Semi-automatic plate placing machine

Abstract

The present invention discloses a semi-automatic tray placing machine, comprising: a feeding device, a conveying device and a tray device; wherein the feeding device is used to arrange the components to be placed in a state of consistent direction and output them to the conveying device; the conveying device is arranged between the feeding device and the tray device, and comprises a strip conveying slide; the tray device comprises a tray frame, a tray mechanism and a tray, and is used to carry and drive the packaging tray to move at a predetermined distance to receive the components to be placed dropped from the blanking end. The present invention arranges the disordered components to be placed in a packaging tray with spaces after being arranged through the cooperation of the feeding device and the tray device, which effectively improves the efficiency of tray placing and can save a lot of labor. In addition, the equipment itself has a simple configuration and low production cost. Therefore, the technical solution is both practical and economical.

Description

Technical Field

[0001] The invention relates to a dish placing device, in particular to a semi-automatic dish placing machine. Background Art

[0002] With the development of society and the advancement of science and technology, the electrical industry has also flourished, which has promoted the miniaturization and diversification of electrical components. For manufacturers that mass-produce electrical components, the packaging efficiency of electrical components has an important impact on production capacity. Therefore, in order to minimize the constraints of electrical component packaging efficiency on production capacity, many manufacturers have to allocate a large number of manpower in the packaging process, resulting in the packaging process of the product accounting for a relatively high proportion in the production cost of the entire product. How to quickly package small electrical components with directional requirements has become an urgent problem to be solved in the electrical component manufacturing industry.

[0003] Therefore, the technical field requires a plating device with simple configuration, easy operation and a certain level of automation. Summary of the invention

[0004] In order to solve the above technical problems, the present invention proposes a semi-automatic plating machine which has a simple configuration, is easy to operate, and can realize automatic loading and plating.

[0005] In order to achieve the above object, the technical solution of the present invention is as follows:

[0006] A semi-automatic tray placing machine, comprising: a loading device, a conveying device and a tray moving device; the loading device comprises a loading port and a discharging port, which are used to arrange the components to be placed in a state with consistent directions and output them to the conveying device; the conveying device is arranged between the loading device and the tray moving device, and comprises a strip conveying slide with a height difference, the strip conveying slide comprises a feeding end and a dropping end, the feeding end is connected to the discharging port, and the height of the dropping end is lower than the height of the feeding end; the tray moving device is arranged below the dropping end, and is a device that carries and drives the packaging tray to move a predetermined distance to receive the components to be placed dropped by the dropping end, the tray moving device comprises a tray frame, a tray mechanism and a tray, the tray frame is arranged at the bottom, the tray mechanism is arranged on the upper part of the tray frame and in the horizontal direction, and the tray is arranged on the top of the tray mechanism to carry the packaging tray.

[0007] The beneficial effect of adopting the above technical scheme is: it fully takes into account the problem that in the prior art, it takes a lot of manpower to place the components to be placed with directional requirements, the production and processing efficiency is low, and the labor cost is high. The disordered components to be placed are sorted out by the loading device and then automatically loaded. The conveying device conveys the components to be placed from the loading device to the blanking end in sequence and puts them down one by one into the packaging tray above the traveling tray device. A plurality of placement spaces are provided in the packaging tray. The traveling tray device drives the packaging tray to move in a predetermined direction under the drive of the traveling tray mechanism as needed to ensure that each component to be placed is placed in a predetermined space, which can effectively improve the efficiency of placing the components and save a lot of manpower. In addition, the equipment itself has a simple configuration and low production cost. Therefore, this technical scheme is both practical and economical.

[0008] As a further improvement of the present invention, the feeding device also includes a feeding frame, a feeding mechanism and a feeding drive element. The feeding frame is arranged at the bottom to support the feeding drive element and the feeding mechanism. The feeding drive element is fixedly connected to the top of the feeding frame, and the feeding mechanism is connected to the feeding drive element.

[0009] The beneficial effect of adopting the above technical solution is: a feeding mechanism and a feeding drive element are introduced into the feeding device, and the feeding mechanism provides power for the same-direction arrangement of the components to be placed under the drive of the feeding drive element.

[0010] As a further improvement of the present invention, the feeding mechanism includes a feeding barrel, a spiral ascending track, a material sorting component and a spiral descending track. The opening of the feeding barrel is configured as a feeding port, and the feeding barrel is fixedly connected to the feeding driving element through the bottom; the spiral ascending track takes the bottom of the feeding barrel as a starting point and spirally extends along the inner wall of the feeding barrel to the top of the feeding barrel. The material sorting component is arranged on the outer wall of the feeding barrel and is located below the end of the spiral ascending track to sort the direction of the element to be swing; the spiral descending track is connected to the material sorting component and spirally descends along the outer wall of the feeding barrel until the discharge port.

[0011] The beneficial effect of adopting the above technical solution is: the setting of the lifting track is used to gradually drive the element to be swing to rotate and rise until it reaches the material sorting assembly, making full use of the height difference between the material sorting assembly and the end of the lifting track. In the process of the element to be swing descending to the material sorting assembly, the direction of the element to be swing is reshaped in the same direction. The configuration is simple, fast and efficient.

[0012] As a further improvement of the present invention, the element to be swung is a U-shaped element; the material sorting assembly includes a U-shaped track and an arc-shaped guard plate; the cross-section of the U-shaped track is U-shaped, and the opening of the U-shaped track faces the outer wall of the feeding barrel in a direction with an elevation angle greater than 0 degrees, and the opening width of the U-shaped track is smaller than the width of the U-shaped mouth of the U-shaped element; the arc-shaped guard plate is arranged on the outer edge of the U-shaped track away from the feeding barrel.

[0013] The beneficial effect of adopting the above technical solution is: the U-shaped track is set to have an opening inclination angle greater than 0 degrees, and its direction is toward the outer wall of the feeding barrel. When the U-shaped element falls, it is helpful to insert one side into the U-shaped track when the opening direction is opposite to the opening direction of the U-shaped track, so as to achieve the purpose of directional consistency; and the reason why the opening width of the U-shaped track is set smaller than the width of the U-shaped mouth of the U-shaped element is that when the U-shaped element falls, the U-shaped element whose opening direction is opposite to the opening direction of the U-shaped track cannot be stuck in the U-shaped track, thereby playing a screening role.

[0014] As a further improvement of the present invention, the feeding mechanism and the feeding drive element are detachably connected.

[0015] The beneficial effect of adopting the above technical solution is that the feeding mechanism and the feeding drive element are arranged to be detachably connected, which facilitates the replacement of the feeding mechanism to meet the feeding needs of components to be placed in different specifications and shapes, and effectively expands the application scope of the feeding device.

[0016] As a further improvement of the present invention, the conveying device also includes a vibrator, and the vibrator is connected to the strip-shaped conveying slide.

[0017] The beneficial effect of adopting the above technical solution is that the introduction of the vibrator can further increase the sliding speed of the element to be swung and improve the overall swung efficiency.

[0018] As a further improvement of the present invention, the conveying device also includes an adjustment plate, the bottom of which is fixed on the row disk frame body, and the upper part of the adjustment plate is connected to the strip conveying slideway through a connecting piece in a height-adjustable manner.

[0019] The beneficial effect of adopting the above technical solution is that the setting of the adjustment plate helps to adjust the position of the strip conveying slide in the vertical direction to adapt to the discharge port height of different feeding devices.

[0020] As a further improvement of the present invention, the strip conveying slide includes two guide guard plates, which are respectively arranged on the left and right sides of the strip conveying slide. From the feeding end to the blanking end, the distance between the two guide guard plates gradually decreases. At the blanking end, the distance between the two guide guard plates is greater than the width of the element to be swung and less than the length of the element to be swung.

[0021] The beneficial effects of adopting the above technical solution are: the setting of the guide guard plate can, on the one hand, limit the direction of the swing element during the sliding process; on the other hand, the distance between the two guide guard plates is adjustable to meet the smooth passage and guiding requirements of swing elements of different sizes.

[0022] As a further improvement of the present invention, the conveying device also includes a material dividing wheel and a material dividing driving element. The material dividing wheel is mounted directly above the dropping end of the strip conveying slide. The material dividing wheel is provided with material dividing paddles. The material dividing paddles are evenly distributed along the circumference of the material dividing wheel, and the distance between the ends of two adjacent material dividing paddles is not less than the length of the element to be swung; the material dividing driving element is connected to the material dividing wheel to provide rotational power for the material dividing wheel.

[0023] The beneficial effect of adopting the above technical solution is: the setting of the material dividing wheel and the material dividing driving element makes it easy to control the descending speed and time interval of the component to be placed, so that the component to be placed can enter the predetermined space of the packaging tray more accurately, effectively improving the success rate of placing the tray.

[0024] As a further improvement of the present invention, a counter is further included, which is arranged on the guide guard plate and corresponds to the position of the dividing wheel, and is used to record the effective number of the components to be placed output from the conveying device.

[0025] The beneficial effect of adopting the above technical solution is that the introduction of the counter not only facilitates recording the effective number of components to be placed output from the conveying device, but also provides data support for the subsequent statistics of the success rate of plate placing, and also lays the foundation for the subsequent optimization and improvement of the semi-automatic plate placing machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a front view schematic diagram of the semi-automatic plate setting machine of the present invention;

[0028] Figure 2 It is a top view schematic diagram of the semi-automatic plate setting machine of the present invention;

[0029] Figure 3 It is a front view schematic diagram of another semi-automatic plate setting machine of the present invention;

[0030] Figure 4 for Figure 3A local enlarged schematic diagram of point I in the middle;

[0031] The corresponding parts represented by the numbers in the figure are as follows:

[0032] Component to be placed 01; U-shaped component 011; packaging tray 02; loading device 1; loading port 11; discharging port 12; loading frame 13; loading mechanism 14; barrel 141; ascending track 142; material sorting assembly 143; U-shaped track 1431; arc-shaped guard plate 1432; descending track 144; loading drive element 15; conveying device 2; strip conveying slide 21; feeding end 211; blanking end 212; guide guard plate 213; vibrator 22; adjusting plate 23; material dividing wheel 24; material dividing drive element 25; traveling plate device 3; traveling plate frame 31; traveling plate mechanism 32; tray 33; counter 4. DETAILED DESCRIPTION

[0033] In order to facilitate the understanding of the present invention, the present invention will be described in more comprehensive and detailed manner in conjunction with the accompanying drawings and preferred embodiments below, but the protection scope of the present invention is not limited to the following specific embodiments. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other without conflict.

[0034] In order to achieve the purpose of the present invention, the technical solution provided by the present invention is:

[0035] In some embodiments of the present invention, Figure 1-3 As shown, a semi-automatic tray placing machine comprises: a feeding device 1, a conveying device 2 and a tray moving device 3; the feeding device 1 comprises a feeding port 11 and a discharging port 12, and is used to arrange the to-be-placed components 01 into a state of consistent direction and output them to the conveying device 2; the conveying device 2 is arranged between the feeding device 1 and the tray moving device 3, and comprises a strip conveying slide 21 with a height difference, and the strip conveying slide 21 comprises a feeding end 211 and a blanking end 212, and the feeding end 211 is connected to the discharging port 12, and the height of the blanking end 212 is lower than that of the feeding end 211; the tray moving device 3 is arranged below the blanking end 212, and is used to carry and drive the packaging tray 0 2 is a device for moving at a predetermined distance to receive the to-be-placed component 02 dropped by the drop end 212, the traveling tray device 3 comprises a traveling tray frame 31, a traveling tray mechanism 32 and a tray 33, the traveling tray frame 31 is arranged at the bottom, the traveling tray mechanism 32 is arranged at the upper part of the traveling tray frame 31 and in the horizontal direction, and the tray 33 is arranged on the top of the traveling tray mechanism 32 to carry the packaging tray 02.

[0036] The beneficial effect of adopting the above technical scheme is: it fully takes into account the problem that in the prior art, it takes a lot of manpower to place the components to be placed with directional requirements, the production and processing efficiency is low, and the labor cost is high. The disordered components to be placed are sorted out by the loading device and then automatically loaded. The conveying device conveys the components to be placed from the loading device to the blanking end in sequence and puts them down one by one into the packaging tray above the traveling tray device. A plurality of placement spaces are provided in the packaging tray. The traveling tray device drives the packaging tray to move in a predetermined direction under the drive of the traveling tray mechanism as needed to ensure that each component to be placed is placed in a predetermined space, which can effectively improve the efficiency of placing the components and save a lot of manpower. In addition, the equipment itself has a simple configuration and low production cost. Therefore, this technical scheme is both practical and economical.

[0037] In other embodiments of the present invention, Figure 1 As shown, the feeding device 1 also includes a feeding frame 13, a feeding mechanism 14 and a feeding drive element 15. The feeding frame 13 is arranged at the bottom to support the feeding drive element 15 and the feeding mechanism 14. The feeding drive element 15 is fixedly connected to the top of the feeding frame 13, and the feeding mechanism 14 is connected to the feeding drive element 15.

[0038] The beneficial effect of adopting the above technical solution is: a feeding mechanism and a feeding drive element are introduced into the feeding device, and the feeding mechanism provides power for the same-direction arrangement of the components to be placed under the drive of the feeding drive element.

[0039] In other embodiments of the present invention, Figure 3 As shown, the feeding mechanism 14 includes a feeding barrel 141, a spiral ascending track 142, a material sorting component 143 and a spiral descending track 144. The opening of the feeding barrel 141 is configured as a feeding port 11, and the feeding barrel 141 is fixedly connected to the feeding driving element 15 through the bottom; the spiral ascending track 142 takes the bottom of the feeding barrel 141 as a starting point and spirally extends along the inner wall of the feeding barrel 141 to the top of the feeding barrel 141; the material sorting component 143 is arranged on the outer wall of the feeding barrel 141 and is located below the end of the spiral ascending track 142 to sort the direction of the component to be swung 01; the spiral descending track 144 is connected to the material sorting component 143, and spirally descends along the outer wall of the feeding barrel 141 until it reaches the discharge port 12.

[0040] The beneficial effect of adopting the above technical solution is: the setting of the lifting track is used to gradually drive the element to be swing to rotate and rise until it reaches the material sorting assembly, making full use of the height difference between the material sorting assembly and the end of the lifting track. In the process of the element to be swing descending to the material sorting assembly, the direction of the element to be swing is reshaped in the same direction. The configuration is simple, fast and efficient.

[0041] In other embodiments of the present invention, Figure 4As shown, the element to be swung 01 is a U-shaped element 011; the material sorting component 143 includes a U-shaped track 1431 and an arc-shaped guard plate 1432; the cross-section of the U-shaped track 1431 is U-shaped, and the opening of the U-shaped track 1431 is oriented toward the outer wall of the feeding barrel 141 at an elevation angle greater than 0 degrees, and the opening width of the U-shaped track 1431 is smaller than the width of the U-shaped mouth of the U-shaped element 011; the arc-shaped guard plate 1432 is arranged on the outer edge of the U-shaped track 1431 away from the feeding barrel 141.

[0042] The beneficial effect of adopting the above technical solution is: the U-shaped track is set to have an opening inclination angle greater than 0 degrees, and its direction is toward the outer wall of the feeding barrel. When the U-shaped element falls, it is helpful to insert one side into the U-shaped track when the opening direction is opposite to the opening direction of the U-shaped track, so as to achieve the purpose of directional consistency; and the reason why the opening width of the U-shaped track is set smaller than the width of the U-shaped mouth of the U-shaped element is that when the U-shaped element falls, the U-shaped element whose opening direction is opposite to the opening direction of the U-shaped track cannot be stuck in the U-shaped track, thereby playing a screening role.

[0043] In other embodiments of the present invention, Figure 3 As shown, the feeding mechanism 14 and the feeding driving element 15 are detachably connected.

[0044] The beneficial effect of adopting the above technical solution is that the feeding mechanism and the feeding drive element are arranged to be detachably connected, which facilitates the replacement of the feeding mechanism to meet the feeding needs of components to be placed in different specifications and shapes, and effectively expands the application scope of the feeding device.

[0045] In other embodiments of the present invention, Figure 3 As shown, the conveying device 2 further includes a vibrator 22 , and the vibrator 22 is connected to the strip-shaped conveying slideway 21 .

[0046] The beneficial effect of adopting the above technical solution is that the introduction of the vibrator can further increase the sliding speed of the element to be swung and improve the overall swung efficiency.

[0047] In other embodiments of the present invention, Figure 3 As shown, the conveying device 2 further includes an adjusting plate 23, the bottom of which is fixed on the row plate frame 31, and the upper part of the adjusting plate 23 is connected to the strip conveying slide 21 via a connecting piece so that the height can be adjusted.

[0048] The beneficial effect of adopting the above technical solution is that the setting of the adjustment plate helps to adjust the position of the strip conveying slide in the vertical direction to adapt to the discharge port height of different feeding devices.

[0049] In other embodiments of the present invention, Figure 2As shown, the strip conveying slide 21 includes two guide guard plates 213, and the two guide guard plates 213 are respectively arranged on the left and right sides of the strip conveying slide 2. From the feeding end 211 to the blanking end 212, the distance between the two guide guard plates 213 gradually decreases. At the blanking end 212, the distance between the two guide guard plates 213 is greater than the width of the to-be-swung element 01 and less than the length of the to-be-swung element 01.

[0050] The beneficial effects of adopting the above technical solution are: the setting of the guide guard plate can, on the one hand, limit the direction of the swing element during the sliding process; on the other hand, the distance between the two guide guard plates is adjustable to meet the smooth passage and guiding requirements of swing elements of different sizes.

[0051] In other embodiments of the present invention, Figure 3 As shown, the conveying device 2 also includes a dividing wheel 24 and a dividing driving element 25. The dividing wheel 24 is mounted directly above the blanking end 212 of the strip conveying slide 21. The dividing wheel 24 is provided with dividing paddles, which are evenly distributed along the circumference of the dividing wheel 24, and the distance between the ends of two adjacent dividing paddles is not less than the length of the element to be swung 01; the dividing driving element 25 is connected to the dividing wheel 24 to provide rotational power for the dividing wheel 24.

[0052] The beneficial effect of adopting the above technical solution is: the setting of the material dividing wheel and the material dividing driving element makes it easy to control the descending speed and time interval of the component to be placed, so that the component to be placed can enter the predetermined space of the packaging tray more accurately, effectively improving the success rate of placing the tray.

[0053] In other embodiments of the present invention, Figure 2 As shown, a counter 4 is also included. The counter 4 is arranged on the guide guard plate 213 and corresponds to the position of the dividing wheel 24 to count the effective number of the components 01 to be placed output from the conveying device 2.

[0054] The beneficial effect of adopting the above technical solution is: the introduction of the counter not only facilitates recording the effective number of components to be placed output from the conveying device, but also provides data support for the subsequent statistics of the success rate of plate placing, and also lays the foundation for the subsequent optimization and improvement of the semi-automatic plate placing machine.

[0055] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable ordinary technicians in the field to understand the content of the present invention and implement it. They cannot be used to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A semi-automatic plate setting machine, characterized in that: include: Feeding device, conveying device and travelling device; The feeding device includes a feeding port and a discharging port, and is used to arrange the components to be placed in a state of consistent direction and output them to the conveying device; The conveying device is arranged between the loading device and the traveling plate device, and comprises a strip conveying slide with a height difference, wherein the strip conveying slide comprises a feeding end and a blanking end, wherein the feeding end is connected to the discharge port, and the height of the blanking end is lower than the height of the feeding end; The tray device is arranged below the blanking end, and comprises a tray frame, a tray mechanism and a tray. The tray frame is arranged at the bottom, the tray mechanism is arranged at the upper part of the tray frame and in the horizontal direction, and the tray is arranged on the top of the tray mechanism to carry the packaging tray. The feeding device further comprises a feeding frame, a feeding mechanism and a feeding driving element, wherein the feeding frame is arranged at the bottom to carry the feeding driving element and the feeding mechanism, the feeding driving element is fixedly connected to the top of the feeding frame, and the feeding mechanism is connected to the feeding driving element; The feeding mechanism comprises a feeding barrel, a spiral ascending track, a material sorting component and a spiral descending track. The opening of the feeding barrel is configured as a feeding port, and the feeding barrel is fixedly connected to the feeding driving element through the bottom; the spiral ascending track takes the bottom of the feeding barrel as a starting point and spirally extends along the inner wall of the feeding barrel to the top of the feeding barrel; the material sorting component is arranged on the outer wall of the feeding barrel and is located below the end of the spiral ascending track to sort out the direction of the component to be swung; the spiral descending track is connected to the material sorting component and spirally descends along the outer wall of the feeding barrel until the discharge port; The swing element is a U-shaped element; the material sorting assembly includes a U-shaped track and an arc-shaped guard plate; the cross section of the U-shaped track is U-shaped, and the opening of the U-shaped track faces the outer wall of the feeding barrel at an elevation angle greater than 0 degrees, and the opening width of the U-shaped track is smaller than the width of the U-shaped mouth of the U-shaped element; the arc-shaped guard plate is arranged on the outer edge of the U-shaped track away from the feeding barrel; The conveying device also includes a vibrator, and the vibrator is connected to the strip-shaped conveying slideway.

2. The semi-automatic plate setting machine according to claim 1, characterized in that , the feeding mechanism and the feeding driving element are detachably connected.

3. The semi-automatic plate setting machine according to claim 1, characterized in that The conveying device also includes an adjustment plate, the bottom of which is fixed on the row disk frame, and the upper part of the adjustment plate is connected to the strip conveying slide through a connecting piece in a height-adjustable manner.

4. The semi-automatic plate setting machine according to claim 1, characterized in that The strip conveying slide includes two guide guard plates, which are respectively arranged on the left and right sides of the strip conveying slide. From the feeding end to the blanking end, the distance between the two guide guard plates gradually decreases. At the blanking end, the distance between the two guide guard plates is greater than the width of the element to be swung and less than the length of the element to be swung.

5. The semi-automatic plate setting machine according to claim 4, characterized in that The conveying device also includes a material dividing wheel and a material dividing driving element. The material dividing wheel is mounted just above the drop-off end of the strip conveying slide. The material dividing wheel is provided with material dividing paddles. The material dividing paddles are evenly distributed along the circumference of the material dividing wheel, and the distance between the ends of two adjacent material dividing paddles is not less than the length of the element to be swung; the material dividing driving element is connected to the material dividing wheel to provide rotational power for the material dividing wheel.

6. The semi-automatic plate setting machine according to claim 5, characterized in that , also includes a counter, which is arranged on the guide guard plate and corresponds to the position of the material distribution wheel, and is used to record the effective number of the components to be placed output from the conveying device.

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