Cable take-up and arrangement equipment

Abstract

The utility model discloses cable take-up and arranging equipment which comprises a take-up frame, an arranging frame and an adjusting frame, a motor is installed on the take-up frame, an output shaft of the motor is fixedly connected with an air expansion shaft, a first electric cylinder is installed on the arranging frame, one end of a push rod of the first electric cylinder is fixedly connected with an arranging sleeve, and the other end of the push rod of the first electric cylinder is fixedly connected with the adjusting frame. A detection roller and a second electric cylinder are installed on the adjusting frame, one end of the detection roller is connected with a tension sensor, one end of a push rod of the second electric cylinder is fixedly connected with a driving frame, and a first tensioning roller and a second tensioning roller are installed on the driving frame. In the take-up process, a cable is arranged through the cable arranging frame, the cable is evenly wound on the take-up roller, the tensioning degree of the cable is adjusted through the adjusting frame, the phenomenon that the cable is taken up too tightly or too loosely is avoided, when the cable penetrates through the cable arranging sleeve, an outer sheath of the cable makes contact with the multiple sets of balls, and therefore the cable can be taken up too tightly or too loosely. And the outer sheath of the cable is not damaged.

Description

A cable winding and laying device Technical Field

[0001] This utility model relates to the field of cable winding technology, specifically to a cable winding and laying device. Background Technology

[0002] Cables are physical media used to transmit electricity, signals, or data, and typically consist of multiple conductors (wires) and insulation and protective layers. Cable winding is an important operation to ensure line safety, extend service life, and improve the tidiness of the space.

[0003] When winding up cables, do not twist or knot them to prevent signal interference or core breakage. During the winding and laying process, manual adjustment is often required to achieve even winding and flat laying. The tightness of the cable is not easy to control during winding. Loose cables will shake and rub during handling and movement, which can easily lead to breakage of the internal conductor or wear of the insulation layer. Summary of the Invention

[0004] The purpose of this invention is to provide a cable winding and unwinding device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cable take-up and cable laying device, comprising a take-up frame, a laying frame, and an adjusting frame. A motor is mounted on the take-up frame, and the output shaft of the motor is fixedly connected to an air shaft. A first electric cylinder is mounted on the laying frame, and one end of the push rod of the first electric cylinder is fixedly connected to a laying sleeve. A detection roller and a second electric cylinder are mounted on the adjusting frame, and one end of the detection roller is connected to a tension sensor. One end of the push rod of the second electric cylinder is fixedly connected to a drive frame, and a first tension roller and a second tension roller are mounted on the drive frame.

[0006] The first tensioning roller is located on one side of the detection roller, and the second tensioning roller is located on the other side of the detection roller.

[0007] The inner side of the ribbon cable sleeve is provided with multiple sets of ball bearings, which are tumblingly connected to the ribbon cable sleeve.

[0008] The ribbon cable sleeve includes rounded corners.

[0009] The lower end of the take-up frame is fixedly equipped with a base frame.

[0010] The lower end of the base frame is equipped with rollers.

[0011] The cable tray is located between the cable take-up tray and the adjustment tray.

[0012] The air shaft of the take-up frame is used to fix the take-up roller.

[0013] The multiple sets of balls are evenly distributed at intervals along the circumferential direction of the cable sleeve.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. In the winding process, the present invention uses a wire winding frame to wind the cable. When the electric cylinder is working, it drives the wire winding sleeve at one end to make a reciprocating linear motion. The wire winding sleeve drives the cable to move synchronously, so that the cable is evenly wound on the winding roller, thus achieving uniform wire winding.

[0016] 2. In the winding process, the tension of the cable is adjusted by the adjusting frame, and the tension of the cable is detected in real time by the detection roller. The controller outputs control commands to control the second electric cylinder to extend and retract accordingly to drive the tension roller, maintain constant tension, and prevent the cable from being wound too tightly or too loosely.

[0017] 3. When the cable of this utility model passes through the ribbon cable sleeve, the outer sheath of the cable comes into contact with multiple sets of rolling balls. During the movement of the cable, the multiple sets of rolling balls roll accordingly, reducing the contact friction between the cable and the ribbon cable sleeve, and will not damage the outer sheath of the cable. Attached Figure Description

[0018] Figure 1 is a schematic diagram of one side view of the present invention;

[0019] Figure 2 is a schematic diagram of the structure from another side view of this utility model;

[0020] Figure 3 is a schematic diagram of the use of this utility model;

[0021] Figure 4 is a schematic diagram of the structure of the cable sleeve of this utility model;

[0022] Figure 5 is a schematic diagram of the structure of the adjustment frame of this utility model.

[0023] In the diagram: 1. Take-up frame; 2. Cable tray; 3. Adjusting frame; 4. Take-up roller; 11. Air shaft; 12. Motor; 13. Base frame; 14. Roller; 21. First electric cylinder; 22. Cable tray sleeve; 221. Ball bearing; 222. Rounded corner; 31. Detection roller; 32. Tension sensor; 33. Second electric cylinder; 34. Drive frame; 35. First tension roller; 36. Second tension roller. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please refer to Figures 1-5. This utility model provides a technical solution: a cable take-up and cable laying device, including a take-up frame 1, a laying frame 2, and an adjusting frame 3. A motor 12 is installed on the take-up frame 1, and the output shaft of the motor 12 is fixedly connected to an air shaft 11. A first electric cylinder 21 is installed on the laying frame 2, and one end of the push rod of the first electric cylinder 21 is fixedly connected to a laying sleeve 22. A detection roller 31 and a second electric cylinder 33 are installed on the adjusting frame 3. One end of the detection roller 31 is connected to a tension sensor 32, and one end of the push rod of the second electric cylinder 33 is fixedly connected to a drive frame 34. A first tension roller 35 and a second tension roller 36 are installed on the drive frame 34.

[0026] The take-up roller 4, used for cable take-up, is mounted on the air shaft 11 of the take-up frame 1. Compressed air drives the air bladder inside the air shaft 11 to expand, so that the key strip on the surface of the shaft makes tight contact with the take-up roller 4, thereby transmitting torque and fixing the take-up roller 4. When the motor 12 is working, it drives the air shaft 11 at one end to rotate. The air shaft 11 drives the take-up roller 4 fixed thereto to rotate synchronously. During the rotation of the take-up roller 4, the cable is wound up to achieve take-up.

[0027] During the take-up process, the cable is laid out using the cable laying frame 2, as shown in Figure 3. When taking up the cable, it passes around the adjusting frame 3 and then through the cable laying sleeve 22, and then winds onto the take-up roller 4. The take-up roller 4 rotates to take up the cable under the drive of the motor 12. When the first electric cylinder 21 is working, it drives the cable laying sleeve 22 at one end to move. The cable laying sleeve 22 is driven by the first electric cylinder 21 to make reciprocating linear motion, and the cable laying sleeve 22 drives the cable to move synchronously, thereby laying the cable out during the take-up process, so that the cable is evenly wound onto the take-up roller 4, achieving uniform cable laying.

[0028] The first tensioning roller 35 is located on one side of the detection roller 31, and the second tensioning roller 36 is located on the other side of the detection roller 31.

[0029] During the winding process, the tension of the cable is adjusted by the adjusting frame 3, as shown in Figure 3. The cable passes under the first tension roller 35, over the upper part of the detection roller 31, and then over the lower part of the second tension roller 36. The tension of the cable is detected in real time by the detection roller 31. The tension sensor 32 can be a strain gauge sensor. The strain gauge senses the deformation of the bearing seat or support structure of the detection roller 31 and converts the mechanical stress into an electrical signal output. The controller compares the signal of the tension sensor 32 with the set value, calculates the error, and outputs a control command to control the second electric cylinder 33. The second electric cylinder 33 drives the drive frame 34 at one end to move. The drive frame 34 drives the first tension roller 35 and the second tension roller 36 to move synchronously, adjusting the tension of the cable accordingly to maintain constant tension, thereby improving the winding quality and preventing the cable from being wound too tightly or too loosely.

[0030] The inner side of the ribbon cable sleeve 22 is provided with multiple sets of ball bearings 221. The multiple sets of ball bearings 221 are connected to the ribbon cable sleeve 22 in a rolling manner. When the cable passes through the ribbon cable sleeve 22, the outer sheath of the cable comes into contact with the multiple sets of ball bearings 221. During the movement of the cable, the multiple sets of ball bearings 221 roll accordingly, reducing the contact friction between the cable and the ribbon cable sleeve 22, and preventing damage to the outer sheath of the cable.

[0031] The cable sleeve 22 includes a rounded corner portion 222, which further serves as a transition, preventing damage to the cable's outer sheath when it comes into contact with the edge of the cable sleeve 22.

[0032] The lower end of the take-up frame 1 is fixedly equipped with a base frame 13.

[0033] The lower end of the base frame 13 is equipped with rollers 14. The rollers 14 facilitate the movement of the entire take-up and winding equipment, enabling the entire take-up and winding equipment to be quickly moved to a designated position for use. After the take-up and winding is completed, the take-up roller 4 can be directly transferred and transported.

[0034] The cable tray 2 is located between the cable take-up tray 1 and the adjustment tray 3. The tension of the cable is adjusted by the adjustment tray 3, the cable tray 2 is used to lay the cable, and the cable take-up tray 1 is used to take the cable.

[0035] The air shaft 11 of the take-up frame 1 is used to fix the take-up roller 4. Fixing and disassembling the take-up roller 4 is convenient. It only requires inflation and deflation. After take-up is completed, the compressed air in the air bladder of the air shaft 11 is released, the air bladder contracts, the key bar retracts to the surface of the shaft, the fixation of the take-up roller 4 is released, and the take-up roller 4 can be removed.

[0036] Multiple sets of ball bearings 221 are evenly distributed along the circumference of the cable sleeve 22, thereby reducing the contact friction between the cable and the cable sleeve 22.

[0037] Working principle: In use, the take-up roller 4 for cable winding is fitted onto the air shaft 11 of the take-up frame 1, and the take-up roller 4 is fixed by the air shaft 11. The cable passes through the adjusting frame 3 and then through the cable laying sleeve 22, and then winds onto the take-up roller 4. The take-up roller 4 rotates to wind up the cable under the drive of the motor 12. During the winding process, the tension of the cable is adjusted by the adjusting frame 3, and the cable is laid out by the cable laying frame 2, as shown in Figure 3. The tension of the cable is detected in real time by the detection roller 31, and the tension sensor 32 converts the mechanical stress into an electrical signal output. The controller outputs control signals. The control command controls the second electric cylinder 33, which drives the drive frame 34 at one end to move. The drive frame 34 drives the first tension roller 35 and the second tension roller 36 to move synchronously, adjusting the tension of the cable accordingly to maintain constant tension. The first electric cylinder 21 drives the cable guide sleeve 22 to perform reciprocating linear motion, which drives the cable to move synchronously. During the take-up process, the cable is guided so that it is evenly wound on the take-up roller 4. After the take-up is completed, the compressed air in the air bladder of the air shaft 11 is released, the take-up roller 4 is released from its fixation, and the take-up roller 4 can be removed.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cable take-up and cable laying device, comprising a take-up frame (1), a laying frame (2), and an adjusting frame (3), characterized in that: A motor (12) is installed on the take-up frame (1), and the output shaft of the motor (12) is fixedly connected to the air shaft (11). A first electric cylinder (21) is installed on the cable tray (2), and one end of the push rod of the first electric cylinder (21) is fixedly connected to the cable tray sleeve (22). A detection roller (31) and a second electric cylinder (33) are installed on the adjustment frame (3). One end of the detection roller (31) is connected to the tension sensor (32), and one end of the push rod of the second electric cylinder (33) is fixedly connected to the drive frame (34). A first tension roller (35) and a second tension roller (36) are installed on the drive frame (34).

2. A cable take-up reel apparatus according to claim 1, wherein: The first tension roller (35) is located on one side of the detection roller (31), and the second tension roller (36) is located on the other side of the detection roller (31).

3. A cable take-up reel apparatus according to claim 1, wherein: The inner side of the ribbon cable sleeve (22) is provided with multiple sets of balls (221), and the multiple sets of balls (221) are tumblingly connected to the ribbon cable sleeve (22).

4. A cable take-up reel apparatus according to claim 1, wherein: The cable sleeve (22) includes a rounded corner (222).

5. A cable take-up reel apparatus according to claim 1, wherein: The lower end of the take-up frame (1) is fixedly provided with a base frame (13).

6. A cable take-up reel apparatus according to claim 5, wherein: The lower end of the base frame (13) is equipped with rollers (14).

7. A cable take-up reel apparatus according to claim 1, wherein: The cable tray (2) is located between the take-up tray (1) and the adjustment tray (3).

8. A cable take-up reel apparatus according to claim 1, wherein: The air shaft (11) of the take-up frame (1) is used to fix the take-up roller (4).

9. A cable take-up reel according to claim 3, wherein: Multiple sets of the ball bearings (221) are evenly distributed at intervals along the circumferential direction of the cable sleeve (22).

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