Automobile signal adapter
Patent Information
- Application Number
- CN202522032978.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0003]现有汽车信号转接线的结构较为复杂,设计不合理,线材与前端端子连接的部位未设置防护结构,前端端子工作时,线材的压力较大,耐高温和抗老化的能力较差,有短路烧毁的风险,此外,后端端子在工作中,外界的灰尘和水汽有一定概率缓慢渗入其内,进而导致端子内部被腐蚀,缩短使用寿命
1、本实用新型提供了一种汽车信号转接线,该汽车信号转接线包括主线束,在主线束的两端分别连接有前端端子和后端端子,整体结构简单,设计合理,其中主线束包括第二线材以及分别设置于第二线材两端的第一线材和第三线材,在第一线材、第二线材和第三线材上共同设置有防护胶布,且第一线材、第二线材和第三线材通过防护胶布连接为一体,防护胶布设置于主线束靠近前端端子的一端,得益于防护胶布的设置,使主线束的端部位置具有耐电压伏特的特性,可有效防止线缆接触导致短路,适用于电子设备的线圈封包、线间绝缘与固定,提升了防护胶布的耐高温特性和抗老化能力,可确保主线束在高温环境下稳定运行,避免因普通胶带老化开裂引发的安全隐患。
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Figure CN224804401U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a cable, specifically an automotive signal adapter cable. Background Technology
[0002] Automotive signal adapter cables are cables used to connect different devices or interfaces. They are mainly used to transmit signals or convert power types to ensure device compatibility.
[0003] Existing automotive signal adapter cables have a complex structure and unreasonable design. The connection between the wire and the front-end terminal lacks protective measures. During operation, the wire experiences significant pressure, exhibiting poor high-temperature resistance and aging resistance, posing a risk of short circuit and burnout. Furthermore, during operation, external dust and moisture can slowly seep into the rear-end terminal, leading to internal corrosion and shortening its lifespan. Therefore, the inventors have improved the structure of the automotive signal adapter cable. Utility Model Content
[0004] The purpose of this utility model is to provide an automotive signal adapter cable, which has a simple structure and reasonable design. Thanks to the protective tape, the end of the main harness has the characteristic of being able to withstand voltage volts, which can effectively prevent short circuits caused by cable contact. It also improves the high temperature resistance and anti-aging ability of the protective tape. The waterproof plug makes the first terminal have anti-corrosion function, ensuring safety and solving the problems mentioned in the above technical background.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automotive signal adapter cable, comprising a main wiring harness, with a front-end terminal and a rear-end terminal connected to both ends of the main wiring harness. The main wiring harness includes a second wire and a first wire and a third wire respectively disposed at both ends of the second wire. A protective tape is disposed on the first wire, the second wire, and the third wire, and the first wire, the second wire, and the third wire are connected as one unit by the protective tape. The protective tape is disposed at the end of the main wiring harness near the front-end terminal. The rear-end terminal includes a first rear terminal, a second rear terminal, and a third rear terminal arranged in sequence. The first rear terminal is connected to the first wire, the second rear terminal is connected to the second wire, and the third rear terminal is connected to the third wire. The first rear terminal includes a terminal body and a waterproof plug fixedly sleeved on the outside of the terminal body. The waterproof plug is located at the end of the terminal body away from the first wire.
[0006] Preferably, multiple first and third wires are provided, and label cloths are fixed on the first, second, and third wires, with different labels on the multiple label cloths.
[0007] Preferably, the length of the outer sheath at the end of the second wire closest to the front terminal is between 60mm and 80mm.
[0008] Preferably, the front-end terminal includes a first front terminal and a second front terminal disposed on one side of the first front terminal. The first front terminal is connected to the first wire, and the second front terminal is connected to the second wire and the third wire respectively.
[0009] Preferably, the first front terminal adopts a six-pin design, the second front terminal adopts a ten-pin design, and a gap is generated between the first front terminal and the second front terminal. The value of the gap is between 45mm and 65mm, that is, the first front terminal is a 6-pin interface and the second front terminal is a 10-pin interface.
[0010] Preferably, there are multiple first and third rear terminals, and a sleeve is provided on each of the multiple third rear terminals. After being heated and shrunk, the sleeve tightly adheres to the third rear terminal. The number of first rear terminals is equal to the number of first wires, and the number of third rear terminals is equal to the number of third wires.
[0011] Preferably, a terminal clip is installed on the waterproof plug, and the terminal clip is located at the end of the waterproof plug away from the main wire harness.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model provides an automotive signal adapter cable, which includes a main wiring harness with a front-end terminal and a rear-end terminal connected to both ends of the main wiring harness. The overall structure is simple and reasonably designed. The main wiring harness includes a second wire and a first wire and a third wire respectively disposed at both ends of the second wire. Protective tape is provided on the first wire, the second wire, and the third wire, and the first wire, the second wire, and the third wire are connected as one unit by the protective tape. The protective tape is disposed at the end of the main wiring harness near the front-end terminal. Thanks to the protective tape, the end of the main wiring harness has the characteristic of withstanding voltage volts, which can effectively prevent short circuits caused by cable contact. It is suitable for coil encapsulation, wire insulation and fixation of electronic equipment, and improves the high temperature resistance and anti-aging ability of the protective tape. It can ensure the stable operation of the main wiring harness in high temperature environment and avoid safety hazards caused by the aging and cracking of ordinary tape.
[0013] 2. The rear terminal in this utility model includes a first rear terminal, a second rear terminal, and a third rear terminal arranged in sequence. The first rear terminal includes a terminal body and a waterproof plug fixedly sleeved on the outside of the terminal body. The waterproof plug is located at the end of the terminal body away from the first wire. By setting a waterproof plug on the first terminal, when the first terminal is connected to an external cable, dust and moisture in the external environment cannot enter the interior of the first terminal, giving the first terminal an anti-corrosion function, ensuring safety during use, and extending its service life.
[0014] 3. In this utility model, there are multiple first and third rear terminals. Each of the multiple third rear terminals is provided with a sleeve. After being heated and shrunk, the sleeve tightly adheres to the third rear terminal. Thanks to the sleeve, and because the sleeve tightly adheres to the third rear terminal and the third wire after being heated and shrunk, the third rear terminal and the third wire are completely wrapped, so that the third wire remains fixed during use and will not loosen due to the extension of the usage time, thus reducing the probability of wear. Attached Figure Description
[0015] Figure 1 This is one of the schematic diagrams of an embodiment of the present utility model; Figure 2 This is a second schematic diagram of an embodiment of the present utility model; Figure 3 This is a schematic diagram of the front-end terminal of this utility model; Figure 4 This is a schematic diagram of the first rear end of the present invention.
[0016] The reference numerals and names in the diagram are as follows: 1. Main wiring harness; 11. First wire; 12. Second wire; 13. Third wire; 14. Protective tape; 15. Label cloth; 2. Front-end terminal; 21. First front terminal; 22. Second front terminal; 3. Rear-end terminal; 31. First rear terminal; 311. Terminal body; 312. Waterproof plug; 313. Terminal clip; 32. Second rear terminal; 33. Third rear terminal; 34. Sleeve. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] In the description of the embodiments of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the embodiments of this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0019] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.
[0020] Please see Figure 1 The present invention provides an embodiment of an automotive signal adapter cable, which includes a main wiring harness 1, with a front-end terminal 2 and a rear-end terminal 3 connected to both ends of the main wiring harness 1.
[0021] Please see Figure 2The main wiring harness 1 includes a second wire 12 and a first wire 11 and a third wire 13 respectively disposed at both ends of the second wire 12. In this embodiment, the specific specifications of the first wire 11 are: (17 / 0.16TC*1.3*2C black, red + AL)*OD4.0mm, outer sheath: 65P black PVC semi-matte outer sheath material (meets temperature resistance requirements of -40℃~105℃, flame retardant UL94 V-0), no printing, and a length of 345±3mm. The specific specifications of the second wire 12 are: (11 / 0.16TC*1.1*2C red, black)*OD3.2mm, outer sheath: 65P black PVC semi-matte outer sheath material (meets temperature resistance requirements of -40℃~105℃, flame retardant UL94 V-0). V-0) Printing: -40℃~105℃, length 345±3mm, specific specifications of the third wire 13 are: (17 / 0.16TC*1.3*6C black, red, white, yellow, green, blue + cotton paper)*OD5.5mm outer sheath: 65P black PVC semi-matte outer sheath material (meets temperature resistance of -40℃~105℃, flame retardant UL94) V-0), outer sheath printing: -40℃~105℃, length value 375±3mm, the outer sheath detachment value of the second wire 12 near the front terminal 2 is between 60mm and 80mm, multiple first wires 11 and third wires 13 are provided, and protective tape 14 is provided on the first wire 11, second wire 12 and third wire 13, and the first wire 11, second wire 12 and third wire 13 are connected as one unit by the protective tape 14. The protective tape 14 is provided at the end of the main wire harness 1 near the front terminal 2, and the protective tape 14 makes the end position of the main wire harness 1 electrically resistant. With a voltage of 1500 volts, it can effectively prevent short circuits caused by cable contact. It is suitable for coil encapsulation, wire insulation and fixation of electronic equipment. In this embodiment, the protective tape 14 is made of W15mm black acetate tape. The high temperature resistance (long-term resistance to 105°C) and anti-aging properties of the protective tape 14 can ensure the stable operation of the main wire harness 1 in high temperature environment and avoid safety hazards caused by the aging and cracking of ordinary tape. Label tape 15 is fixed on the first wire 11, the second wire 12 and the third wire 13. Different labels are set on the multiple label tapes 15 to indicate their functionality or display warning information.
[0022] Please refer to it again. Figure 2The rear terminal 3 includes a first rear terminal 31, a second rear terminal 32, and a third rear terminal 33 arranged in sequence. The first rear terminal 31 and the second rear terminal 32 are both TE:282404-1 tin-plated male terminals. The third rear terminal 33 is a small 5559 male terminal with pin-type phosphor bronze tin plating. The first rear terminal 31 is connected to the first wire 11, the second rear terminal 32 is connected to the second wire 12, and the third rear terminal 33 is connected to the third wire 13. Multiple first rear terminals 31 and multiple third rear terminals 33 are provided. Each of the multiple third rear terminals 33 is provided with a sleeve 34. The sleeve 34 is heated and shrunk to fit tightly against the third rear terminal. Terminal 33, in this embodiment, the sleeve 34 has the following specific specifications: black thin heat shrink tubing with a length of 25mm. After being heated and shrunk, the sleeve 34 tightly adheres to the third rear terminal 33 and the third wire 13, completely wrapping the third rear terminal 33 and the third wire 13, so that the third wire 13 remains fixed during use and will not loosen due to prolonged use. The number of first rear terminals 31 is equal to the number of first wires 11, and the number of third rear terminals 33 is equal to the number of third wires 13. In this embodiment, the number of first wires 11, third wires 13, first rear terminals 31, and third rear terminals 33 are all two.
[0023] Please see Figure 3 The front-end terminal 2 includes a first front terminal 21 and a second front terminal 22 disposed on one side of the first front terminal 21. In this embodiment, the specifications of the first front terminal 21 and the second front terminal 22 are both: large 5557 female terminal, phosphor bronze tin-plated material, with holes (C4255F-TBE-A). The first front terminal 21 is connected to the first wire 11, and the second front terminal 22 is connected to the second wire 12 and the third wire 13 respectively. The first front terminal 21 adopts a six-pin design, and the second front terminal 22 adopts a ten-pin design. A gap is generated between the first front terminal 21 and the second front terminal 22. The value of the gap is between 45mm and 65mm, that is, the first front terminal 21 is a 6-pin interface and the second front terminal 22 is a 10-pin interface.
[0024] Please see Figure 4The first rear terminal 31 includes a terminal body 311 and a waterproof plug 312 fixedly sleeved on the outside of the terminal body 311. The specific specifications of the waterproof plug 312 are TE:281934-4 green sealing silicone rubber with a hole diameter of 1.0mm. The waterproof plug 312 is located at the end of the terminal body 311 away from the first wire 11. When the first rear terminal 31 is connected to the external cable, dust and moisture in the external environment cannot enter the interior of the first rear terminal 31, giving the first rear terminal 31 a corrosion-resistant function, ensuring safety, and extending its service life. In this embodiment, the second rear terminal 32 and the third rear terminal 33 can also be provided with waterproof plugs 312 to give them a waterproof function as well. A terminal clip 313 is installed on the waterproof plug 312. The terminal clip 313 is located at the end of the waterproof plug 312 away from the main wire harness 1. The structure of the terminal clip 313 is prior art. For details, please refer to the clip on the 8-pin interface of the desktop computer power supply in the prior art.
[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A vehicle signal adapter cable, comprising a main wiring harness (1), characterized in that: The main wire harness (1) has a front-end terminal (2) and a rear-end terminal (3) connected to its two ends respectively. The main wire harness (1) includes a second wire (12) and a first wire (11) and a third wire (13) respectively disposed at both ends of the second wire (12). The first wire (11), the second wire (12), and the third wire (13) are all provided with protective tape (14), and the first wire (11), the second wire (12), and the third wire (13) are connected as one unit by the protective tape (14). The protective tape (14) is disposed on the main wire harness (1) near the front-end terminal (2). The rear terminal (3) includes a first rear terminal (31), a second rear terminal (32) and a third rear terminal (33) arranged in sequence. The first rear terminal (31) is connected to the first wire (11), and the first rear terminal (31) includes a terminal body (311) and a waterproof plug (312) fixedly sleeved on the outside of the terminal body (311). The waterproof plug (312) is located at the end of the terminal body (311) away from the first wire (11). The second rear terminal (32) is connected to the second wire (12), and the third rear terminal (33) is connected to the third wire (13).
2. The automotive signal adapter cable according to claim 1, characterized in that: Multiple first wires (11) and third wires (13) are provided, and label cloths (15) are fixed on the first wire (11), second wire (12) and third wire (13).
3. The automotive signal adapter cable according to claim 1, characterized in that: The length of the outer sheath of the second wire (12) near the front end terminal (2) is between 60mm and 80mm.
4. The automotive signal adapter cable according to claim 1, characterized in that: The front-end terminal (2) includes a first front terminal (21) and a second front terminal (22) disposed on one side of the first front terminal (21). The first front terminal (21) is connected to the first wire (11), and the second front terminal (22) is connected to the second wire (12) and the third wire (13) respectively.
5. The automotive signal adapter cable according to claim 4, characterized in that: The first front terminal (21) adopts a six-pin design, and the second front terminal (22) adopts a ten-pin design. A gap is generated between the first front terminal (21) and the second front terminal (22), and the value of the gap is between 45mm and 65mm.
6. The automotive signal adapter cable according to claim 1, characterized in that: The first rear terminal (31) and the third rear terminal (33) are provided with multiple sleeves (34), and the sleeves (34) are provided on the multiple third rear terminals (33). After being heated and shrunk, the sleeves (34) are tightly attached to the third rear terminals (33).
7. The automotive signal adapter cable according to claim 1, characterized in that: A terminal clip (313) is installed on the waterproof plug (312), and the terminal clip (313) is located at the end of the waterproof plug (312) away from the main wire harness (1).