The invention discloses an inner buckle type brushless motor and a manufacturing method thereof, the inner buckle type brushless motor comprises a rotor, a
stator and an output shaft, the rotor is arranged on the periphery of the
stator, the rotor sleeves the output shaft, the rotor comprises a shell, a cover block and a permanent
magnet, the shell is provided with an accommodating cavity, and the permanent
magnet is arranged in the accommodating cavity. The shell is provided with an inverted buckle extending towards the center of the containing cavity, the side portion of the cover block is provided with an annular groove, the bottom of the cover block is provided with an extending block, the extending block is embedded in the containing cavity, the inverted buckle is embedded in the annular groove, and the permanent
magnet is embedded in the containing cavity and abuts against the extending block. According to the internal buckling type brushless motor, the cover block on the rotor can be fixed by the inverted buckle of the shell and the permanent magnet, compared with a traditional external pressing type cover block, the design is high in fixing reliability of the cover block, the concentricity of the cover block and the shell can be better guaranteed, the probability that the cover block is separated from the shell when the rotor rotates at a high speed is effectively reduced, and the service life of the motor is prolonged. And the safety is improved.