A fully automatic glue binding machine and its power transmission system
By designing a fully automatic glue installation machine and its power transmission system in the glue installation machine, using a single power source and a multi-stage transmission system, the existing glue installation machine's power dispersion and complex structure are solved, and an efficient and compact glue installation process is achieved.
Patent Information
- Application Number
- CN202010916897.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-03
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2040-09-03
AI Technical Summary
Due to the dispersed power and complex structure of the existing glue installation machine, it has a long starting time, high consumption, low power utilization efficiency, and a not compact layout.
A fully automatic glue assembly and its power transmission system are designed, using a single power source main motor to cooperate with the front transmission box, rear transmission box and corresponding transmission mechanism to realize the linkage of the actions of various functional mechanisms.
The glue installation machine has achieved a compact structure and high degree of automation, reduced labor intensity, improved the glue installation efficiency of the book, and the power transmission system has a high transmission efficiency and low energy consumption.
Smart Images

Figure CN111873659B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of printing and binding equipment, and in particular to a full-automatic binding machine and a power transmission system thereof. Background Art
[0002] Today's printing equipment is developing in the direction of diversification, automation and humanization. The glue binder belongs to the post-press equipment. The current glue binder needs to complete a series of actions such as book core loading, gluing, sending cover, pasting cover, wrapping, and book output, and requires multiple power sources to provide power for the corresponding mechanism actions. Therefore, the layout of the glue binder is not compact enough, and the drive system structure design is complex, the power is dispersed, the glue binder has a long startup time, high consumption, and low power utilization efficiency. Therefore, a fully automatic glue binder and a power transmission system are provided to efficiently complete the book core loading, gluing, sending cover, pasting cover, wrapping, and book output of the glue binder to overcome the above problems. Summary of the invention
[0003] In order to solve the above problems, the embodiment of the present invention provides a fully automatic glue binding machine and a power transmission system thereof. The objective of the present invention is achieved through the following technical solutions:
[0004] A fully automatic glue binding machine, comprising a book clip transmission assembly, a book block aligning mechanism, a glue coating mechanism, a sealing mechanism, a sealing mechanism, a book wrapping and forming mechanism and a power transmission system;
[0005] The book clamp transmission assembly is arranged at the center of the binding machine platform, including a large active chain plate rotatably arranged on one side of the binding machine platform, the large active chain plate is connected to the large driven chain plate on the other side of the binding machine platform through a book clamp transmission chain, a plurality of book clamps for clamping book blocks are fixedly arranged on the book clamp transmission chain, the book clamps can clamp the book blocks and move forward with the book clamp transmission chain, and the spine of the book blocks is perpendicular to the binding machine platform and downward;
[0006] The book block aligning mechanism is correspondingly arranged on one side of the book clamp transmission assembly, and includes a book block feeding platform, a book shaking platform, and a book aligning platform arranged in sequence; the book block feeding platform is provided with a book block feeding chain connected to the front end of the book shaking platform and corresponding to the book clamp transmission assembly;
[0007] A back milling mechanism is provided at the end of the book alignment platform, and the back milling mechanism includes a back milling box and a back milling cutter provided in cooperation with the back milling box, and the back milling cutter can rotate at high speed along a horizontal plane;
[0008] Wherein, the gluing mechanism is correspondingly arranged at the end of the back milling mechanism on one side of the book clamp transmission assembly, and includes a back gluing mechanism and a side gluing mechanism which are arranged in sequence, and the back of the book block is gluing by the back gluing mechanism and the side gluing mechanism;
[0009] Wherein, the sealing mechanism is arranged on the other side of the book clamp transmission assembly adjacent to one end of the gluing mechanism, and the sealing mechanism can transport the book block cover to the corresponding position on the lower side of the book clamp transmission assembly and correspond to the back side of the book block;
[0010] The sealing mechanism is arranged at the other side of the book clip transmission assembly adjacent to the end of the sealing mechanism, and can press the spine of the book block and the cover of the book block to fix and bond them;
[0011] The book wrapping and shaping mechanism is correspondingly arranged at the end of the sealing mechanism on the other side of the book clip transmission assembly, and can wrap and shape the book core and the book core cover;
[0012] The power transmission system is respectively connected with the book clamp transmission assembly, the book block aligning mechanism, the gluing mechanism, the sealing mechanism, the sealing mechanism, and the book wrapping and forming mechanism.
[0013] Furthermore, a book output mechanism is arranged on one side of the book clamp transmission assembly corresponding to the end of the book wrapping and forming mechanism, and the book output mechanism includes a bookshelf corresponding to the book clamp transmission assembly and fixedly connected to one end of the binding machine platform, and a book receiving platform perpendicular to the axis of the bookshelf is fixedly connected to the end of the bookshelf, and at least one row of conveyor belts and a conveying motor arranged in coordination with the conveyor belts are arranged on the book receiving platform.
[0014] Furthermore, the back glue coating mechanism includes a bottom glue pot and a bottom glue roller arranged on the bottom glue pot; the side glue coating mechanism includes a side glue pot and a side glue roller arranged on the side glue pot.
[0015] Furthermore, the sealing mechanism includes a sealing platform arranged on the binding machine platform, the sealing platform is provided with a group of sealing chains along the length direction, cover adjustment rollers are arranged in parallel on both sides of the sealing chain, a sealing stacking platform is arranged correspondingly on the side of the sealing platform away from the binding machine platform, and a feeder is arranged on the sealing stacking platform, and a group of sealing rollers are arranged at the connection between the lower side of the feeder and the sealing chain.
[0016] A power transmission system for a fully automatic glue binder, the power transmission system comprising a main motor arranged in the glue binder and a front transmission box connected to the main motor; the front transmission box comprising a first chassis, a first main power shaft and a first secondary transmission shaft are arranged in parallel in the first chassis, the first main power shaft and the first secondary transmission shaft transmit power through a meshing driving pinion and a transmission gear; a second secondary transmission shaft is arranged in the first chassis to rotate vertically with the first main power shaft, the second secondary transmission shaft transmits power and changes the transmission direction of force with the first secondary transmission shaft through a meshing first spiral pinion and a first spiral gear; the front transmission box outputs three-way power to the outside through the two ends of the first secondary transmission shaft and the free end of the second secondary transmission shaft.
[0017] Furthermore, one end of the first secondary transmission shaft is transmission-connected to the rear transmission box via a universal joint and a first transmission shaft; the rear transmission box comprises an input shaft connected to the first transmission shaft, and an output shaft transmission-connected to the input shaft via a spiral bevel gear, the output shaft is fixedly connected to the active vertical shaft, and a large active chain plate is mounted on the upper end of the active vertical shaft, which is connected to a large driven chain plate via a book clamp transmission chain to form a closed loop.
[0018] Furthermore, the upper end of the driven vertical shaft is mounted inside the large driven chain plate, the lower end of the driven vertical shaft is connected to the sealing transmission shaft through a pair of first bevel gear pairs, a group of sealing sprockets are arranged at the front end of the sealing transmission shaft, the sealing sprockets are connected to the sealing mechanism through a transmission chain, and the sealing mechanism is a sealing roller.
[0019] Furthermore, the other end of the first auxiliary transmission shaft is fixedly mounted with a small sprocket of a front transmission box, the small sprocket of the front transmission box is transmission connected to the sealing power sprocket mounted on one end of the second transmission shaft through a transmission chain, the other end of the second transmission shaft is transmission connected to the third transmission shaft through a second bevel gear pair, the other end of the third transmission shaft is provided with a sealing driving sprocket, the sealing driving sprocket is transmission connected to the sealing driven sprocket through a transmission chain and a sealing tensioning sprocket, the other end of the sealing driven sprocket is transmission connected to the large sealing sprocket through a fourth transmission shaft, the large sealing sprocket is transmission connected to the sealing tensioning wheel and a plurality of sealing transition intermediate wheels through a transmission chain, and the transmission of the book core cover is completed through the sealing transition intermediate wheel.
[0020] Furthermore, the front end of the second secondary transmission shaft is fixedly sleeved with a double-row sprocket of the front transmission box, the double-row sprocket of the front transmission box is connected to the encapsulation transmission sprocket through a transmission chain, the encapsulation transmission sprocket is coaxially arranged with the encapsulation driving sprocket, and the encapsulation driving sprocket is connected to the book wrapping forming mechanism through a transmission chain and an encapsulation driven sprocket, thereby completing the encapsulation transmission of the book cover.
[0021] Furthermore, three rows of sprockets are arranged between the double-row sprockets of the front transmission box and the encapsulated transmission sprocket, two of the sprockets on the outer side of the three rows of sprockets are transmission connected to the double-row sprockets of the front transmission box, and one of the sprockets on the inner side of the three rows of sprockets is transmission connected to the rubber power sprocket at one end of the rubber transmission shaft through a transmission chain, and a clutch, a bottom rubber sprocket and a side rubber sprocket are sequentially arranged at the other end of the rubber transmission shaft, the bottom rubber sprocket is transmission connected to the back rubber mechanism through a transmission chain, and the side rubber sprocket is transmission connected to the side rubber mechanism through a transmission chain.
[0022] Compared with the prior art, the beneficial effects of the embodiments of the present invention are as follows: 1. The glue binder of the present invention has a compact structure and a high degree of automation. It can conveniently and efficiently realize the processes of book binding, such as book core loading, gluing, sealing, sealing, wrapping, and book delivery, which greatly reduces the labor intensity and improves the efficiency of book binding; 2. The power transmission system of the glue binder of the present invention adopts a single power source, that is, a single power source main motor cooperates with the front transmission box, the rear transmission box and the corresponding transmission mechanism, so that the various functional mechanisms of the whole glue binder can move in an integrated manner. The structural design is novel, compact, low cost, low energy consumption, high transmission efficiency, and the power transmission system has high operating accuracy and stability, thereby solving the problem of difficult power matching of the glue binder. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the planar structure of the fully automatic glue binding machine of the present invention;
[0024] Figure 2 It is a connection diagram of the power transmission system of the fully automatic glue binding machine of the present invention;
[0025] Figure 3 It is a schematic diagram of the cross-sectional structure of the front transmission case of the present invention;
[0026] Figure 4 It is a structural schematic diagram of the cross section of the rear transmission case of the present invention.
[0027] In the figure:
[0028] 100, book clip transmission assembly; 200, book block aligning mechanism; 300, gluing mechanism; 400, sealing mechanism; 500, sealing mechanism; 600, book wrapping and forming mechanism; 700, power transmission system; 800, book output mechanism;
[0029] 1. Book core feeding platform; 2. Vibration motor; 3. Book core feeding chain; 4. Book shaking platform; 5. Book clamp transmission chain; 6. Book alignment platform; 7. Back milling box; 8. Back milling knife; 9. Bottom glue roller; 10. Bottom glue pot; 11. Side glue roller; 12. Side glue pot; 13. Large driven chain plate; 14. Electrical cabinet; 15. Air pump; 16. Stacking platform; 17. Feeder; 18. Sealing roller; 19. Sealing chain; 20. Cover adjustment roller; 21. Sealing platform; 22. Sealing roller; 23. Main motor; 24. Packaging Book forming mechanism; 25, binding machine platform; 26, large driving chain plate; 27, book clamp; 28, book collection platform; 29, conveyor belt; 30, conveying motor; 31, book collection shelf; 32, motor pulley; 33, power shaft pulley; 34, front transmission box; 341, first chassis; 342, first main power shaft; 343, first secondary transmission shaft; 344, first spiral pinion; 345, first spiral gear; 346, second secondary transmission shaft; 347, transmission gear; 348, drive Small gear; 35, universal joint; 36, first transmission shaft; 37, driving vertical shaft; 38, rear transmission box; 381, second chassis; 382, output shaft; 383, second spiral small gear; 384, second spiral large gear; 385, input shaft; 39, driven vertical shaft; 40, first bevel gear pair; 41, sealing transmission shaft; 42, sealing sprocket; 43, sealing roller; 44, encapsulated driven sprocket; 45, encapsulated driving sprocket; 46, encapsulated transmission sprocket; 47, three-row sprocket; 48 , double-row sprockets of the front transmission box; 49, side glue sprockets; 50, clutch; 51, bottom glue sprocket; 52, glue-coated transmission shaft; 53, glue-coated power sprocket; 54, small sprocket of the front transmission box; 55, power sprocket for sealing delivery; 56, second transmission shaft; 57, third transmission shaft; 58, driving sprocket for sealing delivery; 59, second bevel gear pair; 60, tensioning sprocket for sealing delivery; 61, driven sprocket for sealing delivery; 62, fourth transmission shaft; 63, large sprocket for sealing delivery; 64, tensioning wheel for sealing delivery; 65, intermediate transition wheel for sealing delivery. DETAILED DESCRIPTION
[0030] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
[0031] Embodiment 1:
[0032] See also Figure 1 The present invention discloses a fully automatic glue binding machine, including a book clip transmission assembly 100, a book block aligning mechanism 200, a glue coating mechanism 300, a sealing mechanism 400, a sealing mechanism 500, a book wrapping and forming mechanism 600 and a power transmission system 700;
[0033] Specifically, the book clamp transmission assembly 100 is arranged in the center of the binding machine platform 25, including a large active chain disk 26 rotatably arranged on one side of the binding machine platform, and the large active chain disk 26 is connected to the large driven chain disk 13 on the other side of the binding machine platform through the book clamp transmission chain 5. A number of book clamps 27 for clamping book cores are fixedly arranged on the book clamp transmission chain 5. The book clamps 27 can clamp the book core and move forward with the book clamp transmission chain 5, and the spine of the book core is perpendicular to the binding machine platform 25 and downward; in this embodiment, 16 book clamps 27 are fixedly arranged on the book clamp transmission chain 5, and the book clamp transmission chain 5, the large active chain disk 26, and the large driven chain disk 13 form a runway-type track. The book core clamped in the book clamp can be dragged by the book clamp transmission chain 5 to rotate along the runway-type track, and pass through each kinetic energy zone of the binding machine in turn to complete the leveling, gluing, cover binding, shaping and other tasks of the book core spine, thereby greatly improving the automation degree of the binding machine of the present invention.
[0034] Specifically, the book block aligning mechanism 200 is correspondingly arranged on one side of the book clamp transmission assembly 100, including a book block feeding platform 1, a book shaking platform 4, and a book aligning platform 6 which are arranged in sequence; the book block feeding platform 1 is provided with a book block feeding chain 3 which is connected to the front end of the book shaking platform 4 and corresponds to the book clamp transmission assembly 100, and the end of the book aligning platform 6 is provided with a back milling mechanism; in this embodiment, the preliminarily sorted book blocks to be glued are placed on the book block feeding platform 1, and the book blocks to be glued can be transmitted to the book clamp 27 of the book clamp transmission assembly 100 through the book block feeding chain 3, and the book clamp 27 clamps After the book core is glued with the tape, it continues to move forward to the book shaking platform 4 to vibrate and flatten the spine of the book core, and then the book core moves forward with the book clamp transmission chain 5 to the book leveling platform 6 to further level the spine of the book core; again, the book core to be glued runs with the book clamp transmission chain 5 to the top of the back milling mechanism; the back milling mechanism includes a back milling box 7 and a back milling knife 8 arranged in cooperation with the back milling box, and the back milling knife 8 can be driven by a height motor arranged in the back milling box 7 to rotate at high speed in a horizontal plane. When the book core to be glued moves to the back milling mechanism, the back milling knife 8 can further cut and flatten the spine of the book core to be glued.
[0035] Specifically, the gluing mechanism 300 is correspondingly arranged at the end of the back milling mechanism on one side of the book clamp transmission assembly 100, including a back gluing mechanism and a side gluing mechanism arranged in sequence, and the back of the book block is glued by the back gluing mechanism and the side gluing mechanism; in this embodiment, the back gluing mechanism includes a bottom glue pot 10 and a bottom glue roller 9 arranged on the bottom glue pot; the side gluing mechanism includes a side glue pot 12 and a side glue roller 11 arranged on the side glue pot, and the bottom glue roller 9 and the side glue roller 11 are respectively semi-immersed in the bottom glue pot 10 and the side glue pot 12, and can be driven to rotate by a driving system, after the book block to be glued passes through the back milling mechanism and then passes through the back gluing mechanism and the side gluing mechanism in turn, glue can be accurately and evenly coated on the back side of the book block and the adjacent side wall; compared with the infiltration gluing method of the prior art, the back gluing mechanism and the side gluing mechanism arranged in this way have adjustable gluing thickness and width on the spine of the book block, greatly improved gluing uniformity and stability, and greatly improved spine quality of the finished book, thereby avoiding degumming and cracking of the spine of the book during use.
[0036] Specifically, the sealing mechanism 400 is arranged on the other side of the book clamp transmission assembly 100, adjacent to one end of the gluing mechanism. The sealing mechanism 400 can transport the book block cover to the corresponding position on the lower side of the book clamp transmission assembly 100 and corresponding to the back side of the book block; the sealing mechanism 400 includes a sealing platform 21 arranged on the binding machine platform 25, and the sealing platform 21 is provided with a group of sealing chains 19 along the length direction, and cover adjustment rollers 20 are arranged in parallel on both sides of the sealing chain 19, and a stacking seal is correspondingly arranged on the side of the sealing platform 21 away from the binding machine platform 25. The sealing platform 16 is provided with a feeder 17, and a group of sealing rollers 18 are provided at the connection between the lower side of the feeder 17 and the sealing chain 19; when working, the glued book block runs to the top of the sealing platform 21 after turning with the book clip transmission chain 5, and corresponds to the top of the length midline of the sealing platform 21; the book block cover on the sealing platform 16 enters the sealing chain 19 under the action of the feeder 17 and the sealing roller 18, and the cover adjustment rollers 20 located on both sides of the sealing chain 19 are correspondingly clamped on both sides of the book block cover, and the book block cover can be delivered and sealed in place as the sealing chain 19 moves forward.
[0037] Specifically, the sealing mechanism 500 is arranged on the other side of the book clamp transmission assembly 100, adjacent to the end of the sealing mechanism 400, and can press the spine of the book core and the cover of the book core to fix and bond them; the front end of the aforementioned glued book core and the sealed book core cover first moves to the sealing mechanism 500. In this embodiment, the sealing mechanism 500 is a sealing roller 22. When the glued book core and the book core cover pass over the sealing roller 22 during the forward movement, the bonding part of the book core spine and the book core cover can be pressed and bonded.
[0038] Specifically, the book wrapping and forming mechanism 600 is correspondingly arranged at the end of the sealing mechanism 500 on the other side of the book clamp transmission assembly 100, and can wrap and shape the book core and the book core cover; in this embodiment, the book wrapping and forming mechanism 600 can realize the actions of clamping the back of the book core cover, forming, cooling, and dropping the book.
[0039] Specifically, the binding machine also includes a power transmission system 700, which is respectively connected to the book clamp transmission assembly 100, the book core alignment mechanism 200, the gluing mechanism 300, the sealing mechanism 400, the sealing mechanism 500, and the book wrapping and forming mechanism 600. The power transmission system synchronously drives the above-mentioned functional mechanisms to operate synchronously, thereby greatly improving its degree of automation and its efficiency in book binding.
[0040] Reference Figure 1 A book output mechanism 800 is provided on one side of the book clamp transmission assembly 100 corresponding to the end of the book wrapping and forming mechanism 600. The book output mechanism 800 includes a book receiving shelf 31 corresponding to the book clamp transmission assembly 100 and fixedly connected to one end of the binding machine platform 25. The end of the book receiving shelf 31 is fixedly connected to a book receiving platform 28 perpendicular to the axis of the book receiving shelf. The book receiving platform 28 is provided with at least one row of conveyor belts 29 and a conveying motor 30 coordinated with the conveyor belts 29. In this embodiment, the book output mechanism 800 is a relatively independent part. The semi-finished booklet of the book wrapping and forming mechanism 600 falls onto the book receiving shelf 31 in a directional manner, and is transferred to the subsequent cutting and forming process through the conveyor belt 29. The finished booklet is obtained by cutting and forming the semi-finished booklet.
[0041] It should be noted that, in the present embodiment, an electrical cabinet 14 for controlling the electrical devices of the glue binder is also included. The glue binder is controlled by the electrical cabinet 14. The electrical cabinet 14 can implement its functions by using a power distribution cabinet of the prior art, which will not be elaborated again. A vibration motor 2 is also provided in conjunction with the book shaking platform 4, and the vibration motor provides vibration power for the book shaking platform 4. An air pump 15 is also provided adjacent to the sealing mechanism 400, and the function of the air pump is to provide power for the vacuum suction head of the sealing mechanism 400, so as to facilitate the separation of the book cover.
[0042] Embodiment 2:
[0043] Reference Figure 2-4, a power transmission system is provided in conjunction with the above-mentioned fully automatic glue binder, and the power transmission system provides the glue binder with system power output, so that it can complete the corresponding functions of the functional mechanisms of the glue binder. The power transmission system 700 includes a main motor 23 provided in the glue binder and a front transmission box 34 connected to the main motor in a transmission manner. The front end of the transmission shaft of the main motor 23 is provided with a motor pulley 32, and one end of the first main power shaft 342 of the corresponding front transmission box 34 is fixedly provided with a power shaft pulley 33, and the motor pulley 32 is connected to the power shaft pulley 33 through a triangular transmission belt and transmits power; the front transmission box 34 includes a first chassis 341, and a first main power shaft 342 and a first secondary transmission shaft 343 are provided in parallel in the first chassis 341, and the first main power shaft 342 and the first secondary transmission shaft 343 are provided through a meshing drive pinion 348 and a transmission gear 347 Transmit power; a second secondary transmission shaft 346 is arranged in the first chassis 341 to rotate vertically with the first main power shaft 342, and the second secondary transmission shaft 346 and the first secondary transmission shaft 343 transmit power and change the transmission direction of force through the first helical pinion 344 and the first helical gear 345 that are meshed; the front transmission box 34 outputs three-way power to the outside through the two ends of the first secondary transmission shaft 343 and the free end of the second secondary transmission shaft 346. The cleverly arranged front transmission box 34 can efficiently and conveniently transmit power to various functional mechanisms of the glue binder, thereby greatly reducing the number of power sources, thereby improving the transmission efficiency of the power transmission system 700 and reducing power consumption.
[0044] Specifically, one end of the first secondary transmission shaft 343 is connected to the rear transmission box 38 through a universal joint 35 and a first transmission shaft 36; the rear transmission box 38 includes an input shaft 385 connected to the first transmission shaft 36, and an output shaft 382 connected to the input shaft 385 through a spiral bevel gear pair, the output shaft 382 is fixedly connected to the active vertical shaft 37, and a large active chain plate 26 is mounted on the upper end of the active vertical shaft 37, and the large active chain plate 26 is connected to the large driven chain plate 13 through a book clip transmission chain 5 to form a closed loop; in this embodiment, the spiral bevel gear pair includes a second spiral pinion 383 and a second spiral large gear 384 that are cooperatively arranged in the second chassis 381, and the power steering and transmission speed adjustment can be achieved through the spiral bevel gear pair; it is noted here that the bevel gear pairs used below all adopt similar structures, and the difference lies in the setting of different transmission ratios.
[0045] Specifically, the upper end of the driven vertical shaft 39 is mounted inside the large driven chain plate 13, and the lower end of the driven vertical shaft 39 is connected to the sealing transmission shaft 41 through the first bevel gear pair 40. A group of sealing sprockets 42 are arranged at the front end of the sealing transmission shaft 41. The sealing sprockets 42 are connected to the sealing mechanism 500 through a transmission chain. The sealing mechanism 500 is a sealing roller 22. In this embodiment, the power of the sealing roller 22 comes from the rotation of the large driven chain plate 13, and the power of the large driven chain plate 13 comes from the large active chain plate 26. In essence, the sealing mechanism 500 is driven to operate efficiently through the front transmission box 34 and the transmission system that is arranged in conjunction with it.
[0046] Specifically, the other end of the first sub-transmission shaft 343 is fixedly mounted with a front transmission box small sprocket 54, and the front transmission box small sprocket 54 is transmission-connected to a sealing power sprocket 55 mounted on one end of the second transmission shaft 56 through a transmission chain, and the other end of the second transmission shaft 56 is transmission-connected to a third transmission shaft 57 through a second bevel gear pair 59, and the other end of the third transmission shaft 57 is provided with a sealing driving sprocket 58, and the sealing driving sprocket 58 is transmission-connected to a sealing driven sprocket 61 through a transmission chain and a sealing tensioning sprocket 60, and the other end of the sealing driven sprocket 61 is transmission-connected to a large sealing sprocket 63 through a fourth transmission shaft 62, and the large sealing sprocket 63 is transmission-connected to a sealing tensioning wheel 64 and a plurality of sealing transition intermediate wheels 65 through a transmission chain, and the transmission of the book core cover is completed through the sealing transition intermediate wheel 65.
[0047] Furthermore, the front end of the second auxiliary transmission shaft 346 is fixedly sleeved with a front transmission box double-row sprocket 48, and the front transmission box double-row sprocket 48 is connected to the encapsulation transmission sprocket 46 through a transmission chain. The encapsulation transmission sprocket 46 is coaxially arranged with the encapsulation driving sprocket 45, and the encapsulation driving sprocket 45 is connected to the book wrapping and forming mechanism 600 through a transmission chain and an encapsulation driven sprocket 44, thereby completing the wrapping of the book cover; the main function of the book wrapping and forming mechanism 600 has been explained in Example 1 and will not be repeated here.
[0048] Specifically, a three-row sprocket 47 is further arranged between the double-row sprocket 48 of the front transmission box and the encapsulated transmission sprocket 46. Two sprockets on the outer side of the three-row sprocket 47 are transmission-connected to the double-row sprocket 48 of the front transmission box, and one sprocket on the inner side of the three-row sprocket 47 is transmission-connected to the rubber-coated power sprocket 53 at one end of the rubber-coated transmission shaft 52 through a transmission chain. The other end of the rubber-coated transmission shaft 52 is sequentially provided with a clutch 50, a bottom rubber sprocket 51 and a side rubber sprocket 49. 51 is connected to the back glue coating mechanism through a transmission chain, and the side glue sprocket 49 is connected to the side glue coating mechanism through a transmission chain; in this embodiment, the power of the glue coating mechanism 300 comes from the three-row sprocket 47, and the power of the three-row sprocket 47 comes from the double-row sprocket 48 of the front transmission box; the bottom glue sprocket 51 is connected to the bottom glue roller 9 in the back glue coating mechanism through a transmission chain, and the side glue sprocket 49 is connected to the side glue roller 11 in the side glue coating mechanism through a transmission chain.
[0049] It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0050] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0051] The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, article, or apparatus / device.
[0052] So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
Claims
1. A fully automatic binding machine, characterized in that: It comprises a book clip transmission assembly (100), a book block aligning mechanism (200), a gluing mechanism (300), a sealing mechanism (400), a sealing mechanism (500), a book wrapping and forming mechanism (600), and a power transmission system (700); The book clamp transmission assembly (100) is arranged at the center of the binding machine platform (25), and includes a large active chain disk (26) rotatably arranged on one side of the binding machine platform, the large active chain disk (26) is connected to the large driven chain disk (13) on the other side of the binding machine platform through a book clamp transmission chain (5), and a plurality of book clamps (27) for clamping book blocks are fixedly arranged on the book clamp transmission chain (5), and the book clamps (27) can clamp the book blocks and move forward with the book clamp transmission chain (5), and the spine of the book blocks is perpendicular to the binding machine platform (25) and faces downward; A book output mechanism (800) is provided on one side of the book clamp transmission assembly (100) corresponding to the end of the book wrapping and forming mechanism (600), the book output mechanism (800) comprising a book receiving shelf (31) corresponding to the book clamp transmission assembly (100) and fixedly connected to one end of the binding machine platform (25), the end of the book receiving shelf (31) being fixedly connected to a book receiving platform (28) perpendicular to the axis of the book receiving shelf, the book receiving platform (28) being provided with at least one row of conveyor belts (29) and a conveying motor (30) arranged in cooperation with the conveyor belts (29); The book block aligning mechanism (200) is arranged on one side of the book clamp transmission assembly (100), and comprises a book block feeding platform (1), a book shaking platform (4), and a book aligning platform (6) which are arranged in sequence; the book block feeding platform (1) is provided with a book block feeding chain (3) which is connected to the front end of the book shaking platform (4) and corresponds to the book clamp transmission assembly (100); A back milling mechanism is provided at the end of the book alignment platform (6), the back milling mechanism comprising a back milling box (7) and a back milling cutter (8) arranged in cooperation with the back milling box, the back milling cutter (8) being capable of rotating at high speed along a horizontal plane; The gluing mechanism (300) is arranged at the end of the back milling mechanism on one side of the book clamp transmission assembly (100), and comprises a back gluing mechanism and a side gluing mechanism which are arranged in sequence, and the back of the book block is gluing by the back gluing mechanism and the side gluing mechanism; the back gluing mechanism comprises a bottom glue pot (10) and a bottom glue roller (9) arranged on the bottom glue pot; the side gluing mechanism comprises a side glue pot (12) and a side glue roller (11) arranged on the side glue pot; The sealing mechanism (400) is arranged on the other side of the book clamp transmission assembly (100) adjacent to one end of the gluing mechanism, and the sealing mechanism (400) can transport the book block cover to a corresponding position on the lower side of the book clamp transmission assembly (100) and corresponding to the back side of the book block; the sealing mechanism (400) comprises a sealing platform (21) arranged on the binding machine platform (25), the sealing platform (21) is provided with a group of sealing chains (19) along the length direction, and cover adjustment rollers (20) are arranged in parallel on both sides of the sealing chain (19); a sealing platform (16) is correspondingly arranged on the side of the sealing platform (21) away from the binding machine platform (25), and a feeder (17) is arranged on the sealing platform (16), and a group of sealing rollers (18) are arranged at the connection between the lower side of the feeder (17) and the sealing chain (19); The sealing mechanism (500) is arranged on the other side of the book holder transmission assembly (100) adjacent to the end of the sealing mechanism (400), and is capable of pressing the spine of the book block and the cover of the book block to fix and bond them; The book wrapping and shaping mechanism (600) is correspondingly arranged at the end of the sealing mechanism (500) on the other side of the book clip transmission assembly (100), and is capable of wrapping and shaping the book core and the book core cover; The power transmission system (700) is respectively connected in transmission with the book clamp transmission assembly (100), the book block aligning mechanism (200), the gluing mechanism (300), the sealing mechanism (400), the sealing mechanism (500), and the book wrapping and forming mechanism (600).
2. A power transmission system for the fully automatic binding machine according to claim 1, characterized in that: The power transmission system (700) comprises a main motor (23) arranged in the glue binder and a front transmission box (34) connected to the main motor; the front transmission box (34) comprises a first chassis (341), a first main power shaft (342) and a first secondary transmission shaft (343) are arranged in parallel in the first chassis (341), the first main power shaft (342) and the first secondary transmission shaft (343) transmit power through a meshing driving pinion (348) and a transmission gear (347); a second secondary transmission shaft (346) is arranged in the first chassis (341) to rotate vertically with the first main power shaft (342), the second secondary transmission shaft (346) and the first secondary transmission shaft (343) transmit power and change the transmission direction of the force through a meshing first helical pinion (344) and a first helical gear (345); the front transmission box (34) outputs three-way power to the outside through two ends of the first secondary transmission shaft (343) and a free end of the second secondary transmission shaft (346).
3. A power transmission system for a fully automatic binding machine according to claim 2, characterized in that: One end of the first auxiliary transmission shaft (343) is connected to the rear transmission box (38) through a universal joint (35) and a first transmission shaft (36); the rear transmission box (38) comprises an input shaft (385) connected to the first transmission shaft (36), and an output shaft (382) connected to the input shaft (385) through a spiral bevel gear transmission; the output shaft (382) is fixedly connected to the driving vertical shaft (37); a large driving chain disc (26) is sleeved on the upper end of the driving vertical shaft (37); the large driving chain disc (26) and the large driven chain disc (13) are connected to form a closed loop through a book clip transmission chain (5).
4. The power transmission system for a fully automatic binding machine according to claim 3, characterized in that: The upper end of a driven vertical shaft (39) is sleeved in the large driven chain plate (13); the lower end of the driven vertical shaft (39) is drivingly connected to a sealing transmission shaft (41) via a pair of first bevel gear pairs (40); a group of sealing sprockets (42) are provided at the front end of the sealing transmission shaft (41); the sealing sprockets (42) are connected to a sealing mechanism (500) via a transmission chain; the sealing mechanism (500) is a sealing roller (116).
5. The power transmission system for a fully automatic binding machine according to claim 3, characterized in that: The other end of the first secondary transmission shaft (343) is fixedly sleeved with a front transmission box small sprocket (54); the front transmission box small sprocket (54) is transmission-connected to a sealing power sprocket (55) sleeved on one end of the second transmission shaft (56) through a transmission chain; the other end of the second transmission shaft (56) is transmission-connected to a third transmission shaft (57) through a second bevel gear pair (59); the other end of the third transmission shaft (57) is provided with a sealing driving sprocket (58); the sealing driving sprocket (58) is transmission-connected to a sealing driven sprocket (61) through a transmission chain and a sealing tensioning sprocket (60); the other end of the sealing driven sprocket (61) is transmission-connected to a sealing large sprocket (63) through a fourth transmission shaft (62); the sealing large sprocket (63) is transmission-connected to a sealing tensioning wheel (64) and a plurality of sealing transition intermediate wheels (65) through a transmission chain; the transmission of the book block cover is completed through the sealing transition intermediate wheels (65).
6. The power transmission system for a fully automatic binding machine according to claim 2, characterized in that: The front end of the second secondary transmission shaft (346) is fixedly sleeved with a front transmission box double-row sprocket (48); the front transmission box double-row sprocket (48) is transmission-connected to the encapsulation transmission sprocket (46) via a transmission chain; the encapsulation transmission sprocket (46) is coaxially arranged with the encapsulation driving sprocket (45); the encapsulation driving sprocket (45) is transmission-connected to the book wrapping forming mechanism (600) via the transmission chain and the encapsulation driven sprocket (44), thereby completing the encapsulation transmission of the book cover.
7. A power transmission system for a fully automatic binding machine according to claim 6, characterized in that: A three-row sprocket (47) is also arranged between the double-row sprocket (48) of the front transmission box and the encapsulated transmission sprocket (46); two sprockets on the outer side of the three-row sprocket (47) are transmission-connected to the double-row sprocket (48) of the front transmission box; one sprocket on the inner side of the three-row sprocket (47) is transmission-connected to a rubber-coated power sprocket (53) at one end of a rubber-coated transmission shaft (52) through a transmission chain; a clutch (50), a bottom rubber sprocket (51) and a side rubber sprocket (49) are sequentially arranged at the other end of the rubber-coated transmission shaft (52); the bottom rubber sprocket (51) is transmission-connected to a back rubber coating mechanism through a transmission chain; and the side rubber sprocket (49) is transmission-connected to a side rubber coating mechanism through a transmission chain.
Citation Information
Patent Citations
Full-automatic cementing machine and power transmission system thereof
CN212889554U