Full-automatic soft ceramic cutting equipment

Abstract

The utility model relates to the technical field of cutting processing, in particular to a full-automatic soft ceramic cutting device which comprises a machine table, the machine table is sequentially provided with a feeding mechanism, a material moving mechanism, a waste discharging mechanism, a cutting mechanism, a cleaning mechanism and a sorting and discharging mechanism in the material conveying direction, and the cutting mechanism is used for cutting materials to be processed borne by the waste discharging mechanism. The material transferring mechanism is used for transferring to-be-machined materials from the feeding mechanism to the waste discharging mechanism and transferring the cut materials from the waste discharging mechanism to the cleaning mechanism, the cleaning mechanism is used for cleaning the cut materials, and the sorting and discharging mechanism is used for detecting, classifying, transferring and discharging the cleaned materials. The feeding mechanism is used for feeding and conveying the materials to be machined and discharging and conveying the classified materials. The automatic cutting machine is compact in structure, reasonable in design, capable of effectively integrating a plurality of working procedures on the same machine, high in equipment integration degree, beneficial to optimizing production line layout, capable of achieving whole-process automatic cutting work and capable of improving production efficiency and economic benefits.

Description

Technical Field

[0001] This utility model relates to the field of cutting and processing technology, and in particular to a fully automatic soft ceramic cutting device. Background Technology

[0002] Soft ceramics are a type of incompletely sintered ceramic material. Although their hardness and strength are lower than traditional hard ceramics, they still maintain a certain level of mechanical strength and durability. They are commonly used in building decoration, electronic component substrates, and flexible ceramic tiles, and are widely favored due to their lightweight, environmental friendliness, and ease of processing. Soft ceramic cutting refers to the process of cutting soft ceramic materials into the required shapes and sizes according to design requirements. In this process, operators manually transport the material frames containing the soft ceramics to the feeding station of the production line for conveying. The cutters on the production line then cut the soft ceramics. Afterward, operators collect the cut soft ceramics at the receiving station and remove them from the production line. This back-and-forth transport of the cut soft ceramics to subsequent cleaning and sorting processes is not conducive to optimizing the production line layout. The back-and-forth transport is time-consuming, labor-intensive, and affects production efficiency and economic benefits. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by providing a fully automatic soft ceramic cutting device with a compact and reasonable structure. This device effectively integrates multiple processes into the same machine, resulting in a high degree of integration. This helps to optimize the production line layout, achieve fully automated cutting operations, and improve production efficiency and economic benefits.

[0004] To achieve the above objectives, this utility model provides a fully automatic soft ceramic cutting device, comprising a machine base. Along the conveying direction of the material to be processed, the machine base is sequentially equipped with a feeding mechanism, a transferring mechanism, a waste removal mechanism, a cutting mechanism, a cleaning mechanism, and a sorting and unloading mechanism. The cutting mechanism is used to cut the material to be processed carried by the waste removal mechanism. The transferring mechanism is located between the feeding mechanism, the waste removal mechanism, and the cleaning mechanism. The transferring mechanism is used to transfer the material to be processed from the feeding mechanism to the waste removal mechanism and to transfer the cut material from the waste removal mechanism to the cleaning mechanism. The cleaning mechanism is used to clean the cut material. The sorting and unloading mechanism is used to detect, classify, and unload the cleaned material. The feeding mechanism is used to feed and convey the material to be processed and to unload the classified material.

[0005] The beneficial effects of this utility model are: compact structure and reasonable design, effectively integrating multiple processes into the same machine, high equipment integration, which helps to optimize the production line layout, realize fully automated cutting work, and improve production efficiency and economic benefits. Attached Figure Description

[0006] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of this utility model.

[0007] Figure 2 This is a schematic diagram of the feeding mechanism structure of Embodiment 1 of this utility model.

[0008] Figure 3 This is a schematic diagram of the structure of the first feeding component in Embodiment 1 of this utility model.

[0009] Figure 4 This is a schematic diagram of the first lifting component structure in Embodiment 1 of this utility model.

[0010] Figure 5 This is a schematic diagram of the material handling component structure in Embodiment 1 of this utility model.

[0011] Figure 6 This is a schematic diagram of the waste discharge mechanism in Embodiment 1 of this utility model.

[0012] Figure 7 This is an exploded structural diagram of the waste discharge mechanism in Embodiment 1 of this utility model.

[0013] Figure 8 This is a schematic diagram of the cleaning mechanism structure of Embodiment 1 of this utility model.

[0014] Figure 9 This is a schematic diagram of the structure of the first cleaning component in Embodiment 1 of this utility model.

[0015] Figure 10 This is a schematic diagram of the first cleaning component from another angle in Embodiment 1 of this utility model.

[0016] Figure 11 This is a schematic diagram of the third feeding component in Embodiment 1 of this utility model.

[0017] Figure 12 This is a schematic diagram of the fourth feeding component in Embodiment 1 of this utility model.

[0018] Figure 13 This is a schematic diagram of the sorting and unloading mechanism of Embodiment 1 of this utility model.

[0019] Figure 14 This is a schematic diagram of the detection component structure of Embodiment 1 of this utility model.

[0020] Figure 15 This is a schematic diagram of the sorting component structure of Embodiment 1 of this utility model.

[0021] Figure 16 This is a schematic diagram of the fifth feeding component in Embodiment 1 of this utility model.

[0022] Figure 17 This is a schematic diagram of the feeding mechanism structure of Embodiment 2 of this utility model.

[0023] Figure 18 This is a schematic diagram of the sixth feeding component in Embodiment 2 of this utility model.

[0024] Figure 19 This is a schematic diagram of the second lifting component structure in Embodiment 2 of this utility model.

[0025] Figure 20 This is a schematic diagram of the transport component structure in Embodiment 2 of this utility model.

[0026] The reference numerals in the figures include:

[0027] 1 - Machine

[0028] 2——Feeding Mechanism 21——First Feeding Component 211——First Frame

[0029] 212 – First drive wheel; 213 – Second drive wheel; 214 – First dual-shaft motor

[0030] 215 – First driven pulley; 216 – Second driven pulley; 217 – First transmission belt

[0031] 218 – Second transmission belt; 219 – Third material sensor; 2110 – First guide plate

[0032] 2111—First Adjustment Slot

[0033] 22—First lifting assembly; 221—First lifting seat; 222—Third linear module

[0034] 223 - Temporary storage rack; 224 - Temporary storage chute; 225 - First limit block.

[0035] 226—Second Material Sensor

[0036] 23—Material handling assembly; 231—Sliding seat; 232—First linear module

[0037] 233 - Material handling seat; 234 - Gripper cylinder; 235 - Gripper arm

[0038] 236 – Second linear module; 237 – Material rack; 238 – First limit plate

[0039] 239 – Receptacle; 2310 – First Material Sensor

[0040] 24 – Sixth feeding assembly; 241 – Fifth upright; 242 – Sixth drive wheel

[0041] 243 – Seventh driving wheel; 244 – Second dual-shaft motor; 245 – Sixth driven wheel

[0042] 246 – Seventh driven pulley; 247 – Sixth transmission belt; 248 – Seventh transmission belt

[0043] 249—Fifth material sensor; 2410—Second guide plate; 2411—Second adjusting groove

[0044] 25 – Second lifting assembly; 251 – Second lifting seat; 252 – Eighth linear module

[0045] 253 – Fifth limiting block; 254 – Sixth material sensor; 255 – Second limiting plate

[0046] 26—Transfer assembly; 261—Base; 262—Transfer seat

[0047] 263—Pickup Component; 2631—Pickup Rack; 2632—Pickup Cylinder

[0048] 2633 - Pickup nozzle; 2634 - Guide shaft

[0049] 264—Third drive motor 265—Through slot

[0050] 266—Positioning component; 2661—Positioning plate; 2662—Positioning cylinder

[0051] 2663—The Fourth Material Sensor

[0052] 267 – Guide sleeve; 268 – Fifth driving wheel; 269 – Fifth driven wheel

[0053] 2610 – Fifth transmission belt; 2611 – Slider; 2612 – Second guide rail

[0054] 3—Transfer Mechanism; 31—Fourth Stand; 32—Dual-Axis Linear Module

[0055] 33—First material transfer assembly; 331—Material transfer rack; 332—Material transfer nozzle.

[0056] 333 - Lifting Linear Module

[0057] 34—Second Transfer Component

[0058] 4—Waste Discharge Mechanism; 41—Base; 42—Fourth Linear Module

[0059] 43—Bearing cavity; 431—Through hole; 432—Support block

[0060] 433 – Connecting block; 434 – Mesh plate; 435 – First mounting hole

[0061] 436 - First connecting hole

[0062] 44—Waste Collection Cavity 45—Second Limiting Block

[0063] 46—Second Pusher Assembly; 461—Pusher Plate; 462—Pusher Block

[0064] 463 – Roller; 464 – Pusher Cylinder; 465 – Pin Shaft

[0065] 466—First guide rail; 467—Assembly hole; 468—First adjustment groove

[0066] 47 – Third limiting block; 48 – Third pushing component; 49 – Adsorption hole

[0067] 410 — Gas storage chamber 411 — Switching element

[0068] 5—Cutting Mechanism 51—Laser Cutter 52—Screw Drive Structure

[0069] 53—CCD Vision Scanner

[0070] 6 – Cleaning Mechanism; 61 – First Cleaning Component; 611 – Frame

[0071] 612 — First moving seat; 613 — Dust-adhesive roller; 614 — First drive motor

[0072] 615 – Dust removal roller; 616 – Second drive motor; 617 – Third drive wheel

[0073] 618 – Third driven pulley; 619 – Third transmission belt; 6110 – Fourth driving pulley

[0074] 6111 – Fourth driven pulley; 6112 – Fourth transmission belt; 6113 – Connecting shaft

[0075] 6114 – First transmission wheel; 6115 – Second transmission wheel

[0076] 62 - Second Cleaning Component

[0077] 63 – Third feeding assembly; 631 – First feeding seat; 632 – First suction hole

[0078] 633 - Fifth Linear Module

[0079] 64 – Fourth feeding assembly; 641 – Second feeding seat; 642 – Second suction port

[0080] 643 – Sixth linear module; 644 – Seventh linear module

[0081] 65—First static eliminator assembly; 651—Second support frame; 652—First ionizer bar.

[0082] 653 – First lifting cylinder; 654 – First vacuum cleaner; 655 – First brush

[0083] 66 – Second static eliminator; 661 – Third bracket; 662 – Fourth bracket

[0084] 663 - Second Ionizing Blower; 664 - Second Vacuum Cleaner; 665 - Second Brush

[0085] 666 – Second lifting cylinder

[0086] 7—Sorting and unloading mechanism; 71—Machine base

[0087] 72—Detection component; 721—Second movable seat; 7211—Mounting block

[0088] 7212 - Mounting cover; 7213 - First groove; 7214 - Second groove

[0089] 7215 – Fourth mounting hole; 7216 – Fourth connecting hole

[0090] 722 - Camera; 723 - First Drive Unit; 724 - Third Stand

[0091] 725 - Microchannel Plate

[0092] 73—Sorting Components; 731—Frame

[0093] 732—Transfer component; 7321—Connecting plate; 7322—Support frame

[0094] 7323 – Assembly block; 7324 – Second connecting hole; 7325 – Third connecting hole

[0095] 7326 – Second mounting hole; 7327 – Third mounting hole

[0096] 733 – Suction Nozzle; 734 – Z-axis Module; 735 – Y-axis Module

[0097] 74 – Fifth feeding assembly; 741 – Third feeding base; 742 – Second driving component

[0098] 743 - Suction cup; 744 - Fourth limit block. Detailed Implementation

[0099] The present invention will now be described in detail with reference to the accompanying drawings.

[0100] Example 1.

[0101] like Figures 1 to 16 As shown, this utility model discloses a fully automatic soft ceramic cutting device, including a machine base 1. The machine base 1 is sequentially equipped with a feeding mechanism 2, a transferring mechanism 3, a waste discharge mechanism 4, a cutting mechanism 5, a cleaning mechanism 6, and a sorting and unloading mechanism 7 along the conveying direction of the material to be processed. The cutting mechanism 5 is used to cut the material to be processed carried by the waste discharge mechanism 4. The transferring mechanism 3 is disposed between the feeding mechanism 2, the waste discharge mechanism 4, and the cleaning mechanism. The transferring mechanism 3 is used to transfer the material to be processed from the feeding mechanism 2 to the waste discharge mechanism 4 and to transfer the cut material from the waste discharge mechanism 4 to the cleaning mechanism 6. The cleaning mechanism 6 is used to clean the cut material. The sorting and unloading mechanism 7 is used to detect, classify, and unload the cleaned material. The feeding mechanism 2 is used to feed and convey the material to be processed and to unload the classified material.

[0102] During operation, the material to be processed, which is soft ceramic, is fed and conveyed by the feeding mechanism 2. The transferring mechanism 3 is located between the feeding mechanism 2, the waste discharge mechanism 4, and the cleaning mechanism. The transferring mechanism 3 can transfer the material to be processed from the feeding mechanism 2 to the waste discharge mechanism 4. The waste discharge mechanism 4 further transfers the material to the cutting mechanism 5 for cutting. The waste discharge mechanism 4 can promptly remove the waste generated during the cutting process. Then, the transferring mechanism 3 transfers the cut material from the waste discharge mechanism 4 to the cleaning mechanism 6. The cleaning mechanism 6 can perform a comprehensive cleaning of the cut material to prevent waste and foreign matter from remaining on the material surface. Finally, the sorting and unloading mechanism 7 performs visual inspection of the cleaned material for defects and classifies it into qualified and unqualified products. The qualified and unqualified products are then transferred to the feeding mechanism 2 for unloading and conveying. The feeding mechanism 2, transferring mechanism 3, waste removal mechanism 4, cutting mechanism 5, cleaning mechanism 6, and sorting and unloading mechanism 7 are arranged in a square ring structure around the machine base 1. These mechanisms are efficiently integrated onto the machine base 1, resulting in a more efficient and streamlined processing flow, a more compact structure, and a smaller footprint. This utility model features a compact and rationally designed structure, effectively integrating multiple processes onto the same machine. Its high degree of integration helps optimize the production line layout, achieve fully automated cutting operations, and improve production efficiency and economic benefits.

[0103] The feeding mechanism 2 in this embodiment includes a first feeding component 21, a first lifting component 22 used in conjunction with the first feeding component 21, and a picking component 23 used in conjunction with the first lifting component 22. The first lifting component 22 moves back and forth between the first feeding component 21 and the picking component 23. The picking component 23 includes a sliding seat 231, a first linear module 232 drivenly connected to the sliding seat 231, a picking seat 233 disposed on the sliding seat 231, a gripper cylinder 234 disposed on the picking seat 233, a gripper arm 235 drivenly connected to the gripper cylinder 234, a second linear module 236 drivenly connected to the picking seat 233, and a material carrier 237 disposed on both sides of the picking seat 233. The moving direction of the sliding seat 231 is perpendicular to the moving direction of the picking seat 233. Specifically, the material is transferred to the first lifting assembly 22 via the first feeding assembly 21. The first lifting assembly 22 then raises the material from the first feeding assembly 21 to the picking assembly 23. First, the first linear module 232 drives the sliding seat 231 to move laterally, aligning the picking seat 233 with the material. Then, the second linear module 236 drives the picking seat 233 to move longitudinally, thereby causing the gripper cylinder 234 to move forward and extend into the material's position. The gripper cylinder 234 then drives the gripper arm 23. 5. The material is closed and clamped. Then, the second linear module 236 drives the picking seat 233 to move backward and pull the material into the loading rack 237 until the material is completely flat on the loading rack 237. Finally, the first linear module 232 drives the sliding seat 231 away from the first lifting component 22 and moves it to the material transfer mechanism 3, thereby completing the material transportation and loading work. The loading rack 237 provides good support for the material, ensuring that the material is evenly stressed and maintains a natural flat state, which facilitates transportation and loading and improves loading efficiency.

[0104] In this embodiment, the top of the material rack 237 is provided with a first limiting plate 238. The inner wall of the first limiting plate 238 abuts against the outer wall of the material. The first limiting plate 238 has a receiving groove 239, and the receiving groove 239 is provided with a first material sensor 2310. The first lifting assembly 22 includes a first lifting seat 221 and a third linear module 222 drivenly connected to the first lifting seat 221. The first lifting seat 221 holds a temporary storage rack 223, and the temporary storage rack 223 is provided with a temporary storage groove 224. A first limiting block 225 is provided at one end of the first lifting seat 221 near the third linear module 222, and a second material sensor 226 is provided at the other end of the first lifting seat 221 away from the third linear module 222. Specifically, the material carrier 237 is stopped by the inner wall of the first limiting plate 238 to abut against the outer wall of the material, effectively limiting the position of the material on the material carrier 237 and preventing the position from being tilted or shifted. The first limiting plate 238 accommodates the first material sensor 2310 through the receiving groove 239. When the first material sensor 2310 senses and detects the material, it sends a corresponding working command to the controller, which starts the operation of the first linear module 232. The first linear module 232 drives the material carrier 237 to move through the sliding seat 231, thereby realizing the material transportation and loading work. When the first feeding component 21 transports the temporary storage rack 223 to the first lifting seat 221, the second material sensor 226 detects the temporary storage rack 223 and sends a corresponding working command to the controller. The controller then starts the operation of the third linear module 222, which drives the first lifting seat 221 to move up and down. The first limit block 225 stops the temporary storage rack 223 from contacting the outer wall of the temporary storage rack 223, thereby limiting the position of the temporary storage rack 223 on the first lifting seat 221. Multiple temporary storage chutes 224 are provided, and the multiple temporary storage chutes 224 are arranged along the height direction of the temporary storage rack 223. Each temporary storage chute 224 holds a single material. With the help of the third linear module 222, the temporary storage rack 223 is driven to move up and down through the first lifting seat 221, which better cooperates with the material picking component 23 to take out the material from the temporary storage chutes 224 and place the material on the material carrier 237 for transportation.

[0105] The first feeding assembly 21 in this embodiment includes a first upright frame 211, a first driving wheel 212 and a second driving wheel 213 disposed at one end of the first upright frame 211, a first dual-axis motor 214 driven and connected to the first driving wheel 212 and the second driving wheel 213, a first driven wheel 215 and a second driven wheel 216 disposed at the other end of the first upright frame 211, a first transmission belt 217 drivingly connected between the first driving wheel 212 and the first driven wheel 215, and a second transmission belt 218 drivingly connected between the second driving wheel 213 and the second driven wheel 216. The first upright frame 211 is provided with a third material sensor 219, and a first guide plate 2110 is provided on both sides of the first upright frame 211. The first guide plate 2110 has a first adjustment groove 2111. Specifically, when the third material sensor 219 detects the temporary storage rack 223, it sends a corresponding working command to the controller, which then starts the first dual-axis motor 214. The first dual-axis motor 214 is mounted on the first upright 211. The first dual-axis motor 214 is existing technology, and its specific shape, structure, and working principle will not be described in detail. One output end of the first dual-axis motor 214 drives the first drive wheel 212 to rotate. The rotating first drive wheel 212 drives the first driven wheel 215 to rotate through the first transmission belt 217. The other output end of the first dual-axis motor 214 drives the second drive wheel 213 to rotate. The rotating second drive wheel 213 drives the second driven wheel 216 to rotate through the second transmission belt 218. The first transmission belt 217 and the second transmission belt 218 work together to smoothly transport the temporary storage rack 223 to the first lifting assembly 22. Preferably, two first guide plates 2110 are provided. The distance between the two first guide plates 2110 can be adjusted according to the specifications and dimensions of different types of temporary storage racks 223. External screws are used to pass through the first adjustment groove 2111 and connect and fix the two first guide plates 2110 to the upright. The distance adjustment operation is simple and better guides the temporary storage rack 223 into the space between the first transmission belt 217 and the second transmission belt 218.

[0106] The waste discharge mechanism 4 in this embodiment includes a base 41, a fourth linear module 42 drivenly connected to the base 41, a bearing cavity 43 disposed on the base 41, a waste collection cavity 44 connected to the bearing cavity 43, a second limiting block 45 disposed on the bearing cavity 43, a second pushing component 46 disposed opposite to the second limiting block 45, a third limiting block 47 disposed on the bearing cavity 43, and a third pushing component 48 disposed opposite to the third limiting block 47. The waste collection cavity 44 is connected to an external air pump. The second limiting block 45, the second pushing component 46, the third limiting block 47, and the third pushing component 48 are arranged around the circumference of the bearing cavity 43. The bearing cavity 43 is provided with adsorption holes 49. Multiple adsorption holes 49 are arranged in a rectangular array so that the multiple adsorption holes 49 adsorb the material onto the bearing cavity 43. Specifically, the material transfer mechanism 3 picks up the material from the feeding mechanism 2 and places it on the bearing cavity 43. The second limiting block 45, the second pushing assembly 46, the third limiting block 47, and the third pushing assembly 48 are arranged around the circumference of the bearing cavity 43. The second pushing assembly 46 pushes the right side of the material, causing it to move slightly laterally within the bearing cavity 43 to adjust its position. The second limiting block 45 stops and abuts against the left side of the material. The third pushing assembly 48 pushes the upper side of the material, causing it to move slightly longitudinally within the bearing cavity 43 to adjust its position. The third limiting block 47 stops and abuts against the lower side of the material. This allows for multi-directional fine-tuning of the material's position in four directions (left, right, up, and down) to ensure the material is properly positioned on the bearing cavity 43. Then, multiple adsorption... The holes 49 are arranged in a rectangular array around the bearing cavity 43. The material is stably adsorbed onto the bearing cavity 43 by multiple adsorption holes 49. Even if the material bulges upward due to accidental air ingress, the air between the bulging part of the material and the bearing cavity 43 is quickly discharged through the multiple adsorption holes 49, ensuring that the material is flatly adsorbed and adhered to the bearing cavity 43. The waste collection cavity 44 is connected to an external air pump and is located below the bearing cavity 43. The connection between the waste collection cavity 44 and the bearing cavity 43 generates negative pressure, which effectively sucks in the waste attached to the material and the waste that falls into the bearing cavity 43 into the waste collection cavity 44. The waste is collected and removed uniformly through the waste collection cavity 44, reducing the accumulation of waste on the material and improving the processing quality of the material.

[0107] In this embodiment, a through hole 431 is provided in the middle of the bearing cavity 43. The through hole 431 penetrates the bearing cavity 43 and communicates with the waste collection cavity 44. The bearing cavity 43 is provided with support blocks 432 and connecting blocks 433. Multiple support blocks 432 and multiple connecting blocks 433 are provided respectively. Multiple support blocks 432 and multiple connecting blocks 433 are staggered and arranged around the inner wall of the bearing cavity 43. The bearing cavity 43 is provided with a grid plate 434. The grid plate 434 abuts against multiple support blocks 432 and multiple connecting blocks 433. A first mounting hole 435 is provided at the corner of the grid plate 434. The connecting block 433 is provided with a first connecting hole 436 that communicates with the first mounting hole 435. Specifically, the bearing cavity 43 supports the grid plate 434 through multiple staggered support blocks 432 and multiple connecting blocks 433, allowing the grid plate 434 to be stably housed within the through hole 431. The grid plate 434 has high strength, is lightweight, and has good load-bearing capacity, providing a safe and reliable passage and working platform. Due to its grid structure, the grid plate 434 also has good ventilation, which helps waste material pass through the grid plate 434 and be sucked away and removed through the waste collection cavity 44. It also acts as a barrier to prevent material from being accidentally sucked into the waste collection cavity 44. External screws are used to pass through the first mounting hole 435 and connect and fix it to the first connecting hole 436, so that the grid plate 434 can be stably installed on the bearing cavity 43, facilitating installation and disassembly.

[0108] The second pushing assembly 46 and the third pushing assembly 48 in this embodiment have the same structure. The second pushing assembly 46 includes a pushing plate 461, a pushing block 462 disposed on the pushing plate 461, a roller 463 rotatably disposed on the pushing block 462, and a pushing cylinder 464 drivenly connected to the pushing plate 461. The roller 463 is used to roll against the outer wall of the material, and a pin 465 connects the roller 463 and the pushing block 462. Specifically, the second pushing assembly 46 and the third pushing assembly 48 have the same structure. The pushing cylinder 464 drives the pushing block 462 to move closer to or away from the material through the pushing plate 461. The pushing block 462 is connected to the roller 463 through the pin 465, so that the roller 463 rolls against the outer wall of the material, avoiding hard impact damage to the outer wall of the material.

[0109] In this embodiment, the pusher plate 461 is provided with a first guide rail 466, which has an assembly hole 467. The pusher block 462 is slidably connected to the first guide rail 466, and the pusher block 462 is provided with a second adjustment groove 468 communicating with the assembly hole 467. Specifically, preferably, there are two pusher blocks 462 and two first guide rails 466. The two pusher blocks 462 are slidably connected along the two first guide rails 466. An external screw passes through the second adjustment groove 468 and is fixed to the assembly hole 467, thereby changing the length position of the pusher block 462 extending relative to the pusher plate 461, so that the roller 463 adaptably rolls against the outer wall of the material, making adjustment simple and convenient.

[0110] In this embodiment, the base 41 is provided with a gas storage chamber 410, which is connected to the bearing chamber 43. The gas storage chamber 410 is provided with a switch 411, which is used to control the connection between the gas storage chamber 410 and the external vacuum pump. Specifically, the gas storage chamber 410 is connected to the external vacuum pump and the bearing chamber 43, so that all the air inside the bearing chamber 43 is discharged to form a negative pressure state, which further improves the adsorption yield of the adsorption pores 49 for materials. The switch 411 is used to control the connection between the gas storage chamber 410 and the external vacuum pump, thereby better controlling the start-up and shutdown of the bearing chamber 43.

[0111] The cleaning mechanism 6 of this embodiment includes a first cleaning component 61, a second cleaning component 62 disposed vertically spaced from the first cleaning component 61, a third feeding component 63 used in conjunction with the first cleaning component 61, and a fourth feeding component 64 used in conjunction with the second cleaning component 62. A first antistatic component 65 is disposed in front of the first cleaning component 61. The first antistatic component 65 is used to remove static electricity carried on the upper surface of the material transported by the third feeding component 63, so that the first cleaning component 61 can clean the upper surface of the material after removing static electricity. A second antistatic component 66 is disposed between the third feeding component 63 and the fourth feeding component 64. The second antistatic component 66 is used to remove static electricity carried on the lower surface of the material transported by the fourth feeding component 64, so that the second cleaning component 62 can clean the lower surface of the material after removing static electricity. Specifically, the cut material is placed in the third feeding assembly 63 by the material transfer mechanism 3. The third feeding assembly 63 transports the material through the first antistatic assembly 65. The first antistatic assembly 65 can remove the static electricity carried on the surface of the material transported by the third feeding assembly 63, reducing the static electricity and causing waste to adhere to the surface of the material, making the waste easy to remove. Then, the third feeding assembly 63 transports the material through the first cleaning assembly 61, which cleans the surface of the material after the static electricity has been removed to remove any adhering waste. Finally, the material is transported from the third feeding assembly 63 to the fourth feeding assembly 64. 3. Pick up the material and transport it through the second cleaning component 62. The second cleaning component 62 cleans the lower surface of the material to remove waste adhesion. Finally, the fourth feeding component 64 transports the material through the second antistatic component 66. The second antistatic component 66 can remove the static electricity carried on the lower surface of the material transported by the fourth feeding component 64 after the waste adhesion cleaning is completed. This further reduces static electricity and allows the waste to be adsorbed on the lower surface of the material, maintaining a good cleanliness of the material surface. This achieves a horizontal cleaning process on both the front and back of the material, simplifying the operation steps, reducing the workload, and improving cleaning efficiency.

[0112] The first cleaning component 61 and the second cleaning component 62 in this embodiment have the same structure. The first cleaning component 61 includes a frame 611, a first movable seat 612 movably disposed on the frame 611, a dust-adhesive roller 613 disposed on the first movable seat 612, a first drive motor 614 drivenly connected to the first movable seat 612, a dust-removing roller 615 disposed on the frame 611, and a second drive motor 616 drivenly connected to the dust-removing roller 615. The first drive motor 614 drives the dust-adhesive roller 613 to move through the first movable seat 612, so that the dust-adhesive roller 613 rolls against the material and removes dust from the outer surface of the material. The second drive motor 616 drives the dust-removing roller 615 to rotate, so that the dust-removing roller 615 rotates to contact the dust-adhesive roller 613 and remove the dust attached to the dust-adhesive roller 613. Specifically, the first cleaning component 61 and the second cleaning component 62 have the same structure. According to the thickness and material of the material, the first drive motor 614 drives the dust-adhesive roller 613 to move downward through the first moving seat 612, so that the dust-adhesive roller 613 applies appropriate pressure to the material. In conjunction with the third feeding component 63, the material is transported forward, thereby driving the dust-adhesive roller 613 to rotate and adsorbing and removing the waste on the surface of the material. Then, the first drive motor 614 drives the dust-adhesive roller 613 to move upward through the first moving seat 612, thereby adjusting the pressure between the dust removal roller 615 and the dust-adhesive roller 613. The second drive motor 616 drives the dust removal roller 615 to rotate, so that the rotating dust removal roller 615 further removes the waste on the dust-adhesive roller 613, effectively preventing the waste from adhering to the dust-adhesive roller 613 again and avoiding secondary pollution of the material by the dust-adhesive roller 613.

[0113] In this embodiment, the output end of the first drive motor 614 is driven and connected to a third drive wheel 617. A third driven wheel 618 is provided on one side of the frame 611. A third transmission belt 619 is connected between the third drive wheel 617 and the third driven wheel 618. The third transmission belt 619 is connected to the first movable seat 612. The output end of the second drive motor 616 is driven and connected to a fourth drive wheel 6110. A fourth driven wheel 6111 is provided on the other side of the frame 611. A fourth transmission belt 6112 is connected between the fourth drive wheel 6110 and the fourth driven wheel 6111. The fourth driven wheel 6111 is provided with a connecting shaft 6113. The connecting shaft 6113 is connected to a first transmission wheel 6114. The dust removal roller 615 is provided with a second transmission wheel 6115. The first transmission wheel 6114 and the second transmission wheel 6115 mesh. Specifically, the first drive motor 614 drives the third drive wheel 617 to rotate. The rotating third drive wheel 617 drives the third driven wheel 618 to rotate via the third transmission belt 619. Since the third transmission belt 619 is connected to the first movable seat 612, it drives the first movable seat 612 to move up and down. The second drive motor 616 drives the fourth drive wheel 6110 to rotate. The rotating fourth drive wheel 6110 drives the fourth driven wheel 6111 to rotate via the fourth transmission belt 6112. Since the fourth driven wheel 6111 is connected to the first transmission wheel 6114 via the connecting shaft 6113, and the first transmission wheel 6114 meshes with the second transmission wheel 6115, and the second transmission wheel 6115 is connected to the dust removal roller 615, it drives the dust removal roller 615 to rotate, thus achieving high transmission efficiency.

[0114] The first antistatic component 65 in this embodiment includes a second stand 651, a first ionizer 652 disposed on one side of the second stand 651, a first lifting cylinder 653 drivenly connected to the first ionizer 652, a first vacuum cleaner 654 disposed on the other side of the second stand 651, and a first brush 655 disposed at the opening of the first vacuum cleaner 654. Specifically, the first lifting cylinder 653 drives the first ion bar 652 to approach the upper surface of the material. The core of the first ion bar 652 is electrically connected to a high-voltage power supply. The tip of the discharge needle discharges, forming a stable high-intensity electric field and ionizing the air. Positive and negative ions are generated on the same tip. High-pressure air is blown out of the air outlet. The positive and negative ions are blown out from the elongated opening of the tube by the high-pressure air to form an ion radiation zone. This zone can neutralize the charge on the upper surface of the material passing through the ion radiation zone. When the upper surface of the material is negatively charged, it will attract the positive charge in the ion radiation zone. When the upper surface of the material is positively charged, it will attract the negative charge in the ion radiation zone. This neutralizes the static electricity on the upper surface of the material, achieving the purpose of eliminating static electricity. In addition to using the first ion bar 652, an ion gun, ion blower, or ion nozzle device can also be used. The first brush 655 sweeps away any waste that may remain on the upper surface of the material, and the first vacuum cleaner 654 sucks away the waste. The cleaning effect is good.

[0115] The second antistatic component 66 in this embodiment includes a third bracket 661, a fourth bracket 662 spaced apart from the third bracket 661, a second ionizing blower 663 disposed on the third bracket 661, a second vacuum cleaner 664 disposed on the fourth bracket 662, a second brush 665 disposed at the opening of the second vacuum cleaner 664, and a second lifting cylinder 666 drivenly connected to the second vacuum cleaner 664. Specifically, the third support 661 and the fourth support 662 are spaced apart. The second cleaning component 62 is located between the first and second supports. The core of the second ion bar 663 is electrically connected to a high-voltage power supply. The tip of the discharge needle discharges, forming a stable high-intensity electric field and ionizing the air. Positive and negative ions are generated on the same tip. High-pressure air is blown out of the air outlet. The positive and negative ions are blown out from the elongated opening of the tube by the high-pressure air to form an ion radiation zone. This zone can neutralize the charge on the lower surface of the material passing through the ion radiation zone. When the lower surface of the material is negatively charged, it attracts positive charges in the ion radiation zone; when the lower surface of the material is positively charged, it attracts negative charges in the ion radiation zone. This neutralizes the static electricity on the lower surface of the material, achieving the purpose of eliminating static electricity. The second lifting cylinder 666 drives the second vacuum cleaner 664 to approach the lower surface of the material. The second brush 665 sweeps away any residual waste on the lower surface of the material, and the second vacuum cleaner 664 sucks away the waste, resulting in a good cleaning effect.

[0116] The first feeding assembly 21 in this embodiment includes a first feeding seat 631, a first suction hole 632 disposed on the first feeding seat 631, and a fifth linear module 633 drivenly connected to the first feeding seat 631. Multiple first suction holes 632 are provided, arranged in a rectangular array. Specifically, the fifth linear module 633 transports materials through the first feeding seat 631, and the first feeding seat 631 smoothly absorbs materials through the multiple first suction holes 632, resulting in high feeding efficiency.

[0117] The second feeding assembly in this embodiment includes a second feeding seat 641, a second suction hole 642 disposed on the second feeding seat 641, a sixth linear module 643 drivenly connected to the second feeding seat 641, and a seventh linear module 644 drivenly connected to the sixth linear module 643. Multiple second suction holes 642 are provided, arranged in a rectangular array. Specifically, the sixth linear module 643 drives the second feeding seat 641 to move up and down, allowing the second feeding seat 641 to smoothly absorb material through the multiple second suction holes 642. The seventh linear module 644 drives the sixth linear module 643 to move back and forth, thereby causing the second feeding seat 641 to move in four directions: forward, backward, up, and down, facilitating the cleaning process of the material carried by the second feeding seat 641.

[0118] The sorting and unloading mechanism 7 of this embodiment includes a base 71, a detection component 72 disposed on the base 71, a sorting component 73 used in conjunction with the detection component 72, and a fifth feeding component 74 movably disposed between the detection component 72 and the sorting component 73. The detection component 72 includes a second movable base 721, a camera 722 disposed on the second movable base 721, a first driving member 723 drivenly connected to the second movable base 721, a third upright 724 disposed below the camera 722, and a microchannel plate 725 disposed on the third upright 724. The first driving member 723 drives the camera 722 to move relative to the microchannel plate 725 through the second movable base 721. Specifically, the fifth feeding component 74 moves the cleaned material to the position of the detection component 72. The first driving component 723 drives the camera 722 to move back and forth via the second moving seat 721, thereby adjusting the camera 722 to a suitable position so that the camera 722 faces the microchannel plate 725. Preferably, the camera 722 is a CCD camera. In many optical imaging systems, CCD cameras and microchannel plates 725 are often used in combination. The microchannel plate 725 can be used as a replacement for photomultiplier tubes to amplify the photoelectron signals from the photocathode, and then transmit these photoelectron signals to the CCD camera for imaging. The advantage of this combination is the high gain and fast response capability of the microchannel plate 725, and the high resolution and low noise characteristics of the CCD camera. 725 amplifies the electronic signal through the secondary electron multiplication effect, while the CCD camera is responsible for converting the amplified electronic signal into a digital image. By combining the two, the sensitivity and resolution of the imaging system can be significantly improved, meeting different complex imaging needs and better classifying materials into qualified and unqualified products. The materials are then transferred to the sorting component 73 by the fifth feeding component 74. The sorting component 73 then transfers the qualified and unqualified products to the qualified and unqualified product areas of the feeding mechanism 2, respectively. The entire process is automated and requires no manual operation, effectively classifying qualified and unqualified products accurately and ensuring the consistency and accuracy of sorting and feeding. The first driving component 723 uses a linear module of existing technology. The specific shape, structure and working principle of the linear module will not be described in detail here.

[0119] The sorting assembly 73 of this embodiment includes a frame 731, a transfer member 732 movably disposed on the frame 731, a suction nozzle 733 disposed on the transfer member 732, a Z-axis module 734 for driving the transfer member 732 to move along the Z-axis direction of the frame 731, and a Y-axis module 735 for driving the Z-axis module 734 to move along the Y-axis direction of the frame 731. The transfer member 732 includes a connecting plate 7321 and a support frame 7322 disposed on the connecting plate 7321. The connecting plate 7321 and the support frame 7322 are perpendicularly disposed. The output end of the Z-axis module 734 is drivenly connected to the connecting plate 7321. The support frame 7322 has an X-shaped structure. Specifically, the X-shaped support frame 7322 has a simple structure. Preferably, four suction nozzles 733 are provided, which are respectively located at the four corners of the support frame 7322. The Z-axis module 734 drives the suction nozzles 733 to move along the Z-axis direction of the frame 731 through the transfer component 732. The Y-axis module 735 drives the Z-axis module 734 to move along the Y-axis direction of the frame 731. Thus, the Z-axis module 734 and the Y-axis module 735 cooperate to drive the transfer component 732 to move. This allows the connecting plate 7321 to stably pick up materials through the suction nozzles 733 of the support frame 7322 and move in four directions: up, down, forward, and backward. This facilitates the transfer of qualified and unqualified products to the qualified and unqualified product areas of the feeding mechanism 2, respectively. Both the Z-axis module 734 and the Y-axis module 735 are linear modules of the prior art. The specific shape, structure, and working principle of the linear module will not be described in detail here.

[0120] In this embodiment, an assembly block 7323 is provided at the connection between the connecting plate 7321 and the support frame 7322. The assembly block 7323 is trapezoidal, and a second connecting hole 7324 and a third connecting hole 7325 are respectively provided at both ends of the assembly block 7323. The connecting plate 7321 is provided with a second mounting hole 7326 that communicates with the second connecting hole 7324, and the support frame 7322 is provided with a third mounting hole 7327 that communicates with the third connecting hole 7325. Specifically, the connecting plate 7321 is perpendicular to the support frame 7322. The assembly block 7323 is assembled and connected between the connecting plate 7321 and the support frame 7322. A screw is passed through the second connecting hole 7324 and fixed to the second mounting hole 7326, thereby realizing the installation connection between the assembly block 7323 and the connecting plate 7321. Another screw is passed through the third connecting hole 7325 and fixed to the third mounting hole 7327, thereby realizing the installation connection between the assembly block 7323 and the support frame 7322. The trapezoidal shape of the assembly block 7323 can provide a larger contact area and a better fitting effect, making it easier to insert and install. This design can enhance the connection stability between the connecting plate 7321 and the support frame 7322, making the transfer component 732 less prone to displacement or breakage when faced with external collisions or vibrations.

[0121] The second movable base 721 in this embodiment includes a mounting block 7211, a mounting cover 7212 disposed on the mounting block 7211, a first groove 7213 disposed on the mounting block 7211, and a second groove 7214 disposed on the mounting cover 7212. The mounting cover 7212 is closed and connected to the mounting block 7211 so that the first groove 7213 and the second groove 7214 surround each other to form a receiving cavity for accommodating the camera 722. Specifically, when the mounting cover 7212 is closed and connected to the mounting block 7211, the first groove 7213 and the second groove 7214 surround each other to form a circular receiving cavity. The circular receiving cavity is fitted onto the outside of the camera 722, thereby enabling the camera 722 to be mounted on the movable base.

[0122] In this embodiment, the mounting block 7211 has a fourth mounting hole 7215 on both sides, and the mounting cover 7212 has a fourth connecting hole 7216 on both sides that communicates with the fourth mounting hole 7215. Specifically, external screws are used to pass through the fourth connecting hole 7216 and connect and fix to the fourth mounting hole 7215, thereby realizing the installation and removal operation between the mounting cover 7212 and the mounting block 7211, which is simple and convenient.

[0123] The fifth feeding assembly 74 in this embodiment includes a third feeding seat 741, a second driving member 742 drivenly connected to the third feeding seat 741, a suction cup 743 disposed on the third feeding seat 741, and a fourth limiting block 744 disposed on the outside of the third feeding seat 741. Specifically, the second driving member 742 drives the third feeding seat 741 to move back and forth between the detection assembly 72 and the sorting assembly 73. The third feeding seat 741 is connected to an external vacuum pump, so that the suction cup 743 disposed on the third feeding seat 741 forms a negative pressure state to stably suck up the material. The inner wall of the fourth limiting block 744 blocks and abuts against the outer wall of the material, effectively limiting the position of the material on the third feeding seat 741, with good limiting effect. The second driving member 742 adopts the existing linear module, and the specific shape, structure and working principle of the linear module will not be described in detail here.

[0124] The cutting mechanism 5 in this embodiment includes a laser cutter 51, a lead screw drive structure 52 driven and connected to the laser cutter 51, and a CCD vision scanner 53 disposed beside the lead screw drive structure 52. Specifically, the lead screw drive structure 52 is existing technology, consisting of a servo motor, a coupling, a lead screw, and a lead screw nut. The servo motor is electrically connected to the PLC control system and can receive the working signal issued by the PLC control system to drive the lead screw to rotate through the coupling. Furthermore, the lead screw drives the lead screw nut to move, thus realizing that the servo motor is connected to the lead screw through the coupling. The rotating lead screw drives the lead screw nut and drives the laser cutter 51 to move up and down for cutting. The CCD vision scanner 53 can scan the material to provide a precise cutting path.

[0125] The material transfer mechanism 3 in this embodiment includes a fourth frame 31, a dual-axis linear module 32 disposed on the fourth frame 31, and a first material transfer component 33 and a second material transfer component 34 driven and connected to the dual-axis linear module 32. The first material transfer component 33 and the second material transfer component 34 have the same structure. The first material transfer component 33 includes a material transfer frame 331, a material transfer nozzle 332 disposed on the material transfer frame 331, and a lifting linear module 333 driven and connected to the material transfer frame 331. Specifically, the dual-axis linear module 32 consists of two independent linear modules, each with its own output end. This structural design allows the two output ends to move in different directions. That is, the dual-axis linear module 32 drives the first material transfer component 33 to move left and right through one output end, using the first material transfer component 33 to transfer the material from the feeding mechanism 2 to the waste discharge mechanism 4. The dual-axis linear module 32 drives the second material transfer component 34 to move left and right through the other output end, using the second material transfer component 34 to transfer the material from the waste discharge mechanism 4 to the cleaning mechanism 6. The movement is smooth and rapid, and the operation is efficient and smooth.

[0126] Example 2.

[0127] like Figures 17 to 20As shown, the feeding mechanism 2 in this embodiment includes a sixth feeding component 24, a second lifting component 25 used in conjunction with the sixth feeding component 24, and a conveying component 26 used in conjunction with the second lifting component 25. The second lifting component 25 moves back and forth between the sixth feeding component 24 and the conveying component 26. The conveying component 26 includes a base 261, a conveying seat 262 movably disposed on the base 261, a picking component 263 disposed on the conveying seat 262, a third drive motor 264 drivenly connected to the conveying seat 262, and a third drive motor 264 disposed on the base 261. The seat 261 has a through groove 265 and a positioning member 266 disposed in the through groove 265. The sixth feeding assembly 24 is used to transfer the pallet loaded with material to the second lifting assembly 25. The second lifting assembly 25 is used to raise the pallet conveyed by the sixth feeding assembly 24 to the transport assembly 26 so that the pallet passes through the through groove 265 and is fixed by the positioning member 266, and the material transfer mechanism 3 picks up the material from the pallet. The transport seat 262 picks up the empty pallet by the picking member 263 and transports the empty pallet to the second lifting assembly 25. Specifically, the sixth feeding component 24 moves multiple pallet groups carrying materials and stacked vertically to the second lifting component 25. The second lifting component 25 then raises the pallet groups from the sixth feeding component 24 to the transport component 26, allowing each pallet to pass through the through slot 265 and be fixed in position by the positioning member 266. This facilitates the material transfer mechanism 3 to pick up materials from the fixed pallets. Then, the third drive motor 264 drives the picking member 263 to move along the length of the base 261 via the transport seat 262. The picking member 263 picks up the empty pallet after picking up the material, and the positioning member 266 releases its position fixing effect on the pallet. The picking member 263 then transfers the empty pallet to another lifting component for transport and recycling. Preferably, four lifting components are arranged side by side, with two lifting components used to transport pallets carrying materials and the other two used to transport and recycle empty pallets. This achieves a high degree of automation, saves labor costs, and realizes automated material transport and empty pallet recycling, effectively reducing the workload of transporting pallets back and forth, efficiently controlling the feeding speed, and improving production efficiency.

[0128] In this embodiment, the positioning component 266 includes a positioning plate 2661 and a positioning cylinder 2662 drivenly connected to the positioning plate 2661. A fourth material sensor 2663 is provided on the side of the positioning cylinder 2662. Multiple positioning components 266 are provided, and multiple positioning components 266 are arranged around the circumference of the through groove 265. The picking component 263 includes a picking frame 2631, a picking cylinder 2632 drivenly connected to the picking frame 2631, and a picking nozzle 2633 provided on the picking frame 2631. The picking frame 2631 has an X-shaped structure and is provided with a guide shaft 2634. The transport seat 262 is provided with a guide sleeve 267 slidably connected to the guide shaft 2634. Specifically, when the fourth material sensor detects the pallet, it sends a corresponding working command to the controller, which then activates the positioning cylinder 2662. The positioning cylinder 2662 drives the positioning plate 2661 forward, using the positioning plate 2661 to stop it from contacting the outer wall of the pallet. Preferably, four positioning elements 266 are provided, arranged around the circumference of the through groove 265, so as to fix the pallet in a comprehensive position from different directions. The pickup cylinder 2632 drives the pickup frame 2631 to move up and down relative to the transport seat 262. The pickup frame 2631, which has an X-shaped structure, has a simple structure and stable structural strength. Preferably, four pickup nozzles 2633 are provided, which are respectively installed at the four corners of the pickup frame 2631, resulting in a large contact area. The pickup frame 2631 is slidably connected to the guide sleeve 267 through the guide shaft 2634, reducing frictional resistance, providing good guidance, and ensuring smooth lifting and lowering.

[0129] In this embodiment, the output end of the third drive motor 264 is connected to a fifth drive wheel 268. The base 261 is provided with a fifth driven wheel 269. A fifth transmission belt 2610 is connected between the fifth drive wheel 268 and the fifth driven wheel 269. The fifth transmission belt 2610 is connected to the transport seat 262. A slider 2611 is provided at the bottom of the transport seat 262, and a second guide rail 2612 is provided on the base 261 and slidably connected to the slider 2611. Specifically, the third drive motor 264 drives the fifth drive wheel 268 to rotate. The rotating fifth drive wheel 268 drives the fifth driven wheel 269 to rotate via the fifth transmission belt 2610. Since the fifth transmission belt 2610 is connected to the transport seat 262, it causes the transport seat 262 to move back and forth along the length of the base 261. The bottom of the transport seat 262 is slidably connected to the second guide rail 2612 via the slider 2611, reducing frictional resistance and ensuring smooth and stable movement.

[0130] The sixth feeding assembly 24 in this embodiment includes a fifth upright 241, a sixth driving wheel 242 and a seventh driving wheel 243 disposed at one end of the fifth upright 241, a second dual-axis motor 244 driven and connected to the sixth driving wheel 242 and the seventh driving wheel 243, a sixth driven wheel 245 and a seventh driven wheel 246 disposed at the other end of the fifth upright 241, a sixth transmission belt 247 drivingly connected between the sixth driving wheel 242 and the sixth driven wheel 245, and a seventh transmission belt 248 drivingly connected between the seventh driving wheel 243 and the seventh driven wheel 246. The fifth upright 241 is provided with a fifth material sensor 249, and a second guide plate 2410 is provided on both sides of the fifth upright 241. The second guide plate 2410 has a third adjustment groove 2411. Specifically, when the fifth material sensor detects the tray, it sends a corresponding working command to the controller, which then starts the second dual-axis motor 244. The second dual-axis motor 244 is mounted on the fifth upright 241. This second dual-axis motor 244 is existing technology; its specific shape, structure, and working principle will not be described in detail here. One output of the second dual-axis motor 244 drives the sixth drive wheel 242 to rotate. The rotating sixth drive wheel 242 drives the sixth driven wheel 245 to rotate via the sixth transmission belt 247. The other output of the second dual-axis motor 244 drives the seventh drive wheel 243 to rotate. The seventh drive wheel 243 drives the seventh driven wheel 246 to rotate via the seventh transmission belt 248. The sixth transmission belt 247 and the seventh transmission belt 248 work together to transport the pallet. Preferably, there are two second guide plates 2410. The distance between the two second guide plates 2410 can be adjusted according to the specifications and dimensions of different types of pallets. The two second guide plates 2410 are connected and fixed to the fifth upright 241 by external screws passing through the third adjustment groove 2411. The distance adjustment operation is simple and better guides the pallet into the space between the sixth transmission belt 247 and the seventh transmission belt 248.

[0131] The second lifting assembly 25 in this embodiment includes a second lifting seat 251 and an eighth linear module 252 that is driven to the second lifting seat 251. A fifth limiting block 253 is provided at one end of the second lifting seat 251 near the eighth linear module 252, and a sixth material sensor 254 is provided at one end of the second lifting seat 251 away from the eighth linear module 252. Second limiting plates 255 are provided on both sides of the second lifting seat 251, and the second limiting plates 255 stop the contact with the tray. Specifically, when the sixth feeding component 24 transports the pallet to the second lifting seat 251, and the sixth material sensor detects the pallet, it sends a corresponding working command to the controller. The controller then starts the operation of the eighth linear module 252, which drives the second lifting seat 251 to move up and down. The fifth limiting block 253 stops and abuts against the outer wall of the pallet, thereby limiting the position of the pallet on the second lifting seat 251 and ensuring that the pallet is transported safely and smoothly. Preferably, there are two second limiting plates 255. The two second limiting plates 255 stop and abut against the two sides of the pallet respectively, further fixing the position of the pallet on the second lifting seat 251, and the positioning effect is significant.

[0132] The rest of the content of this embodiment is the same as that of embodiment 1, and will not be repeated here.

[0133] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of ​​this utility model. The content of this specification should not be construed as a limitation of this utility model.

Claims

1. A fully automatic soft ceramic cutting device, comprising a machine base, characterized in that: The machine is sequentially equipped with a feeding mechanism, a transferring mechanism, a waste discharge mechanism, a cutting mechanism, a cleaning mechanism, and a sorting and unloading mechanism along the conveying direction of the material to be processed. The cutting mechanism is used to cut the material to be processed carried by the waste discharge mechanism. The transferring mechanism is located between the feeding mechanism, the waste discharge mechanism, and the cleaning mechanism. The transferring mechanism is used to transfer the material to be processed from the feeding mechanism to the waste discharge mechanism and to transfer the cut material from the waste discharge mechanism to the cleaning mechanism. The cleaning mechanism is used to clean the cut material. The sorting and unloading mechanism is used to detect, classify, and unload the cleaned material. The feeding mechanism is used to feed and convey the material to be processed and to unload the classified material.

2. The fully automatic soft ceramic cutting equipment according to claim 1, characterized in that: The feeding mechanism includes a first feeding component, a first lifting component used in conjunction with the first feeding component, and a picking component used in conjunction with the first lifting component. The first lifting component moves back and forth between the first feeding component and the picking component. The picking component includes a sliding seat, a first linear module driven and connected to the sliding seat, a picking seat disposed on the sliding seat, a gripper cylinder disposed on the picking seat, a gripper arm driven and connected to the gripper cylinder, a second linear module driven and connected to the picking seat, and a material carrier on both sides of the picking seat. The moving direction of the sliding seat is perpendicular to the moving direction of the picking seat.

3. The fully automatic soft ceramic cutting equipment according to claim 2, characterized in that: The top of the material carrier is provided with a first limiting plate, the inner wall of the first limiting plate abuts against the outer wall of the material, the first limiting plate is provided with a receiving groove, and the receiving groove is provided with a first material sensor; the first lifting assembly includes a first lifting seat and a third linear module drivenly connected to the first lifting seat, the first lifting seat is provided with a temporary storage rack, the temporary storage rack is provided with a temporary storage groove, a first limiting block is provided at the end of the first lifting seat near the third linear module, and a second material sensor is provided at the end of the first lifting seat away from the third linear module.

4. The fully automatic soft ceramic cutting equipment according to claim 1, characterized in that: The waste discharge mechanism includes a base, a fourth linear module driven and connected to the base, a bearing cavity disposed on the base, a waste collection cavity communicating with the bearing cavity, a second limiting block disposed on the bearing cavity, a second pushing component disposed opposite to the second limiting block, a third limiting block disposed on the bearing cavity, and a third pushing component disposed opposite to the third limiting block. The waste collection cavity is connected to an external air pump. The second limiting block, the second pushing component, the third limiting block, and the third pushing component are arranged around the circumference of the bearing cavity. The bearing cavity is provided with adsorption holes, and there are multiple adsorption holes arranged in a rectangular array so that the multiple adsorption holes adsorb the material onto the bearing cavity.

5. The fully automatic soft ceramic cutting equipment according to claim 4, characterized in that: A through hole is provided in the middle of the bearing cavity, the through hole penetrates the bearing cavity and communicates with the waste collection cavity. The bearing cavity is provided with support blocks and connecting blocks, and multiple support blocks and connecting blocks are provided respectively. The multiple support blocks and multiple connecting blocks are staggered and arranged around the inner wall of the bearing cavity. The bearing cavity is provided with a grid plate, the grid plate abuts against the multiple support blocks and multiple connecting blocks. A first mounting hole is provided at the corner of the grid plate, and a first connecting hole is provided in the connecting block that communicates with the first mounting hole.

6. The fully automatic soft ceramic cutting equipment according to claim 1, characterized in that: The cleaning mechanism includes a first cleaning component, a second cleaning component spaced vertically from the first cleaning component, a third feeding component used in conjunction with the first cleaning component, and a fourth feeding component used in conjunction with the second cleaning component. A first antistatic component is provided in front of the first cleaning component. The first antistatic component is used to remove static electricity carried on the upper surface of the material transported by the third feeding component, so that the first cleaning component can clean the upper surface of the material after removing static electricity. A second antistatic component is provided between the third feeding component and the fourth feeding component. The second antistatic component is used to remove static electricity carried on the lower surface of the material transported by the fourth feeding component, so that the second cleaning component can clean the lower surface of the material after removing static electricity.

7. The fully automatic soft ceramic cutting equipment according to claim 1, characterized in that: The sorting and unloading mechanism includes a base, a detection component disposed on the base, a sorting component used in conjunction with the detection component, and a fifth feeding component movably disposed between the detection component and the sorting component. The detection component includes a second movable base, a camera disposed on the second movable base, a first driving component drivenly connected to the second movable base, a third upright disposed below the camera, and a microchannel plate disposed on the third upright. The first driving component drives the camera to move relative to the microchannel plate through the second movable base.

8. The fully automatic soft ceramic cutting equipment according to claim 7, characterized in that: The sorting assembly includes a frame, a transfer component movably mounted on the frame, a suction nozzle mounted on the transfer component, a Z-axis module for driving the transfer component to move along the Z-axis direction of the frame, and a Y-axis module for driving the Z-axis module to move along the Y-axis direction of the frame. The transfer component includes a connecting plate and a support frame mounted on the connecting plate. The connecting plate and the support frame are perpendicularly arranged. The output end of the Z-axis module is drivenly connected to the connecting plate. The support frame has an X-shaped structure.

9. The fully automatic soft ceramic cutting equipment according to claim 1, characterized in that: The feeding mechanism includes a sixth feeding component, a second lifting component used in conjunction with the sixth feeding component, and a conveying component used in conjunction with the second lifting component. The second lifting component moves back and forth between the sixth feeding component and the conveying component. The conveying component includes a base, a conveying seat movably disposed on the base, a picking member disposed on the conveying seat, a third drive motor drivenly connected to the conveying seat, a through groove disposed on the base, and a positioning member disposed on the through groove. The sixth feeding component is used to transfer a pallet loaded with material to the second lifting component. The second lifting component is used to raise the pallet conveyed by the sixth feeding component to the conveying component so that the pallet passes through the through groove and is abutted and fixed by the positioning member, and the material transfer mechanism picks up the material from the pallet. The conveying seat picks up an empty pallet through the picking member and conveys the empty pallet to the second lifting component.

10. A fully automatic soft ceramic cutting device according to claim 9, characterized in that: The positioning component includes a positioning plate and a positioning cylinder driven by the positioning plate. A fourth material sensor is provided on the side of the positioning cylinder. Multiple positioning components are provided, and the multiple positioning components are arranged around the circumference of the through groove. The picking component includes a picking frame, a picking cylinder driven by the picking frame, and a picking nozzle provided on the picking frame. The picking frame has an X-shaped structure and is provided with a guide shaft. The transport seat is provided with a guide sleeve slidably connected to the guide shaft.

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