between the two bag-supporting and unloading mechanisms 4. The feeding drive 7 drives the inner support to feed towards the mushroom residue bag, and the inner support rod 14 is inserted into the mushroom residue bag. The second drive motor 16 drives the drive disc 11 to rotate. After being driven by the transmission connecting rod 15, the slide 13 moves away from the center of the guide disc 10. The inner support rod 14 supports the inside of the mushroom residue bag, and the material is then passed through the guillotine 1. 7. The mushroom residue bag is cut in the middle. The first drive motor 8 drives the rotary table 6 to rotate, so that the cut end of the mushroom residue bag contacts the placement rod 20. The feed drive 7 drives the inner support to move away from the center of the rod frame. At the same time, the driver 21 drives the base frame 19 to slide back and forth. The placement rod 20 creates a vibration effect on the mushroom residue in the mushroom residue bag, so that the mushroom residue in the mushroom residue bag forms dispersed residue under friction and falls into the collection hopper 2. After being further crushed by the crusher 3, the mushroom residue is crushed and recycled.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

Claims

1. An edible mushroom waste residue recycling device, characterized in that, The system includes a frame (1), a hopper (2) mounted on the frame (1), a crusher (3) located below the hopper (2), and a bag-removing and pre-breaking mechanism mounted on the frame (1). The bag-removing and pre-breaking mechanism includes a rod mounted on the frame (1) and two bag-supporting and material-discharging mechanisms (4) symmetrically arranged on the frame (1). The bag-supporting and material-discharging mechanism (4) includes a mounting base (5) fixedly mounted on the frame (1), a rotary table (6) rotatably mounted on the mounting base (5), a feed drive (7) mounted on the rotary table (6), and an inner support mounted on the feed drive (7). The mounting base (5) is provided with a first drive motor (8) that provides power for the rotation of the rotary table (6). The inner support includes a frame (9), a guide plate (10) fixedly mounted on the frame (9), a drive plate (11) rotatably mounted in the middle of the guide plate (10), and a plurality of inner support members. The guide plate (10) is provided with radial grooves (12) corresponding to the inner support members. The inner support members include a slide seat (13) slidably mounted in the radial groove (12), an inner support rod (14) fixedly mounted on the slide seat (13), and a transmission link (15). One end of the transmission link (15) is hinged to the slide seat (13), and the other end of the transmission link (15) is hinged to the edge of the drive plate (11). A second drive motor (16) is mounted on the frame (9) to provide power for the rotation of the drive plate (11).

2. The device according to claim 1, wherein A guillotine (17) and a telescopic cylinder (18) are hinged on the frame (1). One end of the telescopic cylinder (18) is hinged to the frame (1), and the other end of the telescopic cylinder (18) is hinged to the guillotine (17).

3. The edible fungus waste recycling device according to claim 2, characterized in that, The frame includes a base frame (19) and a plurality of placement rods (20). The base frame (19) is slidably mounted on the frame (1). The frame (1) is equipped with a driver (21) that provides power for the reciprocating sliding of the base frame (19). The driver (21) includes a third drive motor (22) fixedly mounted on the frame (1), a drive wheel (23) fixedly mounted on the output end of the third drive motor (22), and a drive link (24). One end of the drive link (24) is hinged to the eccentric part of the drive wheel (23), and the other end of the drive link (24) is hinged to the base frame (19).

4. The edible fungus waste recycling device according to claim 3, characterized in that, The placement rod (20) is arranged perpendicular to the horizontal inner support rod (14).

5. The edible fungus waste recycling device according to claim 3, characterized in that, The upper part of the hopper (2) is provided with a grid (25).

6. The edible fungus waste recycling device according to claim 5, characterized in that, The base frame (19) is provided with a scraper (26) located above the grid (25).

7. The edible fungus waste recycling device according to claim 1, characterized in that, The end of the inner support rod (14) is provided with a needle-punched part (27).

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