A multifunction intelligent frame circuit breaker

Abstract

This utility model relates to the field of circuit breaker technology and discloses a multifunctional intelligent frame circuit breaker. The circuit breaker mainly consists of a frame circuit breaker and a main control box mounted on the back. It is equipped with two core components: an automatic heat dissipation mechanism and an auxiliary protection mechanism. The automatic heat dissipation mechanism has four sets of temperature sensors to accurately monitor the temperature at different locations in the box and automatically start and stop the cooling fans in the four sets of fan vents. Together with two sets of natural air inlets, it forms an efficient heat dissipation channel. The dustproof net inside the fixed frame can block dust and extend the life of the components. In the auxiliary protection mechanism, voltage and current sensors monitor circuit parameters in real time. The arc extinguishing device is linked with the control switch to quickly extinguish the arc and cut off the power. The insulating protective sleeve on the outside of the terminal block can prevent leakage. In addition, the device is stably installed through the bottom and back mounting bases. The front control panel is easy to operate, effectively improving the intelligence, stability and safety of the circuit breaker.

Description

Technical Field

[0001] This utility model relates to the field of circuit breaker technology, specifically a multifunctional intelligent frame circuit breaker. Background Technology

[0002] Frame circuit breakers are core devices in power systems, responsible for circuit switching and fault protection, and are widely used in industrial production, building power distribution, and new energy fields. Current traditional products suffer from limitations such as single functionality, limited sensing dimensions, and reliance on manual operation and maintenance. Furthermore, some intelligent products still lack capabilities in multi-parameter collaborative monitoring, remote precise control, and fault prediction. With the advancement of smart grid construction and increasing demands for power reliability, there is an urgent need to develop a multi-functional intelligent frame circuit breaker integrating multiple protection and intelligent management functions.

[0003] Based on the above, the applicant believes the following deficiencies exist:

[0004] The existing temperature monitoring accuracy is insufficient, making it difficult to accurately capture temperature differences at different locations within the enclosure. This can easily lead to missed detections of localized high temperatures, failing to provide comprehensive and accurate temperature data for heat dissipation control. Under prolonged operation or high-temperature environments, the temperature inside the enclosure is prone to exceed the standard, which can cause malfunctions such as failure of electronic components and jamming of mechanical parts in the circuit breaker. This cannot guarantee the continuous and stable operation of the circuit breaker and affects the normal power supply of the power system. Utility Model Content

[0005] The purpose of this invention is to provide a multifunctional intelligent frame circuit breaker to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a multifunctional intelligent frame circuit breaker, comprising a frame circuit breaker, a main control box mounted on the back of the frame circuit breaker, an automatic heat dissipation mechanism provided on the surface of the main control box, and auxiliary protection mechanisms provided on the surfaces of the frame circuit breaker and the main control box.

[0007] The automatic cooling mechanism includes a fan vent located at the top and bottom of the left and right sides of the main control box. Natural air inlets are located at the center of the left and right sides of the main control box. A fixed frame is fixedly connected to the outer ends of the fan vent and the natural air inlets. A dustproof net is installed inside the fixed frame. Temperature sensors are installed at the top and bottom of the left and right sides of the main control box. A cooling fan is installed inside the fan vent. The automatic cooling mechanism includes four sets of temperature sensors, installed at the top and bottom of the left and right sides of the main control box, enabling precise monitoring of the temperature at different locations within the box. The cooling fan is controlled by a temperature sensor and can automatically start and stop according to temperature changes. Together with four sets of fan vents and two sets of natural air inlets, it forms a good air circulation channel to quickly dissipate heat from the main control box, preventing equipment failure due to high temperature and ensuring stable operation of the circuit breaker. At the same time, dustproof nets are installed in the fixed frames at the outer ends of the fan vents and natural air inlets, and the dustproof nets are located outside the cooling fan. This effectively prevents external dust from entering the main control box and prevents dust from adhering to the cooling fan, temperature sensor and other precision components, reducing component wear and the probability of failure, and extending the service life of the entire device.

[0008] Preferably, the dustproof net is installed on the outer end of the cooling fan, the fan cooling vents are provided in four sets, and the natural air inlets are provided in two sets.

[0009] Preferably, four sets of temperature sensors are provided, and the cooling fan is controlled by the temperature sensors.

[0010] Preferably, the auxiliary protection mechanism includes an arc-extinguishing device installed on the top of the main control box. A control gate is located on the front of the arc-extinguishing device, and a top junction box is fixedly connected to the top of the arc-extinguishing device. A terminal block is provided on the surface of the top junction box. A voltage sensor and a current sensor are installed on the top of the front of the frame circuit breaker. These sensors can monitor voltage and current changes in the circuit in real time, promptly detecting abnormal voltage increases or decreases, current overloads, and other abnormal conditions, providing accurate data for subsequent protection actions and facilitating timely detection of potential circuit hazards by personnel. The arc-extinguishing device on the top of the main control box is connected to the control gate. When an arc occurs in the circuit, the arc-extinguishing device can quickly extinguish the arc, preventing fires and other dangers. Simultaneously, the control gate can promptly cut off the circuit to prevent the danger from escalating. Furthermore, the terminal blocks on the surface of the top junction box are equipped with insulating protective sleeves to effectively prevent leakage at the wiring points, reduce the risk of electric shock to operators, and further improve equipment safety.

[0011] Preferably, the output end of the arc extinguishing device is connected to the input end of the control gate, and an insulating protective sleeve is provided on the outside of each terminal block.

[0012] Preferably, the frame circuit breaker is provided with a control panel on the front, and bottom mounting bases are fixedly connected to the bottom of the left and right sides of the main control box, and a back mounting base is fixedly connected to the back of the bottom mounting bases.

[0013] Compared with the prior art, this utility model provides a multifunctional intelligent frame circuit breaker, which has the following beneficial effects:

[0014] 1. This multi-functional intelligent frame circuit breaker is equipped with an automatic heat dissipation mechanism. Four temperature sensors are installed on the top and bottom of the left and right sides of the main control box, accurately monitoring the temperature at different locations within the box. The cooling fans, controlled by the temperature sensors, automatically start and stop according to temperature changes. Combined with the four fan vents and two natural air inlets, this creates a good airflow channel, quickly dissipating heat from the main control box and preventing equipment malfunctions due to high temperatures. This ensures stable operation of the circuit breaker. Furthermore, dust filters are installed inside the fixed frames at the outer ends of the fan vents and natural air inlets, effectively preventing external dust from entering the main control box and adhering to precision components such as the cooling fans and temperature sensors. This reduces wear and tear, lowers the probability of malfunctions, and extends the overall lifespan of the device.

[0015] 2. This multi-functional intelligent frame circuit breaker is equipped with auxiliary protection mechanisms. Voltage and current sensors mounted on the top front of the circuit breaker can monitor voltage and current changes in the circuit in real time, promptly detecting abnormal voltage increases or decreases, current overloads, and other anomalies. This provides accurate data for subsequent protection actions, facilitating timely detection of potential circuit hazards by personnel. The arc-extinguishing device on the top of the main control box is connected to the control switch. When an electric arc occurs in the circuit, the arc-extinguishing device can quickly extinguish the arc, preventing fires and other dangers. Simultaneously, the control switch can promptly cut off the circuit to prevent the danger from escalating. Furthermore, the outer sides of the terminal blocks on the top junction box surface are equipped with insulating protective sleeves, effectively preventing leakage at the wiring points, reducing the risk of electric shock to operators, and further improving equipment safety. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structural frame circuit breaker of this utility model;

[0019] Figure 3 This is a schematic diagram of the automatic heat dissipation mechanism of this utility model.

[0020] Figure 4 This is a schematic diagram of the auxiliary protection mechanism of this utility model.

[0021] In the diagram: 1. Frame circuit breaker; 2. Main control box; 3. Bottom mounting base; 4. Rear mounting base; 5. Control panel; 6. Automatic cooling mechanism; 61. Fan vent; 62. Natural air inlet; 63. Fixed frame; 64. Dustproof net; 65. Cooling fan; 66. Temperature sensor; 7. Auxiliary protection mechanism; 71. Arc extinguishing device; 72. Control switch; 73. Top junction box; 74. Terminal block; 75. Voltage sensor; 76. Current sensor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] This utility model provides the following technical solution:

[0025] Example 1

[0026] Please see Figure 1-4 A multifunctional intelligent frame circuit breaker includes a frame circuit breaker 1, a main control box 2 mounted on the back of the frame circuit breaker 1, an automatic heat dissipation mechanism 6 provided on the surface of the main control box 2, and auxiliary protection mechanisms 7 provided on the surfaces of the frame circuit breaker 1 and the main control box 2.

[0027] The automatic cooling mechanism 6 includes a fan vent 61, which is located at the top and bottom of the left and right sides of the main control box 2. Natural air inlets 62 are located at the center of the left and right sides of the main control box 2. A fixed frame 63 is fixedly connected to the outer end of the fan vent 61 and the natural air inlet 62. A dustproof net 64 is installed inside the fixed frame 63. Temperature sensors 66 are installed at the top and bottom of the left and right sides of the main control box 2. A cooling fan 65 is installed inside the fan vent 61. The automatic cooling mechanism 6 has four sets of temperature sensors 66, which are installed at the top and bottom of the left and right sides of the main control box 2 respectively, and can accurately monitor the temperature at different locations of the box. The cooling fan 65 is controlled by the temperature sensor 66 and can automatically start and stop according to temperature changes. Together with four sets of fan cooling vents 61 and two sets of natural air inlets 62, it forms a good air circulation channel to quickly dissipate the heat in the main control box 2, prevent the equipment from malfunctioning due to high temperature, and ensure the stable operation of the circuit breaker. At the same time, dustproof nets 64 are installed in the fixing frames 63 at the outer ends of the fan cooling vents 61 and natural air inlets 62. The dustproof nets 64 are located at the outer end of the cooling fan 65, which can effectively block the external dust from entering the main control box 2 and prevent dust from adhering to the cooling fan 65, temperature sensor 66 and other precision components, reduce component wear and failure probability, and extend the service life of the entire device. The temperature sensor 66 is model MAX31888.

[0028] The dust filter 64 is installed on the outer end of the cooling fan 65. The fan cooling port 61 has four sets, and the natural air inlet 62 has two sets.

[0029] Four sets of temperature sensors 66 are provided, and the cooling fan 65 is controlled by the temperature sensors 66.

[0030] Example 2

[0031] Please see Figure 1-4Furthermore, based on Embodiment 1, the auxiliary protection mechanism 7 further includes an arc-extinguishing device 71. The arc-extinguishing device 71 is installed on the top of the main control box 2. A control gate 72 is provided on the front of the arc-extinguishing device 71. A top junction box 73 is fixedly connected to the top of the arc-extinguishing device 71. A terminal block 74 is provided on the surface of the top junction box 73. A voltage sensor 75 and a current sensor 76 are installed on the top of the front of the frame circuit breaker 1. The voltage sensor 75 and the current sensor 76 installed on the top of the front of the frame circuit breaker 1 can monitor the voltage and current changes in the circuit in real time, and promptly capture abnormal situations such as abnormal voltage rise or fall and current overload, providing accurate basis for subsequent protection actions and facilitating the timely detection of circuit hazards by staff. The arc-extinguishing device 71 on the top of the main control box 2 is connected to the control gate 72. When an electric arc occurs in the circuit, the arc-extinguishing device 71 can quickly extinguish the arc to avoid the danger of fire caused by the arc. At the same time, the control gate 72 can cut off the circuit in time to prevent the danger from spreading. In addition, the outer side of the terminal block 74 on the surface of the top junction box 73 is equipped with an insulating protective sleeve, which can effectively prevent leakage at the wiring point, reduce the risk of electric shock to the operator, and further improve the safety of equipment use. The voltage sensor 75 and the current sensor 76 use models DVL2000 / SP1 and CSNV500 respectively.

[0032] The output end of the arc extinguishing device 71 is connected to the input end of the control gate 72, and the outer side of the terminal block 74 is provided with an insulating protective sleeve.

[0033] The frame circuit breaker 1 has a control panel 5 on the front, and the bottom of the main control box 2 is fixedly connected to the bottom of the left and right sides, and the bottom mounting base 3 is fixedly connected to the back mounting base 4.

[0034] In actual operation, when this device is used, the frame circuit breaker 1 and the main control box 2 are installed in the corresponding installation positions through the bottom mounting base 3 and the back mounting base 4. Each set of cables is installed on the surface of the device. During use, the internal components of the main control box 2 are cooled by the automatic heat dissipation mechanism 6. The automatic heat dissipation mechanism 6 has four sets of temperature sensors 66, which are installed on the top and bottom of the left and right sides of the main control box 2, respectively, and can accurately monitor the temperature at different locations of the box. The cooling fan 65 is controlled by the temperature sensor 66 and can automatically start and stop according to temperature changes. Together with four sets of fan cooling vents 61 and two sets of natural air inlets 62, it forms a good air circulation channel to quickly dissipate the heat in the main control box 2, prevent the equipment from malfunctioning due to high temperature, and ensure the stable operation of the circuit breaker. At the same time, dustproof nets 64 are installed in the fixing frames 63 at the outer ends of the fan cooling vents 61 and natural air inlets 62. The dustproof nets 64 are located at the outer end of the cooling fan 65, which can effectively block external dust from entering the main control box 2, prevent dust from adhering to precision components such as the cooling fan 65 and the temperature sensor 66, reduce component wear and the probability of failure, and extend the service life of the entire device.

[0035] Meanwhile, the voltage sensor 75 and current sensor 76 installed on the top front of the frame circuit breaker 1 can monitor changes in voltage and current in the circuit in real time, promptly capturing abnormal situations such as abnormal voltage increases or decreases and current overloads, providing accurate basis for subsequent protection actions, and facilitating timely detection of potential circuit hazards by personnel. The arc extinguishing device 71 on the top of the main control box 2 is connected to the control switch 72. When an electric arc occurs in the circuit, the arc extinguishing device 71 can quickly extinguish the arc, preventing the arc from causing fires or other dangers. At the same time, the control switch 72 can promptly cut off the circuit to prevent the danger from escalating. In addition, the outer side of the terminal block 74 on the surface of the top junction box 73 is equipped with an insulating protective sleeve, which can effectively prevent leakage at the wiring points, reduce the risk of electric shock to operators, and further improve the safety of equipment use.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A multifunctional intelligent frame circuit breaker, comprising a frame circuit breaker (1), characterized in that: The main control box (2) is installed on the back of the frame circuit breaker (1). An automatic heat dissipation mechanism (6) is provided on the surface of the main control box (2). An auxiliary protection mechanism (7) is provided on the surface of the frame circuit breaker (1) and the main control box (2). The automatic heat dissipation mechanism (6) includes a fan heat dissipation port (61), which is located on the top and bottom of the left and right sides of the main control box (2). A natural air inlet (62) is located in the center of the left and right sides of the main control box (2). A fixed frame (63) is fixedly connected to the outer end of the fan heat dissipation port (61) and the natural air inlet (62). A dustproof net (64) is installed in the inner end of the fixed frame (63). Temperature sensors (66) are installed on the top and bottom of the left and right sides of the main control box (2). A cooling fan (65) is installed inside the fan heat dissipation port (61).

2. The multifunctional intelligent frame circuit breaker according to claim 1, characterized in that: The dustproof net (64) is installed on the outer end of the cooling fan (65), the fan cooling port (61) is provided with four sets, and the natural air inlet (62) is provided with two sets.

3. A multifunctional intelligent frame circuit breaker according to claim 1, characterized in that: The temperature sensor (66) is provided in four sets, and the cooling fan (65) is controlled by the temperature sensor (66).

4. The multi-functional smart frame circuit breaker of claim 1, wherein: The auxiliary protection mechanism (7) includes an arc extinguishing device (71), which is installed on the top of the main control box (2). A control gate (72) is provided on the front of the arc extinguishing device (71). A top junction box (73) is fixedly connected to the top of the arc extinguishing device (71). A terminal block (74) is provided on the surface of the top junction box (73). A voltage sensor (75) is installed on the top of the front of the frame circuit breaker (1). A current sensor (76) is installed on the top of the front of the frame circuit breaker (1).

5. A multifunctional intelligent frame circuit breaker according to claim 4, characterized in that: The output end of the arc extinguishing device (71) is connected to the input end of the control gate (72), and the outer side of the terminal block (74) is provided with an insulating protective sleeve.

6. A multifunctional intelligent frame circuit breaker according to claim 1, characterized in that: The frame circuit breaker (1) has a control panel (5) on the front, and the bottom of the left and right sides of the main control box (2) is fixedly connected to a bottom mounting base (3), and the bottom mounting base (3) is fixedly connected to a back mounting base (4).

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