Slip detection device

By designing a support arm and a matching wheel under the conveyor belt, the conveyor belt slippage detection device can be installed flexibly and detected efficiently, solving the problem of cumbersome installation in the existing technology and improving the ease of installation and accuracy of detection.

CN224198565UActive Publication Date: 2026-05-05CHINA TOBACCO SICHUAN IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA TOBACCO SICHUAN IND CO LTD
Filing Date
2025-05-28
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing conveyor belt slippage detection devices are difficult to install efficiently due to limited space on the driven wheel side.

Method used

Design a slippage detection device, including a support arm, a mating wheel, a marking part, and a detection element. The first end of the support arm is used to be mounted on the mounting surface, the mating wheel is rotatably connected to the second end and abuts against the conveyor belt, the marking part is set on the mating wheel, and the detection element is used to detect the frequency of the marking part. The first end and the second end of the support arm are arranged opposite to each other in the extension direction, allowing installation in any area below the conveyor belt.

Benefits of technology

The installation convenience and adaptability of the slippage detection device have been improved, ensuring flexible installation of the device in any area under the conveyor belt and enhancing the accuracy and reliability of the detection results.

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Abstract

The utility model relates to a slip detection device. The slip detection device comprises a supporting arm, a matching wheel, a marking part and a detection piece; the supporting arm is provided with a first end and a second end which are oppositely arranged in the extending direction of the supporting arm, and the first end is used for being installed on an installation face. The matching wheel is rotationally connected to the second end, and the matching wheel is used for abutting against the conveying belt and is driven by the conveying belt to rotate; the marking part is arranged on the matching wheel; the detection piece is installed on the supporting arm and used for detecting the occurrence frequency of the marking part. The first end of the supporting arm is provided with the matching wheel abutting against the conveying belt, the second end of the supporting arm is provided with the matching wheel abutting against the conveying belt, so that the conveying belt can drive the matching wheel to rotate automatically, the occurrence frequency of a marking part on the matching wheel can be detected through the detection piece, and the slipping condition of the conveying belt is detected; therefore, the supporting arm can be connected with a mounting surface in any area below the conveying belt, so that the mounting position of the slip detection device is not limited.
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Description

Technical Field

[0001] This application relates to the field of conveyor belt detection technology, and in particular to a slippage detection device. Background Technology

[0002] In factory production, conveyor belts serve as the primary material conveying equipment, connecting various production processes. During production, due to varying loads and environmental conditions, conveyor belts are prone to insufficient tension, overload, or blockage, which can cause belt slippage and production interruptions.

[0003] In the prior art, conveyor belt slip detection devices are generally installed on one side of the driven wheel. However, due to the limited space on the side of the driven wheel, the installation of conveyor belt slip detection devices is cumbersome. Utility Model Content

[0004] Therefore, it is necessary to provide a slip detection device to address the problem that the limited space on the driven wheel side in the existing technology makes the installation of conveyor belt slip detection devices cumbersome.

[0005] A slip detection device, comprising:

[0006] A support arm having a first end and a second end disposed opposite to each other in its own extending direction, the first end being used to be mounted on a mounting surface;

[0007] A mating wheel is rotatably connected to the second end, and the mating wheel is used to abut against the conveyor belt and rotates under the drive of the conveyor belt;

[0008] A marking portion, the marking portion being disposed on the mating wheel; and,

[0009] A detection element is mounted on the support arm and is used to detect the frequency of occurrence of the marking portion.

[0010] In one embodiment, the support arm is provided with a mating groove, and the detection element is at least partially accommodated in the mating groove and located on the side of the mating wheel near the first end.

[0011] In one embodiment, the mating wheel has a mounting groove on its surface, and the marking portion is mounted in the mounting groove.

[0012] In one embodiment, the support arm includes a base, a support seat, and an elastic element. The first end is located on the base, the second end is located on the support seat, one end of the elastic element is connected to the support seat, and the other end of the elastic element is connected to the base. The elastic element is used to apply a thrust that moves away from the base and the support seat.

[0013] In one embodiment, the base and the support are slidably connected, and one of the base and the support is provided with a limiting block, while the other of the base and the support is provided with a limiting wall, which is used to abut against the limiting block to limit the relative distance between the base and the support.

[0014] In one embodiment, one of the base and the support is provided with a receiving groove, and the groove wall of the receiving groove is provided with an elongated hole communicating with the outside. The side of the wall of the elongated hole near the mating wheel is configured as the limiting wall. The other of the base and the support is inserted into the receiving groove and is provided with the limiting block, which is used to be inserted into the elongated hole.

[0015] In one embodiment, the elongated hole extends along the extension direction of the support arm, and the limiting block is slidably connected to the wall of the elongated hole.

[0016] In one embodiment, the elastic element is accommodated in the receiving groove.

[0017] In one embodiment, the receiving groove is disposed on the base, the support base includes a fixed plate and two support plates, the two support plates are connected to the side of the fixed plate away from the second end and are spaced apart, and the two support plates are at least partially accommodated in the receiving groove, and the limiting block is disposed on the side of the support plates that are far apart from each other.

[0018] In one embodiment, the base includes a fixing part and an adjusting part, the first end being located at the fixing part, one end of the adjusting part being connected to the elastic element, and the other end being threadedly connected to the fixing part, the adjusting part being configured to rotate relative to the fixing part to adjust the length of the base in the extension direction of the support arm.

[0019] Beneficial effects:

[0020] The slippage detection device provided in this application includes a support arm, a mating wheel, a marking part, and a detection element. The support arm has a first end and a second end arranged opposite to each other in its extension direction. The first end is used to be mounted on a mounting surface. The mating wheel is rotatably connected to the second end and is used to abut against the conveyor belt and rotate under the drive of the conveyor belt. The marking part is disposed on the mating wheel. The detection element is mounted on the support arm and is used to detect the frequency of the marking part. By setting the mating wheel at the second end of the support arm to abut against the conveyor belt, the conveyor belt can drive the mating wheel to rotate during rotation. The frequency of the marking part on the mating wheel can be detected by the detection element to detect the rotation speed of the conveyor belt, thereby determining the slippage of the conveyor belt. The first end and the second end, which are used to connect to the mounting surface, are arranged opposite to each other in the extension direction of the support arm, so that the support arm can be connected to the mounting surface located in any area below the conveyor belt. This makes the installation position of the slippage detection device unrestricted, improving the installation convenience and adaptability of the slippage detection device. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of a slip detection device provided in an embodiment of this application.

[0022] Figure 2 This is a partial schematic diagram of a slip detection device provided in an embodiment of this application.

[0023] Figure 3 This is a schematic diagram of a slip detection device and a conveyor belt provided in an embodiment of this application.

[0024] Icon labels:

[0025] 100-Support arm; 110-First end; 120-Second end; 130-Base; 131-Limiting wall; 132-Elongated hole; 133-Receiving groove; 134-Fixing part; 135-Adjusting part; 136-First rod segment; 137-Second rod segment; 138-Support plate; 139-Adjusting rod; 140-Support seat; 141-Limiting block; 142-Fixing plate; 143-Support piece; 144-Ear plate; 145-Matching groove; 146-Fixing ring; 147-Rotating shaft; 150-Elastic element; 200-Matching wheel; 210-Mounting groove; 220-Groove; 300-Marking part; 400-Detection piece; 510-Mounting surface; 520-Conveyor belt. Detailed Implementation

[0026] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0027] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0028] Furthermore, where the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0029] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0030] In this application, unless otherwise expressly specified and limited, the use of descriptions such as "above" or "below" the second feature indicates that the first and second features are in direct contact or indirect contact via an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. Similarly, "below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0031] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.

[0032] See Figure 1 , Figure 2 and Figure 3 , Figure 1 This is a schematic diagram of a slip detection device provided in an embodiment of this application. Figure 2 This is a partial schematic diagram of a slip detection device provided in an embodiment of this application. Figure 3 This is a schematic diagram illustrating the interaction between a slip detection device and a conveyor belt according to an embodiment of this application. The slip detection device according to an embodiment of this application includes a support arm 100, a mating wheel 200, a marking part 300, and a detection element 400. The support arm 100 has a first end 110 and a second end 120 disposed opposite each other in its extending direction. The first end 110 is mounted on a mounting surface 510. The mating wheel 200 is rotatably connected to the second end 120 and is used to abut against the conveyor belt 520, rotating under the drive of the conveyor belt 520. The marking part 300 is disposed on the mating wheel 200. The detection element 400 is mounted on the support arm 100 and is used to detect the frequency of occurrence of the marking part 300.

[0033] Specifically, by providing a mating wheel 200 at the second end 120 of the support arm 100 that abuts against the conveyor belt 520, the conveyor belt 520 can drive the mating wheel 200 to rotate during rotation. The frequency of the marking portion 300 on the mating wheel 200 can be detected by the detection element 400 to detect the rotational speed of the conveyor belt 520, thereby determining the slippage of the conveyor belt 520. The first end 110 and the second end 120, which connect to the mounting surface 510, are positioned opposite each other in the extending direction of the support arm 100, allowing the support arm 100 to connect to the mounting surface 510 located anywhere below the conveyor belt 520. This makes the installation position of the slippage detection device unrestricted, improving its ease of installation and adaptability. In this application, the conveyor belt 520 can be a belt.

[0034] See Figure 1 and Figure 2 In one embodiment, the support arm 100 is provided with a mating groove 145, and the detection element 400 is at least partially accommodated in the mating groove 145 and located on the side of the mating wheel 200 near the first end 110.

[0035] Specifically, when the slip detection device is located below the conveyor belt 520, the detection element 400 is located below the mating wheel 200. The detection element 400 is at least partially accommodated in the mating groove 145, thereby protecting the detection element 400 and reducing the size of the slip detection device, thus miniaturizing the slip detection device.

[0036] See Figure 1 and Figure 2 In one embodiment, the mating wheel 200 has a mounting groove 210 on its surface, and the marking part 300 is mounted in the mounting groove 210. This allows the detection element 400 and the mating wheel 200 to be positioned opposite each other in the extending direction of the support arm 100, reducing the radial dimension of the support arm 100 and further miniaturizing the slippage detection device. In other embodiments, the marking part 300 may also be provided on the side wall of the mating wheel 200.

[0037] Furthermore, the groove wall of the mounting groove 210 has threads, and the marking part 300 is threadedly connected to the groove wall of the mounting groove 210, thereby improving the stability of the marking part 300 installed in the mounting groove 210, and at the same time improving the convenience of installing and removing the marking part 300 relative to the mounting groove 210.

[0038] Furthermore, the mating wheel 200 has multiple spaced grooves 220 on its surface, which increases the friction between the mating wheel 200 and the conveyor belt 520, allowing the mating wheel 200 to rotate stably under the drive of the conveyor belt 520, thereby improving the accuracy of the slippage detection device's detection results.

[0039] In one embodiment, the detection element 400 is a proximity switch, the marking part 300 is made of metal, and the mating wheel 200 is made of non-metallic material. Thus, as the marking part 300 rotates synchronously with the mating wheel 200, the detection element 400 can detect the frequency of the marking part 300's appearance. Preferably, the marking part 300 is a metal rivet.

[0040] See Figure 1 and Figure 2 In one embodiment, the support arm 100 includes a base 130, a support seat 140, and an elastic member 150. A first end 110 is located on the base 130, and a second end 120 is located on the support seat 140. One end of the elastic member 150 is connected to the support seat 140, and the other end of the elastic member 150 is connected to the base 130. The elastic member 150 is used to apply a pushing force that moves the base 130 and the support seat 140 away from each other.

[0041] Specifically, the base 130 is used to connect with the mounting surface 510 below the conveyor belt 520. The mating wheel 200 is mounted on the end of the support 140 away from the base 130. An elastic element 150 applies a reciprocating thrust to the base 130 and the support 140, allowing the mating wheel 200 to press firmly against the conveyor belt 520, thus ensuring stable rotation under the drive of the conveyor belt 520 and improving the accuracy of the slippage detection device's results. Preferably, the elastic element 150 is a spring.

[0042] See Figure 1 and Figure 2 In one embodiment, the base 130 and the support 140 are slidably connected, and one of the base 130 and the support 140 is provided with a limiting block 141, and the other of the base 130 and the support 140 is provided with a limiting wall 131. The limiting wall 131 is used to abut against the limiting block 141 to limit the base 130 and the support 140 from moving away from each other.

[0043] Specifically, the base 130 and the support 140 are slidably connected, allowing them to stably move away from each other under the force of the elastic element 150, thus ensuring that the mating wheel 200 abuts against the conveyor belt 520. Furthermore, the limiting block 141 and the limiting wall 131 ensure that when the base 130 and the support 140 are moved to their extreme positions, the limiting wall 131 abuts against the limiting block 141, preventing the base 130 or the support 140 from separating and improving the reliability of the slippage detection device.

[0044] See Figure 1 and Figure 2In one embodiment, one of the base 130 and the support 140 is provided with a receiving groove 133. The groove wall of the receiving groove 133 is provided with an elongated hole 132 communicating with the outside. The side of the hole wall of the elongated hole 132 near the mating wheel 200 is configured as a limiting wall 131. The other of the base 130 and the support 140 is inserted into the receiving groove 133 and is provided with a limiting block 141. The limiting block 141 is used to be inserted into the elongated hole 132.

[0045] Specifically, the base 130 or the support 140 is inserted into the receiving groove 133 to achieve a sliding connection between the base 130 and the support 140. The limiting block 141 is inserted into the elongated hole 132, allowing for a direct observation of the position between the support 140 and the base 130 to determine if they are properly installed, thus improving the reliability of the slippage detection device.

[0046] See Figure 1 and Figure 2 In one embodiment, the elongated hole 132 extends along the extension direction of the support arm 100, and the limiting block 141 is slidably connected to the hole wall of the elongated hole 132, thereby limiting the limiting block 141 so that the base 130 and the support seat 140 can only slide relative to each other along the extension direction of the support arm 100, thereby restricting the rotation of the support seat 140 relative to the base 130. This ensures that the axis of the mating wheel 200 is perpendicular to the transmission direction of the conveyor belt 520, so that the mating wheel 200 rotates stably under the drive of the conveyor belt 520, and the slippage of the conveyor belt 520 can be accurately measured by the rotation speed of the mating wheel 200.

[0047] See Figure 1 and Figure 2 In one embodiment, the elastic element 150 is housed in the receiving groove 133, thereby protecting the elastic element 150 and limiting the elastic element 150 to stably extend and retract along the extension direction of the support arm 100.

[0048] See Figure 1 and Figure 2 In one embodiment, the receiving groove 133 is disposed on the base 130, and the support base 140 includes a fixing plate 142 and two support pieces 143. The two support pieces 143 are connected to the side of the fixing plate 142 away from the second end 120 and are spaced apart. The two support pieces 143 are at least partially accommodated in the receiving groove 133, and the limiting block 141 is disposed on the side of the support pieces 143 that are far apart from each other.

[0049] Specifically, since the two support plates 143 are spaced apart, and the side of each support plate 143 near the second end 120 is connected to the fixing plate 142, while the side of each support plate 143 near the first end 110 is not restricted, the side of each support plate 143 near the first end 110 can undergo elastic deformation to move closer together. This facilitates the insertion of the limiting block 141 on the support plate 143 into the receiving groove 133 as the support plate 143 deforms, so as to cooperate with the elongated hole 132, thus improving the ease of installation and disassembly of the slip detection device. One end of the elastic element 150 abuts against the bottom wall of the receiving groove 133, and the other end abuts against the fixing plate 142.

[0050] Furthermore, each of the two support plates 143 has a limiting block 141 on its opposite side, and the limiting block 141 is located on the side of the support plate 143 closer to the first end 110.

[0051] See Figure 1 and Figure 2 In one embodiment, the fixing plate 142 has a mounting hole, which is configured as a groove of a mating groove 145. The area between the two support plates 143 is configured as a mating groove 145. The detection element 400 passes through the mounting hole, and part of the detection element 400 is located between the two support plates 143.

[0052] Furthermore, the slippage detection device also includes two fixing rings 146, both of which are threadedly connected to the detection piece 400 and respectively abut against both sides of the fixing plate 142 to stably fix the detection piece 400 on the fixing plate 142.

[0053] See Figure 1 and Figure 2 In one embodiment, the support base 140 further includes two ear plates 144, both of which are connected to the side of the fixing plate 142 away from the fixing plate 142 and are spaced apart. A rotating shaft 147 is provided between the two ear plates 144, and a mating wheel 200 is located between the two ear plates 144 and is rotatably connected to the rotating shaft 147.

[0054] See Figure 1 , Figure 2 and Figure 3 In one embodiment, the base 130 includes a fixing part 134 and an adjusting part 135. A first end 110 is located on the fixing part 134. One end of the adjusting part 135 is connected to an elastic member 150, and the other end is threadedly connected to the fixing part 134. The adjusting part 135 is configured to rotate relative to the fixing part 134 to adjust the length of the base 130 in the extension direction of the support arm 100.

[0055] Specifically, the receiving groove 133 is provided in the adjusting part 135, and the adjusting part 135 is threadedly connected to the fixing part 134, so that the length of the base 130 in the extension direction of the support arm 100 can be changed, thereby adjusting the height of the support arm 100 to adapt to different mounting surfaces 510 below the conveyor belt 520, thus improving the adaptability of the slip detection device.

[0056] Furthermore, the adjustment part 135 includes a first rod segment 136 and a second rod segment 137. The radial dimension of the second rod segment 137 is larger than the radial dimension of the first rod segment 136. The receiving groove 133 is disposed in the second rod segment 137. The first rod segment 136 is threadedly connected to the fixing part 134, thereby reducing the volume of the adjustment part 135 and realizing the lightweighting of the slip detection device.

[0057] Furthermore, the fixing part 134 also includes a support plate 138 and an adjusting rod 139 connected to each other. The adjusting rod 139 is threaded onto the support plate 138, which is used to connect with the mounting surface 510. The radial dimension of the support plate 138 is larger than that of the adjusting rod 139, thereby increasing the contact area between the fixing part 134 and the mounting surface 510 and improving the installation stability.

[0058] The support plate 138 has multiple spaced fixing holes, which can be connected to the mounting surface 510 by screws or other fasteners, thereby improving the installation stability of the slippage detection device. It should be noted that the orientation of the mating wheel 200 can be determined first, and then the support plate 138 can be fixed to the mounting surface 510, thus ensuring that the axis of the mating wheel 200 is perpendicular to the transmission direction of the conveyor belt 520.

[0059] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0060] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A slippage detection device, characterized in that, The slip detection device includes: A support arm having a first end and a second end disposed opposite to each other in its own extending direction, the first end being used to be mounted on a mounting surface; A mating wheel is rotatably connected to the second end, and the mating wheel is used to abut against the conveyor belt and rotates under the drive of the conveyor belt; A marking portion, the marking portion being disposed on the mating wheel; and, A detection element is mounted on the support arm and is used to detect the frequency of occurrence of the marking portion.

2. The slippage detection device according to claim 1, characterized in that, The support arm is provided with a mating groove, and the detection element is at least partially accommodated in the mating groove and located on the side of the mating wheel near the first end.

3. The slippage detection device according to claim 2, characterized in that, The mating wheel has a mounting groove on its surface, and the marking part is mounted in the mounting groove.

4. The slippage detection device according to any one of claims 1-3, characterized in that, The support arm includes a base, a support seat, and an elastic element. The first end is located on the base, and the second end is located on the support seat. One end of the elastic element is connected to the support seat, and the other end of the elastic element is connected to the base. The elastic element is used to apply a thrust that moves the base and the support seat away from each other.

5. The slippage detection device according to claim 4, characterized in that, The base and the support are slidably connected, and one of the base and the support is provided with a limiting block, while the other of the base and the support is provided with a limiting wall. The limiting wall is used to abut against the limiting block to limit the relative distance between the base and the support.

6. The slippage detection device according to claim 5, characterized in that, One of the base and the support is provided with a receiving groove. The groove wall of the receiving groove is provided with an elongated hole that communicates with the outside. The side of the wall of the elongated hole near the mating wheel is constructed as the limiting wall. The other of the base and the support is inserted into the receiving groove and is provided with the limiting block. The limiting block is used to be inserted into the elongated hole.

7. The slippage detection device according to claim 6, characterized in that, The elongated hole extends along the extension direction of the support arm, and the limiting block is slidably connected to the wall of the elongated hole.

8. The slippage detection device according to claim 6, characterized in that, The elastic element is housed in the receiving groove.

9. The slippage detection device according to claim 6, characterized in that, The receiving groove is disposed on the base, and the support base includes a fixed plate and two support plates. The two support plates are connected to the side of the fixed plate away from the second end and are spaced apart. The two support plates are at least partially accommodated in the receiving groove, and the limiting block is disposed on the side of the support plates that are far apart from each other.

10. The slippage detection device according to claim 4, characterized in that, The base includes a fixed part and an adjusting part. The first end is located at the fixed part. One end of the adjusting part is connected to the elastic element, and the other end is threadedly connected to the fixed part. The adjusting part is configured to rotate relative to the fixed part to adjust the length of the base in the extension direction of the support arm.