Sorting mechanism for part assembly line machining
By designing a support frame, adjusting components, and a vibration motor, the standardized sorting and classification of bearing steel balls were achieved, solving the problems of poor adaptability and low efficiency of existing sorting mechanisms and improving the feeding effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN SHENGFENG HARDWARE PRODUCTS CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-08
AI Technical Summary
The existing sorting mechanism has poor adaptability, low sorting efficiency, and poor feeding effect, making it difficult to adjust and collect according to different specifications of bearing steel balls.
A sorting mechanism including a support frame, an adjustment component, a buffer component, a collection component, and a vibration motor was designed. Through the cooperation of limit blocks and limit springs, the standardized sorting and classified collection of steel balls are realized. The feeding speed is adjusted by the adjustment rod, and the sorting work is carried out by the vibration motor.
This improved the adaptability and efficiency of the sorting mechanism, ensured the classification and collection of steel balls and the quality of feeding, and prevented steel balls from falling off during the feeding process.
Smart Images

Figure CN224208522U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of parts processing technology, specifically to a sorting mechanism for parts assembly line processing. Background Technology
[0002] Steel balls can be categorized by their processing materials into bearing steel balls, stainless steel balls, carbon steel balls, copper bearing steel balls, and alloy steel balls. Among these, alloy steel balls are spherical iron alloy wear-resistant bodies made primarily of carbon, chromium, manganese, and molybdenum, produced through forging, spinning, rolling, and casting. Bearing steel balls are crucial basic components in industry. Their quality and precision have a vital impact on bearing performance. For example, in the rotating parts of various machines, the quality of the bearing steel balls directly affects the smoothness, efficiency, and service life of the machinery. Different bearing specifications have different requirements for the specifications of the bearing steel balls; therefore, a sorting mechanism for assembly line processing is needed during the steel ball manufacturing process.
[0003] However, existing sorting mechanisms have poor adaptability and low sorting efficiency. During the processing of bearing steel balls, they need to be processed into different specifications according to the needs of the bearing. Existing devices cannot adjust the sorting according to the different specifications of the steel balls during the sorting process. At the same time, it is difficult to collect the sorted steel balls after sorting. This results in poor device adaptability and low sorting efficiency. In addition, the existing sorting mechanism has poor feeding effect. During the sorting process, the feeding effect of the steel balls may be affected by the working state of the device, which may cause the steel balls to fall. Utility Model Content
[0004] The purpose of this invention is to provide a sorting mechanism for parts assembly line processing to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A sorting mechanism for parts assembly line processing includes a support frame, a support plate fixedly connected to one side of the support frame, a feeding frame fixedly connected to one side of the support plate, an adjusting component fixedly connected to one side of the feeding frame, an adjusting plate rotatably connected to one end of the adjusting component, buffer components fixedly connected to the four corners of the top of the support frame, a first sorting frame fixedly connected to the top of the buffer components, an installation groove provided on one side of the first sorting frame, a collecting component snapped into the installation groove, a second sorting frame fixedly connected to the top of the first sorting frame, a limit groove provided on one side of the second sorting frame, a replacement frame slidably connected to the limit groove, a plurality of limit springs fixedly connected to the inside of the replacement frame, a limit block fixedly connected to one end of each limit spring, a sorting net fixedly connected to the top of the replacement frame, a protective plate fixedly connected to the inner wall of the second sorting frame, and a protective frame fixedly connected to one side of the top of the protective plate.
[0007] Preferably, the adjusting component includes a hollow frame, one end of which is fixedly connected to one side of the feed frame. An adjusting hole is provided in the middle of one side of the hollow frame, and an adjusting rod is threaded into the adjusting hole. One end of the adjusting rod is rotatably connected to one side of the adjusting plate.
[0008] Preferably, the buffer assembly includes a shock absorber body, the bottom end of which is fixedly connected to one corner of the top of the support frame, a buffer spring is sleeved on the surface of the shock absorber body, and the top end of the shock absorber body is fixedly connected to one corner of the bottom of the first sorting frame.
[0009] Preferably, the collecting component protects the first collecting frame, one side of the first collecting frame is snapped into the interior of the mounting groove, the top of the first collecting frame is fixedly connected to the second collecting frame, and a collecting box is slidably connected to one side of both the first and second collecting frames.
[0010] Preferably, the top of the protective frame is provided with a feeding hole, and the inside of the feeding hole is slidably connected to the bottom of the feeding frame.
[0011] Preferably, a connecting frame is fixedly connected to the bottom end of the first sorting frame, and two vibration motor bodies are fixedly connected to the bottom end of the connecting frame.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This sorting mechanism for parts assembly line processing, through the arrangement of a first sorting frame, a second sorting frame, a replacement frame, and a collection component, allows for the selection of a suitable sorting mesh according to requirements. The replacement frame is then installed with the second sorting frame. During installation, the second sorting frame applies pressure to multiple limiting blocks outside the replacement frame, compressing the limiting springs inside the replacement frame. When the replacement frame and the second sorting frame are fully installed, the limiting springs push the limiting blocks out of the replacement frame, fixing the position of the replacement frame within the second sorting frame. Then, the vibrating motor under the connecting frame is activated via an external power supply. The sorting mesh within the replacement frame allows the first and second sorting frames to sort steel balls. Steel balls in the second sorting frame, with the assistance of the second collection frame, enter one of the collection boxes, while steel balls in the first sorting frame, with the assistance of the first collection frame, enter the other collection box. This process classifies and collects the sorted steel balls, improving device adaptability and sorting efficiency.
[0014] 2. This sorting mechanism for part assembly line processing, through the setting of a feeding frame, adjusting plate, protective plate, and protective frame, allows steel balls processed in the assembly line to be fed into the feeding frame via the feeding mechanism. Then, according to the sorting requirements, the adjusting rod on the hollow frame is rotated to allow part of the adjusting plate to be retracted into the hollow frame, allowing the steel balls in the feeding frame to fall from the protective frame into the second sorting frame. During the sorting process, the cooperation between the feeding frame, protective frame, and protective plate can be used to facilitate feeding during the sorting process, thereby achieving the effect of adjusting the feeding speed and ensuring the feeding quality. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall design of this utility model;
[0016] Figure 2 This is a partial disassembled schematic diagram of the present invention;
[0017] Figure 3 This is a partial disassembled schematic diagram of the present invention;
[0018] Figure 4 This is a partial disassembled schematic diagram of the present invention.
[0019] In the diagram: 1. Support frame; 2. Support plate; 3. Feed frame; 4. Adjustment assembly; 401. Hollow frame; 402. Adjustment rod; 5. Adjustment plate; 6. Buffer assembly; 601. Shock absorber body; 602. Buffer spring; 7. First sorting frame; 8. Collection assembly; 801. First collection frame; 802. Second collection frame; 803. Collection box; 9. Second sorting frame; 10. Replacement frame; 11. Limiting spring; 12. Limiting block; 13. Sorting net; 14. Protective plate; 15. Protective frame; 16. Connecting frame; 17. Vibration motor body. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figures 1-4 As shown, this utility model provides a technical solution:
[0022] A sorting mechanism for parts assembly line processing includes a support frame 1, a support plate 2 fixedly connected to one side of the support frame 1, a feeding frame 3 fixedly connected to one side of the support plate 2, an adjusting component 4 fixedly connected to one side of the feeding frame 3, an adjusting plate 5 rotatably connected to one end of the adjusting component 4, buffer components 6 fixedly connected to the four corners of the top of the support frame 1, a first sorting frame 7 fixedly connected to the top of the buffer components 6, an installation groove opened on one side of the first sorting frame 7, a collection component 8 snapped into the inside of the installation groove, a second sorting frame 9 fixedly connected to the top of the first sorting frame 7, a limit groove opened on one side of the second sorting frame 9, a replacement frame 10 slidably connected inside the limit groove, several limit springs 11 fixedly connected inside the replacement frame 10, a limit block 12 fixedly connected to one end of each limit spring 11, a sorting net 13 fixedly connected to the top of the replacement frame 10, a protective plate 14 fixedly connected to the inner wall of the second sorting frame 9, and a protective frame 15 fixedly connected to one side of the top of the protective plate 14.
[0023] Specifically, a sorting net 13 of appropriate specifications is selected according to the requirements, and then the replacement frame 10 and the second sorting frame 9 are installed. During installation, the second sorting frame 9 will apply pressure to multiple limiting blocks 12 outside the replacement frame 10, and the limiting blocks 12 will compress the limiting spring 11 inside the replacement frame 10. When the replacement frame 10 and the second sorting frame 9 are installed, the limiting spring 11 will push the limiting block 12 out of the replacement frame 10. The limiting block 12 will fix the position of the replacement frame 10 inside the second sorting frame 9. Then, the sorting net 13 inside the replacement frame 10 will be used to sort the steel balls by the first sorting frame 7 and the second sorting frame 9. The steel balls in the second sorting frame 9 will enter one of the collection boxes 803 with the cooperation of the second collection frame 802, and the steel balls in the first sorting frame 7 will enter another collection box 803 with the cooperation of the first collection frame 801, thereby classifying and collecting the sorted steel balls.
[0024] Understandably, the position of the limit block 12 is adjusted by the limit spring 11, the direction of movement of the limit block 12 is restricted by the replacement frame 10, and the replacement frame 10 can be adjusted according to the requirements of steel ball sorting.
[0025] In this embodiment, preferably, the adjustment component 4 includes a hollow frame 401, one end of which is fixedly connected to one side of the feed frame 3. An adjustment hole is provided in the middle of one side of the hollow frame 401, and an adjustment rod 402 is threadedly connected inside the adjustment hole. One end of the adjustment rod 402 is rotatably connected to one side of the adjustment plate 5.
[0026] Specifically, the steel balls processed by the assembly line are fed into the feeding frame 3 through the feeding mechanism. Then, according to the sorting requirements, the adjusting rod 402 on the hollow frame 401 is rotated so that part of the adjusting plate 5 is taken into the hollow frame 401, and the steel balls in the feeding frame 3 fall from the protective frame 15 into the second sorting frame 9.
[0027] Understandably, the position of the adjusting plate 5 within the hollow frame 401 is adjusted using the adjusting rod 402, and the speed at which the steel balls fall into the second sorting frame 9 is adjusted using the gap between the adjusting plate 5 and the feeding frame 3.
[0028] In this embodiment, preferably, the buffer assembly 6 includes a shock absorber body 601, the bottom end of the shock absorber body 601 is fixedly connected to one corner of the top of the support frame 1, a buffer spring 602 is sleeved on the surface of the shock absorber body 601, and the top end of the shock absorber body 601 is fixedly connected to one corner of the bottom of the first sorting frame 7.
[0029] Specifically, the vibration motor body 17 under the connecting frame 16 is then started by an external power supply. The sorting net 13 in the replacement frame 10 is used to sort the steel balls by the first sorting frame 7 and the second sorting frame 9. During the operation of the vibration motor body 17, the cooperation between the shock absorber body 601 and the buffer spring 602 is used to reduce the impact generated by the vibration motor body 17 during operation.
[0030] In this embodiment, preferably, the collecting component 8 protects the first collecting frame 801, one side of the first collecting frame 801 is snapped into the inside of the mounting groove, the top of the first collecting frame 801 is fixedly connected to the second collecting frame 802, and one side of the first collecting frame 801 and the second collecting frame 802 are slidably connected to the collecting box 803.
[0031] Specifically, the steel balls in the second sorting frame 9 enter one of the collection boxes 803 with the cooperation of the second collection frame 802, and the steel balls in the first sorting frame 7 enter another collection box 803 with the cooperation of the first collection frame 801, thereby classifying and collecting the sorted steel balls.
[0032] Understandably, the steel balls sorted out by the second sorting frame 9 will enter one of the collection boxes 803 through the second collection frame 802, and the steel balls sorted out by the first sorting frame 7 will enter another collection box 803 from the first collection frame 801.
[0033] In this embodiment, preferably, the top of the protective frame 15 is provided with a feeding hole, and the inside of the feeding hole is slidably connected to the bottom of the feeding frame 3;
[0034] Specifically, during the sorting process, the cooperation between the feed frame 3, the protective frame 15 and the protective plate 14 can be used to facilitate the feeding of materials during the sorting process.
[0035] Understandably, the cooperation between the feed frame 3 and the protective frame 15 is used to prevent the steel balls from falling during the feeding process, thereby ensuring the effectiveness of the steel ball feeding.
[0036] In this embodiment, preferably, a connecting frame 16 is fixedly connected to the bottom end of the first sorting frame 7, and two vibration motor bodies 17 are fixedly connected to the bottom end of the connecting frame 16.
[0037] Specifically, the vibration motor body 17 under the connecting frame 16 is then started by an external power supply. The vibration motor body 17 drives the first sorting frame 7 and the second sorting frame 9 to vibrate, so that the second sorting frame 9 can sort steel balls in cooperation with the replacement frame 10.
[0038] In this embodiment, the sorting mechanism for parts assembly line processing selects a suitable sorting mesh 13 according to requirements, and then installs the replacement frame 10 and the second sorting frame 9. During installation, the second sorting frame 9 applies pressure to multiple limiting blocks 12 outside the replacement frame 10, using the limiting blocks 12 to compress the limiting springs 11 inside the replacement frame 10. When the replacement frame 10 and the second sorting frame 9 are fully installed, the limiting springs 11 push the limiting blocks 12 out of the replacement frame 10, using the limiting blocks 12 to fix the position of the replacement frame 10 within the second sorting frame 9. Then, the vibration motor body 17 under the connecting frame 16 is started by an external power supply, and the steel balls processed in the assembly line are added to the feeding frame 3 through the feeding mechanism. Then, according to the sorting requirements... Rotate the adjusting rod 402 on the hollow frame 401 to partially retract the adjusting plate 5 into the hollow frame 401, allowing the steel balls in the feed frame 3 to fall from the protective frame 15 into the second sorting frame 9. Use the sorting net 13 in the replacement frame 10 to sort the steel balls in the first sorting frame 7 and the second sorting frame 9. The steel balls in the second sorting frame 9 enter one of the collection boxes 803 with the cooperation of the second collection frame 802, and the steel balls in the first sorting frame 7 enter the other collection box 803 with the cooperation of the first collection frame 801. This allows for the sorting and collection of the steel balls. During the sorting process, the cooperation between the feed frame 3, the protective frame 15, and the protective plate 14 facilitates feeding during the sorting process.
[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A sorting mechanism for parts assembly line processing, comprising a support frame (1), characterized in that: A support plate (2) is fixedly connected to one side of the support frame (1), a feeding frame (3) is fixedly connected to one side of the support plate (2), an adjusting component (4) is fixedly connected to one side of the feeding frame (3), an adjusting plate (5) is rotatably connected to one end of the adjusting component (4), buffer components (6) are fixedly connected to the four corners of the top of the support frame (1), a first sorting frame (7) is fixedly connected to the top of the buffer component (6), an installation groove is provided on one side of the first sorting frame (7), and a collection component (8) is snapped into the inside of the installation groove. (7) is fixedly connected to the top of a second sorting frame (9). A limiting groove is opened on one side of the second sorting frame (9). A replacement frame (10) is slidably connected inside the limiting groove. Several limiting springs (11) are fixedly connected inside the replacement frame (10). A limiting block (12) is fixedly connected to one end of the limiting spring (11). A sorting net (13) is fixedly connected to the top of the replacement frame (10). A protective plate (14) is fixedly connected to the inner wall of the second sorting frame (9). A protective frame (15) is fixedly connected to one side of the top of the protective plate (14).
2. The sorting mechanism for parts assembly line processing according to claim 1, characterized in that: The adjustment component (4) includes a hollow frame (401), one end of which is fixedly connected to one side of the feed frame (3). An adjustment hole is provided in the middle of one side of the hollow frame (401), and an adjustment rod (402) is threadedly connected inside the adjustment hole. One end of the adjustment rod (402) is rotatably connected to one side of the adjustment plate (5).
3. The sorting mechanism for parts assembly line processing according to claim 1, characterized in that: The buffer assembly (6) includes a shock absorber body (601), the bottom end of which is fixedly connected to one corner of the top of the support frame (1), a buffer spring (602) is sleeved on the surface of the shock absorber body (601), and the top end of which is fixedly connected to one corner of the bottom of the first sorting frame (7).
4. The sorting mechanism for parts assembly line processing according to claim 1, characterized in that: The collecting component (8) protects the first collecting frame (801), one side of the first collecting frame (801) is snapped into the inside of the mounting groove, the top of the first collecting frame (801) is fixedly connected to the second collecting frame (802), and one side of the first collecting frame (801) and the second collecting frame (802) are slidably connected to the collecting box (803).
5. The sorting mechanism for parts assembly line processing according to claim 1, characterized in that: The top of the protective frame (15) is provided with a feeding hole, and the inside of the feeding hole is slidably connected to the bottom of the feeding frame (3).
6. The sorting mechanism for parts assembly line processing according to claim 1, characterized in that: The bottom end of the first sorting frame (7) is fixedly connected to a connecting frame (16), and the bottom end of the connecting frame (16) is fixedly connected to two vibration motor bodies (17).